Mar 31, 2018
Dear Members,
Directors of your Company have great pleasure in presenting the 53rd Annual Report for the Financial Year ended March 31, 2018 along with Audited Statement of Accounts, the Auditorsâ Report and Review of the Accounts by the Comptroller and Auditor General of India.
2017-18 in Retrospect
Your Company sustained its good performance during FY2017-18. Key highlights of the financial performance of the Company for the year, as stated in the audited financial statement, along with corresponding performance for immediate previous year are as under:
Financial Performance
                                                                                            (Figures in Rs. Lakhs)
SI. No. |
Description |
Actual 2017-18 |
Actual 2016-17 |
A. |
INCOME |
 |  |
i) |
Consultancy &Â Engineering Contracts |
137929 |
116507 |
ii) |
Turnkey Contracts |
40829 |
28357 |
iii) |
Other Income |
17947 |
22366 |
 |
TOTAL INCOME |
196705 |
167230 |
B. |
EXPENDITURE |
 |  |
i) |
Cost of rendering services |
137512 |
114961 |
ii) |
Depreciation &Â Amortization |
2383 |
2251 |
 |
Total |
139895 |
117212 |
C. |
PROFIT BEFORE TAX (A-B) |
56810 |
50018 |
D. |
Provision for Current tax |
21669 |
21480 |
E. |
Provision for Deferred Tax |
(3179) |
(3958) |
F. |
Earlier Year Tax Adjustments, |
 |  |
 |
Short/(Excess) |
533 |
(8) |
G. |
PROFIT FOR THE YEAR (C-D-E-F) |
37787 |
32504 |
H |
OTHER COMPREHENSIVE INCOME |
460 |
(2323) |
I. |
TOTAL COMPREHENSIVE INCOME |
38247 |
30181 |
Segment wise Performance                                                        (Figures in Rs. Lakhs)
Consultancy &Â Engineering Projects |
Year ended 31.03.2018 |
Year ended 31.03.2017 |
Segment Revenue |
 |  |
Consultancy &Â Engineering Projects |
137929 |
116507 |
Turnkey Projects |
40829 |
28357 |
Total |
178758 |
144864 |
Â
Segment Profit From Operations |
 |  |
Consultancy &Â Engineering Projects |
43027 |
35920 |
Turnkey Projects |
7537 |
10355 |
Total(A) |
50564 |
46275 |
Interest |
57 |
317 |
Other un-allocable expenditure* |
11644 |
18306 |
Total (B) |
11701 |
18623 |
Other Income (C) |
17947 |
22366 |
Profit Before Tax (A-B+C) |
56810 |
50018 |
Income Tax Expense |
19023 |
17514 |
Profit for the year |
37787 |
32504 |
Capital Employed ** |
226787 |
277596 |
NOTES:
* Financial Year 2017-18 includes expenditure on oil and gas exploration blocks including dry well written off amounting to Rs.2,643.14 Lakhs ( previous year : Rs.449.47 Lakhs)
Financial Year 2016-17 included Rs.9062.88 Lakhs on account of provisions for increase in gratuity ceiling from Rs.10 Lakhs to Rs.20 Lakhs with effect from January 1, 2017.
** Property Plant and Equipment and other assets used in the Companyâs business or segment liabilities contracted have not been identified to any of the reportable segments, as these assets and support services are used interchangeably between segments. Accordingly, no disclosure relating to total segment assets and liabilities has been made and capital employed has been presented.
Dividend
The Board of Directors of the Company has recommended a final dividend of Rs.1.50/- per share (of face value of Rs.5/- per share) for the Financial Year 2017-18, in addition to Rs.2.50/- per share interim dividend already paid during the year. With this, the total dividend for the Financial Year 2017-18 works out to Rs.4.00/- per share amounting to Rs.25276.62 Lakhs excluding dividend distribution tax. The payment of final dividend is, however, subject to approval of the shareholders in the ensuing Annual General Meeting of the Company which shall be paid to the Members whose names appear in the Register of Members as well as beneficial ownership position provided by NSDL/ CDSL as on 12th September, 2018.
Changes in Share Capital and disinvestment by the Government of India
During the year, the Company has completed Buyback of 4,19,61,780 equity shares of the Company. Consequently, the paid up share Capital of the Company stands reduced from Rs.33693.67 lakhs to Rs.31595.58 lakhs (63,19,11,420 equity shares Rs.5 each).
The President of India acting through the Ministry of Petroleum & Natural Gas has dis-invested 4,19,46,454 equity shares under the Buyback of shares by the Company. Further, the Government of India has also dis-invested 1,35,88,409 equity shares to Bharat 22 ETF through a New Fund Offer in terms of scheme framed in this regard. Consequently, the Government of India (Promoter) share holding as on 31.03.2018 stands reduced to 52.02% (32,86,89,731 equity shares).
Investor Relations
Company is committed to continually improving its Corporate Governance Practices for effectively managing its businesses and for protecting the interests of all stakeholders.
Your Companyâs Management is responsive for ensuring that the performance of your Company is accurately reported to its Shareholders, Investment Community, concerned Regulators and public on a regular basis.
To achieve the above objective, an Investor Relations (IR) Cell acts as a nodal intermediary with Investment Community for disseminating vital information pertaining to the Company in timely, accurate and consistent manner. IR Cell is responsible for effectively utilizing channels of communication like press releases, websites, participation in conferences, analyst meets, besides having one-to-one meetings with Analysts/ Brokers/ Domestic and Foreign Institutional Investors for sharing crucial information of the Company such as financial results, dividend policy, shareholding pattern, investor presentations and material news updates. Senior Management is actively engaged in annual meets and conferences for facilitating the Financial Community to comprehend Companyâs business model and to share with them new business areas, strategic outlook, and direction coupled with growth plans. Earning calls are generally held after the declaration of Quarterly/ Annual Results so that stakeholders are updated about significant developments of the preceding quarter. Major events, milestones and plans are shared within stipulated timelines with Stock Exchanges to keep them informed on the Companyâs performance and future outlook.
EIL remains committed to creation of an open and transparent environment for reaching out to existing and potential Investors and other stakeholders, thereby instilling trust and confidence leading to harmonious relationship with Investors.
Management Discussion &Â Analysis
Separate report on Management Discussion and Analysis is annexed to this Report.
Business Responsibility Report
The Business Responsibility Report covering initiatives taken with environmental, social and governance perspective has been prepared in accordance with the directives of SEBI and forms part of the Annual Report.
Consultancy Assignments (Domestic)
Offshore Oil and Gas
During the year, your Company continued to make considerable progress in Offshore Oil &Â Gas and LNG sectors.
The following consultancy assignments were successfully completed during the year:
- Technical Bid Evaluation of EPC packages of Chhara LNG Project of HPCL Shapoorji Energy Pvt. Limited (HSEPL), a Joint Venture between Hindustan Petroleum Corporation Limited (HPCL) and Shapoorji Pallonji Ports Private Limited.
Additionally, the following projects are currently under execution:
- Â Â Â PMC services for LPG Import Facility at Haldia, West Bengal, for Bharat Petroleum Corporation Limited (BPCL).
- Â Â Â PMC services for Dahej Expansion Phase-IIIB1 Project at Dahej LNG Terminal, Gujarat for Re-gas facilities for Petronet LNG Limited.
- Â Â Â Construction of Fifth Oil Berth at Jawahar Dweep Island of Mumbai Port Trust, Maharashtra.
- Â Â Â Life Extension of Well Platform Project of Oil and Natural Gas Corporation (ONGC), Western Offshore.
- Â Â Â Underwater structural repair of HC Platform in Heera Field of ONGC.
During the year, EIL secured the following orders against stiff competition and works are under implementation:
- Â Â Â Vetting of Cost Estimation Methodology for ONGC Offshore Projects.
- Â Â Â Consultancy Services for LNG Terminal at Dhamra, Odisha, of GAIL (India) Limited.
Pipelines
EIL has developed an enviable track record in design, engineering and execution of cross-country pipelines for transportation of crude oil, refined petroleum products, natural gas and LPG across diverse geographies and demanding terrains. EIL ensures smooth and seamless execution of pipeline projects and has established itself with oil &Â gas conglomerates as a preferred consultant for execution of pipeline projects.
The following assignments were successfully completed during the year:
- Â Â Â Detailed Feasibility Report (DFR) of 327 km Multi product Bina-Panki Pipeline of BPCL.
- Â Â Â PFR of 1864 km long Middle East to India deepwater pipeline of South Asia Gas Enterprise Private Limited. The maximum depth at which pipeline shall be laid is 3,512 m below sea level which will be a World Record.
- Â Â Â EPCM Services for Upgradation of Pumping Stations for Naharkatia-Barauni Crude Oil Pipeline of Oil India Limited (OIL).
The following pipeline projects are in progress:
- Â Â Â PMC services for 18â x 45 km Re-routing of Mumbai-Manmad Pipeline for BPCL.
- Â Â Â PMC services for 24â/18â/8â/4â x 243 km Replacement of KG Basin Pipeline for GAIL.
- Â Â Â PMC services for 12â/ 8â x 450 km Kochi-Salem LPG Pipeline for KSPPL.
- Â Â Â PMC services for capacity augmentation of Jamnagar-Loni LPG Pipeline for GAIL.
- Â Â Â Modification/ Revamp of Vijaipur and Vaghodia HBJ/ DVPL system for GAIL for rich gas/ lean gas interconnection.
- Â Â Â PMC services for 30â/ 24â/ 18â/ 12â x 827 km Dobhi-Durgapur-Haldia Natural gas pipeline of GAIL.
- Â Â Â PMC services for 36â x 357 km Vijaipur-Auraiya Natural Gas Pipeline of GAIL.
- Â Â Â EPCM services for Palanpur-Vadodara Pipeline and Mundra-Delhi Pipeline capacity expansion Project of HPCL.
- Â Â Â Engineering and Consultancy services for 18â x 362 km Khunchanpalli-Ramagundam Pipeline project of GITL in Andhra Pradesh.
- Â Â Â Engineering and Procurement Services for Mundra-Bhatinda Pipeline Capacity Expansion of HPCL-Mittal Pipeline Limited.
The following major projects were secured by the Company in the Pipeline sector during the year and are in various stages of execution:
- Â Â Â Upgradation project for enhancement of pumping capacity of Barauni-Bongaigaon-Guwahati Sector of Naharkatia-Barauni Crude Oil Pipeline for OIL.
- Â Â Â PMC services for new selected C -C product injection scheme in HVJ pipeline at GAIL, Vijaipur.
- Â Â Â Engineering, Procurement, Inspection &Â Expediting, Construction Supervision, Pre-commissioning &Â Commissioning assistance services for laying of 16â x 4.2 km pipeline from H2SO4 Tank of IOCL Haldia Refinery to existing IOCL jetty.
Petroleum Refining
EIL has carved a niche as one of the leading engineering consultancy service providers to the refinery sector in India, having its footprints in 20 operating refineries including 10 grass root refineries in the country, Diesel Hydro-desulphurisation projects, Fuel Specification Upgradation Projects and revamp/ modernization projects for most of the oil &Â gas majors.
The following Refinery Projects were successfully completed during the year:
- Â Â Â Implementation of Low Cost Expansion Project of HPCL Mittal Energy Limited (HMEL) at Guru Gobind Singh Refinery (GGSR), Bhatinda.
- Â Â Â Construction of new utility buildings for the refinery to relocate existing facilities as part of revised pre-project activities of Vizag Refinery Modernization Project (VRMP), HPCL.
- Â Â Â Tail Gas Treatment Unit (TGTU) at BPCL Mumbai Refinery for additional recovery (more than 99.9%) of Sulphur from acid gases emanating from SRU.
During the year, the Company achieved significant progress in the following projects:
- Â Â Â Distillate Yield Improvement Project at IOCL, Haldia Refinery. For the project, Engineering &Â Ordering have been completed and equipment deliveries are in an advance stage of completion. CDSP and 132 kV Switch yard are mechanically completed, Civil &Â Structural work have been completed and Mechanical, Electrical &Â Instrumentation works are in advance stage of completion.
- Â Â Â PMC services (Phase-II) for Revamp and Capacity Enhancement Project of BORL Refinery which aims to increase the refining capacity from 6.0 MMTPA to 7.8 MMTPA. For the project, ordering activities have been completed and receipt at site is nearing completion. New Penex Unit and Nitrogen plant have been commissioned. Civil &Â Structural works are nearing completion while site activities are progressing in full swing.
- Â Â Â EPCM services for 0.7 MMTPA DHDT and Supporting Facilities project at Numaligarh Refinery of NRL. For the project, engineering and procurement have been completed. DHDT unit was successfully commissioned and on-spec product has been produced. Construction activities pertaining to the SRU are in full swing.
- Â Â Â Construction works are in advance stage for HGU Revamp, SRU/ O2 Enrichment, SWS Revamp and CDU-III Revamp of BPCL Mumbai Refinery.
- Â Â Â EPCM Services for LPG Import facility at Haldia for BPCL for which engineering and procurement are in progress while construction activities are in full swing.
- Â Â Â MR-II Tankages project at Mumbai, HPCL for which engineering and procurement are in advance stage and construction is also in progress.
- Â Â Â Significant progress has been achieved in Vizag Refinery Modernization Project with award of all major process packages viz., CDU, FCHCU, RFU, Naphtha ISOM, HGU, SRU, Revamp of NHT/ CCR, DHDT and Prime-G to LSTK contractors. Utility packages of CPP, N2 &Â compressed air, Sea &Â Bearing Cooling Water Tower have also been awarded. Detail Engineering and ordering of equipment is in progress. Site activities with respect to civil jobs have also been commenced by various LSTK contractors.
- Â Â Â EPCM services for BS-VI up-gradation project for six refineries of IOCL at Vadodara, Panipat, Mathura, Haldia, Bongaigaon and Digboi with the following units / revamps have progressed to a major extent:
a. Â Â Â Panipat Refinery : 2.2 MMTPA DHDT, HGU (LEPC mode), SRU, TAME, ARU, SWS PRIME Revamp, Utilities and Tanks
b. Â Â Â Vadodara Refinery : 2.0 MMTPA DHDT, HGU, FCCGHDS, ARU, Revamp of CCR &Â ISOM, Utilities and Tanks
c.    Haldia Refinery    : 1.2 MMTPA DHDT, H2SO4, ARU, SWS, Revamp of Prime G, Utilities and Tanks
d. Â Â Â Mathura Refinery : Revamp of DHDS, Prime G and Tanks
e. Â Â Â Bongaigaon Refinery : 0.5 MMTPA NHT, SRU, ARU, Revamp of DHDT and HGU
f.    Digboi Refinery    : Revamp of DHDT
- Â Â Â EPCM Services for BS-VI Fuel Quality Project of HMEL consisting of a New DHDT (1.9 MMTPA), HGU &Â Offsite. For the project, engineering, procurement and construction activities are in progress.
- Â Â Â EPCM services for BS-VI Project and Associated Facilities at MRPL Refinery, Mangalore to upgrade their products to BS-VI standards. Basic Design Engineering Package (BDEP) finalized for the BS-VI project facilities. Detailed engineering and ordering activities are nearing completion for long-lead items and civil construction works are in full swing.
- Â Â Â Mumbai Refinery Expansion Project (MREP) at HPCL, Mumbai Refinery is being executed on EPCM/ PMC basis. MREPâs objective is to produce upgraded BS-VI fuels along with Plant capacity expansion of 2.5 MMTPA.
- Â Â Â PMC and EPCM services for Gasoline Hydrotreating Unit Project at BPCL, Mumbai Refinery to produce BS-VI quality Gasoline.
- Â Â Â EPCM services for BS-VI Project at BPCL Kochi Refinery, Kochi.
- Â Â Â EPCM services for Heat Traced Pipeline projects with associated facilities at Mumbai &Â Kochi refineries of BPCL.
- Â Â Â PFR of West Coast Refinery of RRPCL (Ratnagiri Refinery &Â Petrochemicals Corporation Limited): A consortium comprising IOCL, HPCL and BPCL intends to jointly set up a mega refinery-cum-petrochemical complex on the West Coast, primarily to cater to the growing fuel and petrochemical requirements of the country, besides addressing the additional objective of selective export of the produce. Market Study and selection of consultant for the configuration study were awarded to EIL.
The following projects were secured by the Company in the Petroleum Refining sector during the year and good progress has been achieved in these projects:
- Â Â Â PMC services for installation of new Kero Hydro Desulphurization unit at Bina Refinery of Bharat Oman Refineries Limited (BORL). The new Unit will be installed and hooked up with existing refinery aiming to meet BS-V/VI specifications for MS and HSD, maximization of Diesel production, minimize Kero production and Sulphur reduction in ATF. Engineering activities have commenced for long-lead items and critical equipment.
- Â Â Â License, BDEP and other related services for new 0.235 MMTPA NHT Unit and revamp of existing DHDT Unit at Bongaigaon Refinery, IOCL.
- Â Â Â BDEP and other services for installation of INDJET Unit (ATF Hydro Treating Process) at Barauni Refinery, IOCL.
- Â Â Â Pre-project activities for Rajasthan Refinery Project, HPCL.
- Â Â Â Preparation of DFR and Licensor Selection for process units of Cauvery Basin Refinery project, Chennai Petroleum Corporation Limited (CPCL) at Nagapattinam, Tamil Nadu.
- Â Â Â EPCM services for NHT Modification at ONGC Mangalore Petrochemicals Limited (OMPL), Mangalore for processing of Naphtha with higher Olefins. Detailed engineering and procurement is underway.
Petrochemicals
EIL has been involved in the establishment of a large number of mega petrochemical complexes in India. The Company has provided Engineering Consultancy services for various processes including Gas based/ Naphtha based cracker complexes and Aromatic plants comprising Naphtha splitters, pre-treaters/ reformers, Benzene-Toluene extraction units, pyrolysis gasoline hydrogenation units, Xylene fractionation and isomerization units including overall integration and optimization of such complexes.
The following Petrochemical Projects were successfully completed during the year:
- Â Â Â PPU Expansion Project of HMEL at GGSRL Complex at Bhatinda, Punjab.
- Â Â Â Licensor Selection and preparation of DFR for HMEL Petrochemical Complex at Bhatinda, Punjab.
- Â Â Â Additional jobs to increase operation flexibility of C2-C3 recovery plant at GAIL, Vijaipur, Madhya Pradesh.
Significant progress has been made on the following petrochemical projects:
- Â Â Â Propylene Derivative Petrochemical Plant (PDPP) of BPCL, Kochi Refinery comprising Acrylic Acid Unit, Oxo-Alcohol Unit and Acrylates Unit. For this project, engineering and ordering activities are nearing completion and delivery of equipment and materials is in progress. Construction activities are progressing in full swing.
- Â Â Â EPCM services for 500 TPD Methanol Project and Associated Facilities for Assam Petrochemicals Limited, Namrup. Detailed engineering and procurement activities are in advance stage while Piling and Civil construction works are gaining momentum.
The following projects were secured by the Company in Petrochemical sector during the year and are in progress:
- Â Â Â GGSR Polymer Addition Project of HMEL at Bhatinda, Punjab comprising EPCM services for DFCU, LLDPE, HDPE (Swing) Butene- 1, HDPE &Â PP Units (Powder Section) and Utilities &Â Offsite and PMC services for HDPE &Â PP Units (excluding Powder section).
Environment clearance (EC) for the Project has been obtained. Licensor selection for all the Petrochemical Units was carried out by EIL on fast track basis and recommendation for award has been sent to HMEL. Detailed Engineering and Ordering / Tendering have been carried out and all civil and structural contractors have mobilized at site.
- Â Â Â Expediting Services for procurement and construction supervision of two process units namely Bitumen Blowing Unit (BBU) and Polypropylene Unit (PPU) for HMEL Petrochemical Complex at Bhatinda, Punjab.
- Â Â Â Licensor Selection and Pre-project activity for Andhra Pradesh Petrochemical complex at Kakinada for GAIL/ HPCL. Licensor selection and Pre-Project activities are in progress. Terms of Reference (TOR) for the project have been approved by MoEF&CC.
- Â Â Â Consultancy Services for DFR, EIA/RRA and Licensor Selection for Propane Dehydrogenation (PDH)/ Polypropylene (PP) Unit at GAIL, Usar in Maharashtra. The Project has a dedicated Propane Storage, Unloading Facility and Pipeline connectivity upto plant.
- Â Â Â Detailed Engineering for Flare Recovery Unit, Lower Explosive Limit (LEL) detector Adequacy check, Improvement of Utility System at GAIL, Vijaipur, Madhya Pradesh.
Strategic Storages
The Strategic Crude Oil Storage Programme is the flagship energy security initiative of the Govt. of India which aims at creating a buffer stock of crude oil in underground caverns to meet requirements in case of any disruption of supplies from abroad.
Under Phase-I of the Strategic Storage programme, EIL provided PMC services to Indian Strategic Petroleum Reserves Limited (ISPRL) for construction of underground unlined rock cavern storages in Vishakhapatnam, Mangalore and Padur having a total capacity of 5.33 MMT. During the year, Mangalore-Padur Pipeline and 110 kV HT line have been mechanically completed.
Metallurgy
The following key Metallurgy assignments were completed during the year:
- Â Â Â Consultancy services for Feasibility Study and preparation of scheme for complete revamping of Rectifier Station-1 at Hirakud, Odisha for Hindalco.
- Â Â Â Consultancy services for Swing Unit Feasibility Study and Rectifier System study of 220 kV Switchyard System at Smelter-1, Jharsuguda, Odisha for Vedanta Limited.
- Â Â Â Consultancy services for implementation of Fume Treatment Plant in the existing Baking Furnace at Smelter Plant, Angul, Odisha for National Aluminium Company Limited (NALCO).
- Â Â Â Scoping study for Structural Integrity of Aluminium Plant at Renukoot, Uttar Pradesh for Hindalco.
The Company achieved significant progress in the following assignments:
- Â Â Â Consultancy services for implementation of revised plant operation philosophy (Electrical) for NALCOâs Alumina Refinery at Damanjodi, Odisha.
- Â Â Â 4th Stream upgradation project for Mines [6.3 Million Tons per Year (TPY) to 6.8 Million (TPY)] and Alumina Refinery (5.25 Lakh TPY to 7.00 Lakh TPY) at NALCO, Damanjodi, Odisha.
- Â Â Â Consultancy services for procurement and installation of Reclaimer and Associated Facilities in NALCOâs Alumina Refinery at Damanjodi, Odisha.
- Â Â Â Consultancy services for 2nd raw water intake pump house and pipeline at NALCO, Damanjodi, Odisha.
- Â Â Â Detailed Feasibility Report for mechanised production and evacuation for Kurmitar Iron Ore Mines of Odisha Mining Corporation Limited.
- Â Â Â DFR for Kodingamali Bauxite Mines of Odisha Mining Corporation Limited.
The following assignments were secured by the Company in Metallurgy sector during the year and are in progress:
- Â Â Â Consultancy services for Retrofitting of HRD (High Rate Decanter) and DCW (Deep Cone Washer) in Stream-1, Stream-2 &Â Stream-3 of NALCOâs Alumina Refinery at Damanjodi, Odisha.
- Â Â Â Consultancy Services for Comprehensive Geostatistical Resource Evaluation and Resource Classification of Polymetallic Nodules in the Central Indian Ocean Basin awarded by National Institute of Oceanography.
Infrastructure
EIL has developed a strong track record in Infrastructure sector by providing a wide spectrum of services such as Project Management, Project Management on Depository Basis, Third Party Inspection (TPI), Quality Assurance, Independent Engineer and Lenderâs Engineer services, Project Appraisal and Project Execution Services to key players in the sector.
During the year, following major assignments were completed:
- Â Â Â Consultancy services for preparation of Master Plan and Detailed Project Report (DPR) for development of Rajkot Airport, Gujarat to international standards.
- Â Â Â Civil Engineering services for Greenfield Airport at Rajkot, Gujarat.
- Â Â Â Engineering Consultancy services for development of Deoghar Airport, Jharkhand.
- Â Â Â Review of Master Plan for development of Greenfield International Airport at Mopa, Goa.
- Â Â Â PMC services for execution of balance works of Konark Sun Temple for Indian Oil Foundation in Odisha.
EIL achieved substantial progress in following projects:
- Â Â Â PMC Services for
- Â Â Â Establishing Cold Storage Facility at Guntur, Andhra Pradesh.
- Â Â Â Data Centre at Hyderabad for SBI.
- Â Â Â Housing Project of Gujarat Housing Board.
- Â Â Â Rejuvenation of nine cities of Odisha under AMRUT Scheme.
- Â Â Â Development of IIT Patna Campus, Bihar.
- Â Â Â Establishment of Main Campus of Central University of Punjab at Bhatinda.
- Â Â Â Bhamashah State Data Centre (BSDC), Jaipur for Department of Information Technology &Â Communication (DoIT&C), Government of Rajasthan.
- Â Â Â Headquarter Building of UIDAI in Delhi.
- Â Â Â Construction of new Domestic Terminal Building and associated works at Leh Airport, Jammu &Â Kashmir.
- Â Â Â Extension of TPI services for Infrastructure Projects of Pune Municipal Corporation, Maharashtra.
The Companyâs footprints in Infrastructure sector received an impetus with securing of following infrastructure assignments during the year:
- Â Â Â Third Party Assessment Services for establishment of Bhamashah State Data Centre, Jaipur for DoIT&C, Government of Rajasthan.
- Â Â Â Engineering &Â PMC for Development of Tourist Infrastructure facilities in and around Khajuraho group of Temples, Madhya Pradesh.
Fertilizers
EIL is leveraging its capabilities and global network to tap significant business opportunities presented by fertilizer sector in India and Overseas. As part of strategic investment in Fertilizer sector, EIL has taken 26% equity stakes in a JV Company M/s Ramagundam Fertilizers &Â Chemicals Ltd. (RFCL) along with NFL and FCIL. RFCL has been formed to pilot the Revival of Ramagundam Fertilizer Project. EIL is executing this project on EPCM Mode.
Engineering activities for the project are nearing completion while ordering of all equipment has been completed and equipment are being received progressively at site. All work contracts have been awarded. Site activities are in full swing with civil works nearing completion and mechanical works in progress.
Water and Waste Management
EIL has the expertise to undertake a multitude of Water Treatment projects such as Raw Water Intake and Treatment Systems, Desalination plants, Cooling Water plants, Water Injection plants, Demineralization Plants, Condensate Polishing plants etc. The Company has also evolved standard basic engineering modules for municipal sewage treatment plants as well as standalone recycle plants.
The following Water and Waste Management assignment was completed during the year:
- Â Â Â Preparation of DPRs for Water Supply Projects of AMRUT scheme in 9 cities of Odisha.
During the year the Company achieved significant progress in following projects:
- Â Â Â Execution of Entry Level Activities including development of Ghats and Crematoriums within Uttar Pradesh and implementation of Sewerage Infrastructure works at Mathura under the Namami Gange Programme.
- Â Â Â Technical and Financial Audit of infrastructure works in various Urban Local Bodies (ULB) for Punjab Municipal Infrastructure Development Company (PMIDC).
- Â Â Â PMC Services for sewerage system in Ponda colony - Zones IA &Â IB of Goa for Sewerage and Infrastructure Development Corporation of Goa Limited (SIDCGL).
- Â Â Â PMC Services for the Interceptor Sewer Project of Delhi Jal Board (DJB) for abatement of pollution in river Yamuna. Package-1 has been already handed over to DJB and the packages 2 to 6 are in progress.
- Â Â Â EPCM Services for Effluent Treatment Plant (ETP) at Tengakhat, Assam for OIL.
- Â Â Â PMC services for ETP revamp at BPCL, Mumbai Refinery.
The following assignments were secured by the Company in Water and Waste Management sector during the year and are in progress:
- Â Â Â Consultancy Services for Techno-commercial and Environmental Feasibility Study for construction of De-salination Plant at Mori, Kesanapalli and Malleswaram fields of ONGC Rajahmundry Asset in Andhra Pradesh.
Alternate Fuel
In the alternate fuel area, EIL secured following assignments during the year:
- Â Â Â DFR for setting-up 2G Ethanol Bio-Refineries at Bina, Madhya Pradesh, Bargarh, Odisha and Maharashtra including technology evaluation of 2G Ethanol Bio-refinery in Maharashtra for BPCL.
- Â Â Â DFR for setting up 2G Ethanol Project at Mangalore for MRPL.
- Â Â Â DFR for drop-in bio fuel project at U.P. was also completed during the year.
Nuclear Power
EIL is making promising inroads in Nuclear power sector as well. Detailed Engineering Consultancy and Construction Supervision for setting-up Greenfield Nuclear Fuel Complex at Rawatbhata, Kota, Rajasthan is in progress.
Overseas Assignments
EIL has leveraged its strong track record in the Indian hydrocarbon sector to successfully expand its international operations. Over the years, the Company has emerged as a global player with the execution of a number of prestigious assignments for international energy majors in Middle East, Africa and South East Asia.
During the year, the following overseas assignments were completed:
- Â Â Â Detailed Feasibility Study (DFS) for construction of an Oil Refinery Plant with a Crude Oil Supply Pipeline Project in Mongolia from Ministry of Industry, Government of Mongolia (MMHI).
- Â Â Â DFS for LNG Regasification Terminal at Kutubida Island, Bangladesh.
- Â Â Â FEED to divert excess MP fuel gas to MP gas header - Habshan complex of ADNOC Gas Processing (formerly GASCO), UAE.
- Â Â Â Consultancy study for waste water management at Ruwais Refinery (East) and Abu Dhabi Refinery Division of ADNOC Refining, UAE.
- Â Â Â Technical Consultancy services for CNG station equipment packages, Phase-III of ADNOC Distribution, UAE.
- Â Â Â Engineering services for relocation of Suction Valves in Hot Oil Pumps and resultant piping modifications at Condensate Units 211 and 411 in Ruwais Refinery (East) of ADNOC Refining, UAE.
- Â Â Â Pre-FEED and FEED for enhancement of sales gas export from ASAB for ADNOC Gas Processing, UAE.
- Â Â Â FEED for provision of cross over among condensate stabilizers U27 and U200 of ADNOC Gas Processing, UAE.
- Â Â Â Installation of Chemical Injection Skids and Solar Power systems in US and ZK Wellhead Towers (WHTs) of ADMA-OPCO, UAE.
EIL achieved substantial progress in the following projects:
- Â Â Â PMC services for execution of 1900 TPD Ammonia Plant of PT. Panca Amara Utama in Central Sulawesi, Indonesia. The plant has been mechanically completed and is in advanced stage of commissioning.
- Â Â Â EPCM services for the prestigious Dangote Refinery and Petrochemical Project, Nigeria comprising a 460,000 BPSD grassroot Petroleum Refinery and 830 KTPA Petrochemical Complex at Lekki Free Trade Zone, Nigeria for Dangote Oil Refining Company (DORC). The major process units in Refinery include Crude Distillation Unit (CDU), a Residue Fluid Catalytic Cracking unit, MS Block, a Mild Hydrocracker unit, Alkylation and Sulphuric Acid Regeneration Unit, Hydrogen Plant, Polypropylene Unit, Sulphur block and associated Utilities generation and Offsite facilities. The Project facilities include crude oil receipt and storage including two SPMs with associated offshore/ onshore pipelines. The product dispatch facilities include product disposal through road as well as ships. Dispatch of products comprises pumping facility, onshore and offshore pipeline as well as three SPMs.
- Â Â Â Revamp/ Expansion of Dangote Refinery, Nigeria from 460,000 BPSD to 650,000 BPSD. With this revamp in CDU, SWS, ARU, SRU, RFCC Gasoline, Offsite &Â Utilities, this will become the largest single train refinery in the world.
- Â Â Â PMC Services for AL DABBIYAH ASR Gas Development Project of ADNOC Onshore, UAE.
- Â Â Â PMC services for 3 MMTPA grassroot refinery of Eastern Refinery Limited in Bangladesh having 17 units like CDU, VDU, SAT GAS, LPG Treating Unit, NHT, ISOM, CCR, KTU, DHDT, HCU, VBU, SWS, ARU, SRU and H2.
- Â Â Â PMC services for Rehabilitation and Adaptation of Algiers Refinery of SONATRACH having new units of MS Block, RFCCU, SRU, and revamp of exiting units. Substantial progress has been achieved on construction front.
- Â Â Â PMC services for Rehabilitation of Ethylene Unit at Skikda Petrochemical Complex of SONATRACH, Algeria. The Phase-I project activities have been successfully completed and report submitted.
- Â Â Â Design, Consultancy and PMC Services for Miscellaneous Tank Farm, Piping, Instrumentation and Control System, Inspection, Repair, Maintenance &Â Upgrade works at various depots of ADNOC Distribution, UAE.
- Â Â Â FEED for Upgradation of Ethane Flow meter Skid in Train I, II &Â III (Ruwais) of ADNOC Gas Processing, UAE.
- Â Â Â FEED/ Detailed Engineering for provision to route high C3 content sales Gas from H2 to THAMMAMA-F Injection wells of ADNOC Gas Processing, UAE.
- Â Â Â Technical Support services for Structural Integrity/ Adequacy check of existing Pipe racks at Habshan Plant - Phase 4 of ADNOC Gas Processing, UAE.
- Â Â Â Feasibility Study for Crude Receiving facilities at Ruwais of ADNOC Refining, UAE.
- Â Â Â Project Management Assistance (PMA) services for improvement of Fire fighting Facilities at Abu Dhabi Refinery for TAKREER, UAE.
- Â Â Â Conduct Study on Upgradation of DEO Flow Meter Skids in Train-1, 2 and 3 in GASCO Ruwais, UAE.
- Â Â Â DFR of 306 km White Petroleum Oil (Multiproduct) Pipeline from Chittagong to Dhaka for Padma Oil Company Limited, Bangladesh.
The following assignments were secured by the Company during the year and are in progress:
- Â Â Â DFR for Petroleum Products Terminal and Jetty at Port Albion, Mauritius for State Trading Corporation (STC).
- Â Â Â Additional PMC/ EPCM Services for new units, namely, DHDT, SWS and ARU in Dangote Refinery, Nigeria.
- Â Â Â Structural Integrity/ Adequacy Check of existing pipe racks at Habshan Plant - Phase 4 of ADNOC Gas Processing, UAE.
- Â Â Â Feasibility study of crude receiving facilities at Ruwais of ADNOC Refining, UAE.
- Â Â Â Various Engineering Services Assignments were awarded under Technical Support Services Agreement (TSSA) by ADNOC Gas Processing, UAE.
- Â Â Â Design and Detailed Engineering services for EPC for enhancement of Steam Condensate System at ASAB-2 and Implementation of PCR PE1695 Segregation of Hydrocarbon Flare Headers at Unit 13 Habshan-1 for DESCON Engineering Limited, UAE.
- Â Â Â Detailed Engineering Services for recommended Synergy Tie-ins and MP Steam Lines at Ruwais Fertilizer Complex (FERTIL) for ALSA Engineering &Â Construction, UAE.
- Â Â Â Development of Engineering Standards for Gas Distribution Network; various training programs on Heat Exchangers and Heaters and Technical Assistance by providing several engineering design services for BAPCO, Bahrain.
Turnkey Projects
EILâs turnkey project portfolio consists of projects executed on LSTK mode or on the âOpen Book Estimate (OBE)â basis.
The following LSTK Project was commissioned during the year:
- Â Â Â Coker Block of Resid Upgradation Project of CPCL, Chennai comprising DCU of 2.2 MMTPA and LPG CFC Treating Unit of 8.8 TPH.
The following LSTK/ OBE jobs witnessed considerable progress during the year:
- Â Â Â Modification work at Hazira Plant under Daman Development Project of ONGC on OBE basis.
- Â Â Â Installation of Lean Gas Compressor at Hazira Plant of ONGC.
- Â Â Â Site grading, Offsite &Â Utility facilities with integration to existing refinery under Vizag Refinery Modernization Project.
- Â Â Â BS-VI Project at Manali Refinery of CPCL.
During the year, EIL was successful in securing the following projects on OBE basis, which are now in progress:
- Â Â Â Revamp of Slug Catcher at Uran Plant of ONGC in Maharashtra.
- Â Â Â Revamp of SRU at Hazira Plant of ONGC in Gujarat.
Performance of Divisions Process Design &Â Development
The Process Design &Â Development Division is primarily engaged in providing design services for grass root as well as revamp projects in the field of Refineries, Petrochemicals, Oil &Â Gas &Â cross country Pipelines. The Division is also responsible for design of heat &Â mass transfer equipment namely columns, heat exchangers, fired heaters etc. &Â selection of material of construction for various applications, failure analysis as well as residual life assessment services. The activities undertaken by the Division include Configuration Studies using LP modelling techniques, Feasibility Studies including cost estimation &Â financial analysis, Technology Evaluation Studies for licensed technologies, Basic design of open art units, EIL licensed units as well as utilities &Â offsite facilities, Residual process design of licensed units, Detail engineering follow up, Pre-commissioning/ Commissioning, Plant start up assistance &Â Trouble shooting.
The Division is also actively involved in supporting Marketing Division towards securing new business for the Company from existing as well as new clients, both in India and overseas.
Prominent assignments undertaken by the Division during the year include the following:
- Â Â Â Preparation of DFR for setting up a grassroot refinery in Mongolia based on local crude. This is the first assignment won by EIL from Mongolia.
- Â Â Â Preparation of DFR for setting up grassroot Marketing Terminal facility for petroleum products at Mauritius. The assignment was awarded to EIL based on the Pre Feasibility studies (PFR) prepared by the Company.
- Â Â Â Preparation of PFR &Â providing back up consultancy services for setting up of long distance inter-continental gas pipelines between Russia &Â India, TAPI pipeline between Turkmenistan &Â India &Â deep water gas pipeline from Middle East to India.
- Â Â Â Preparation of DFR as well as FEED (Front End Engineering Design) for Chittagong-Dhaka multiproduct pipeline.
- Â Â Â DFR for PDH/ PP facility at GAIL, Usar. The proposed PDH (Propane Dehydrogenation) facility of GAIL shall be the first PDH facility in India.
- Â Â Â DFR for a new Bina-Panki multi-product pipeline for BPCL.
- Â Â Â DFR for land based LNG terminal for Bangladesh.
- Â Â Â DFR for Butene-I &Â HPG Unit at Brahmaputra Cracker &Â Polymer Ltd., Lepetkata, Assam.
- Â Â Â PFR for Pet Coke Gasification for MRPL, Mangalore.
- Â Â Â PFR for Ethylene Cracker and Associated Facilities at Rasayani for BPCL Mumbai Refinery.
- Â Â Â DFR updation based on modified feed/ product profile for grassroot Petrochemical Complex at Kakinada for GAIL.
- Â Â Â PFR for capacity expansion of IOCLâs Panipat refinery to 25 MMTPA.
- Â Â Â Feasibility Study for expansion of Bina Refinery, BORL to 15 MMTPA with Integrated Petrochemical Complex.
- Â Â Â Revised DFR for MREP (Phase-I) and hydrogen based Residue Upgradation Project (MREP Phase-II) for HPCL Mumbai Refinery.
- Â Â Â DFR for CPCLâs 9 MMTPA Cauvery Basis Refinery Project.
- Â Â Â Configuration Study for expansion of Mangalore Refinery, MRPL to 25 MMTPA.
- Â Â Â Pre-Feasibility Study for a mega Refinery-cum-Petrochemical Complex on West Coast of India.
- Â Â Â Configuration Study for PMC services for revamp of Captive Power Plant (CPP) at Vizag Refinery Moderisation project of HPCL.
- Â Â Â Configuration Study for capacity expansion of IOCLâs Gujarat Refinery from 13.7 MMTPA to 18 MMTPA.
- Â Â Â Feasibility Report for a Naphtha-based grassroot Petrochemical Complex in Bangladesh for Super Petro Chemical Limited. This complex may become the first petrochemical complex in Bangladesh.
- Â Â Â Configuration Study, technology evaluation &Â basic design activities for grassroot Petrochemical Complex of HMEL at Bhatinda. The proposed complex includes a Steam Cracker of 1.5 MMTPA which is the largest capacity cracker being set up for the first time in the country. The project is being executed by EIL under EPCM mode.
- Â Â Â Design of Sulphuric Acid pipeline from IOCL Haldia Refinery to loading jetty. Long distance pipeline for Sulphuric Acid transportation has been designed for the first time by EIL.
- Â Â Â New DHDT unit is being set up at IOCL Haldia Refinery to produce Diesel fuel conforming to BS-VI quality specifications. The basic design of the unit has been done by Process Division &Â the Hydrotreating technology is jointly developed by EIL &Â IOCL. The unit is under implementation on EPC route with EIL as the PMC.
- Â Â Â New NHT (Naphtha Hydrotreating Unit) is being developed at IOCL, Bongaigaon for feed preparation for downstream Isomerization unit to produce Gasoline fuel conforming to BS-VI quality specifications. This is the first NHT unit for which the Hydrotreating Technology has been jointly developed by EIL &Â IOCL and EIL has developed the conceptual and basic design package. The unit, being executed under EPCM mode, is at detailed design stage.
- Â Â Â Completion of Commissioning activities for all grassroot and revamp units, utilities and offsites for Integrated Refinery Expansion Project at BPCLâs Kochi Refinery for enhancing the refinery crude processing capacity from 9.5 to 15.5 MMTPA.
- Â Â Â Basic design &Â detail engineering of grassroot LPG Import Terminal facilities of BPCL at Haldia. The facility involves import &Â storage of cryogenic LPG in double wall cryogenic tanks.
- Â Â Â Technology selection, residual process design &Â detail engineering follow up for grass root Sulphuric Acid plant based on sour gases for IOCL-Haldia. This facility is being set up for the first time in India.
- Â Â Â Technology evaluation for selection of licensor for grassroot PDH and PP units of GAIL at Usar.
- Â Â Â Licensor evaluation activity (NIT preparation) for Petrochemical Complex at Kakinada for GAIL.
- Â Â Â Execution of BS-VI projects at six refineries of IOCL which involves implementation of process units, both grass-root &Â revamp, as well as matching utilities &Â offsite facilities for production of BS-VI quality MS &Â HSD products. Activities undertaken by Process Division for BS-VI project implementation include preparation of DFR for each refinery, technology selection, ownerâs engineer for licensor package review, detail engineering follow up, preparation of FEED for units to be implemented on EPC mode &Â EPC bid evaluation.
- Â Â Â PMC activities for FEED preparation at refinery of Eastern Refinery Limited, Bangladesh.
- Â Â Â BS-VI implementation for HMEL which includes grassroot DHDT unit, revamp of existing Hydrogen Generation Unit (HGU) to enhance its capacity &Â revamp of associated utility &Â offsite facilities.
- Â Â Â Capacity upgradation of select Process Units, Utility and Offsites facilities for Dangote Oil Refinery Company from 460,000 BPSD to 650,000 BPSD.
- Â Â Â Basic design &Â implementation of grassroot Naphtha Fractionation Unit (NFU) project at ONGC Hazira Plant as part of Daman Development Project. The project, implemented under OBE mode, has been successfully commissioned.
- Â Â Â Consultancy services including failure analysis &Â rectification measures for existing LPG Cryogenic Tanks of BPCL at Uran.
- Â Â Â Flare System modification of Hidd Metering Station at Bahrain.
- Â Â Â Replacement of existing SRU trains with new facility as part of SRU Revamping Project of ONGC at Hazira under OBE Mode.
- Â Â Â Detailed engineering activities for CPP of HPCL at Mumbai &Â Visakh Refinery.
- Â Â Â Licensor selection for Residue Upgradation facilities of HPCLâs Vizag Refinery Modernization Project.
- Â Â Â License, Engineering, Procurement and Construction Management (LEPCM) Services for 500 TPD Methanol Plant of APL.
- Â Â Â License &Â BDEP preparation for New SRU with TGTU at MRPL, Mangalore.
- Â Â Â Pre-project activities including licensor selection, preparation of BDEP for CDU/ VDU, etc., for Rajasthan Refinery Project of HPCL Rajasthan Refinery Limited.
- Â Â Â Licensing &Â BDEP preparation for Revamp of Coker-B &Â LPG Recovery Unit of IOCL, Barauni Refinery.
- Â Â Â Commissioning of DCU of CPCL, Chennai.
- Â Â Â Commissioning and Performance Guarantee Test Run of Feed Preparation Unit for IOCL, Haldia Refinery.
- Â Â Â Pre-commissioning &Â Commissioning of NRL DHT Project.
- Â Â Â Commissioning of grassroot Diesel Hydrotreater Unit and other associated facilities, i.e., CDU-3 (RMP), SWS, ARU, HGU, Utilities and Offsites for BPCLâs Mumbai Refinery.
Engineering
During the year, the Engineering Divisions of EIL continued their efforts towards providing optimized and value added services for all ongoing projects consistent with the client requirements and objectives of the Company. The various divisions maintained focus on key areas like System Improvement and quality of deliverables, enhanced productivity by adopting knowledge from past data, repeatability of design, enhanced software application and implementation of Electronic Data Management System (eDMS) along with improved information exchange and communication systems resulting in lesser manual interfaces. Major emphasis was laid on Automation and Standardization of systems, implementation of Internal Audit and Monitoring and updation of specifications standards and guides. Some of the major activities undertaken are as under:
Equipment Division
Equipment Division is providing engineering services for procurement of critical equipment. Some of the critical jobs undertaken by the division are as under:
- Â Â Â Engineering for procurement of 1.2 MW rotary screw compressor for flash gas, 2 nos. 2.5 MWe and 1 no. 1.2 MWe Diesel engine based generating sets and 6 nos. 0.25 MW vertical in-tank centrifugal pumps for double wall tanks for LPG Import Terminal of BPCL.
- Â Â Â Engineering for procurement of VFD fed electric motor driven mainline horizontal multistage centrifugal pumps (1.5 ~ 2.6 MW) and vertical centrifugal booster pumps for Palanpur-Vadodara Pipeline &Â Mundra-Delhi Spur pipeline of HPCL.
- Â Â Â Engineering for procurement of VFD fed electric motor driven multistage centrifugal compressor (2.25 MW) for new lean gas compressor project of ONGC.
- Â Â Â Engineering for procurement of 6 nos. 1.5 MWe, 1 no. 1.0 MWe and 1 no. 0.75 MWe Crude Oil Engine based Generating sets for OIL for Upgradation Project for enhancement of pumping capacity of Barauni-Bongaigaon-Guwahati Sector of Naharkatia-Barauni Crude Oil Pipeline Project.
- Â Â Â Engineering for procurement of BOG reciprocating compressor (~1.0 MW) for LNG Terminal at Jaigarh for H-Energy.
- Â Â Â 77 MW ISO Rating Gas Turbine Generator (GTG) with Naphtha Fuel in Captive Power Plant of HPCL VRMP Project, Vizag.
- Â Â Â Engineering for procurement of around 15 Reactors, 45 Columns, 250 Exchangers, 300 Vessels, 21 Tanks, 40 Compressors, 300 Pumps &Â 15 Other Packages for IOCL BS-VI Projects at six refineries.
- Â Â Â Engineering for procurement of around 13 Reactors, 33 Columns, 100 Exchangers, 150 Vessels, 18 Tanks, 2 Spheres, 4 Mounded Bullets, 15 Compressors, 300 Pumps &Â 30 Other Packages for Cracker, LLDPE Swing, Butene-1 &Â Utilities and Offsite of HMEL Petrochemical Complex, Bhatinda.
- Â Â Â Engineering for procurement of Sync Gas Compressor (~6.6 MW Centrifugal Gas Compressor driven by Steam Turbine) for Methanol Plant at APL, Assam.
- Â Â Â Design and Engineering of double wall storage tank (both metallic) of 15000 MT capacity for LPG Import Terminal of BPCL.
- Â Â Â Design and Engineering of Ethylene and Propylene Double wall storage tank (Inner-9% Ni and Outer- Pre-stressed Concrete) for HMEL Petrochemical Complex, Bhatinda.
- Â Â Â Engineering for procurement of 5 nos. of High Rate Decanters (HRD) of diameter 15m and 4 nos. of Deep Cone Washers (DCW) of diameter 24 m along with rake mechanisms, based on proprietary technology of Licensor RTA, for NALCO.
- Â Â Â Engineering for procurement of FCHCU Reactor of 250 mm thk Cr-Mo-V metallurgy of 1650 MT for HPCL VRMP Project, Vizag.
- Â Â Â Engineering activities for RUF Reactor having 258 mm thk Cr-Mo-V metallurgy of 2000 MT for HPCL VRMP Project, Vizag.
- Â Â Â Design of largest furnace (hot oil heater) in India for BPCL Kochi with a heat duty of ~90 MMKCal/ hour having the largest single radiant combustion chamber plan size of ~22 m x 18 m.
- Â Â Â Augmenting the capacity of a huge CCR heater for Bina Refinery, BORL by integrating a new helper heater at its rear end.
- Â Â Â Conceptualization &Â Design of the revamp work in multiple furnaces for Bina Refinery, BORL and HPCL Mumbai Refinery to achieve capacity enhancement.
- Â Â Â Engineered package for Reformer Transfer Line for HTER installation wherein all residual design left by Licensor was carried out by EIL for HGU Revamp of HMEL.
- Â Â Â Engineering and procurement for CPP of Ramagundam Fertilizer Project of RFCL.
- Â Â Â Design, engineering &Â procurement of MCC package in SRU for projects of BORL &Â NRL.
- Â Â Â Pre-Commissioning and Commissioning of IREP Utility Boilers, Heat Recovery Steam Generators &Â FG Cooler. For the first time in a refinery, steam from CPP was available for commissioning of CDU.
- Â Â Â Engineering for procurement of 20â Marine Loading Arm for Mumbai Port Trust for Crude Unloading. The 20â Arm is one of the largest sizes to be installed in India.
- Â Â Â Cryogenic H2 Recovery system for RFCL, for the first time by EIL.
- Â Â Â Detailed Feasibility Reports for new technology areas such as 2G ethanol &Â Dropping Fuels from waste bio-mass (Bagasse), first time by EIL.
- Â Â Â Engineering for procurement of robot operated drum filling system for niche petrochemical final product filling (High filling rate, accurate positioning etc. specified in this system) for BPCL, Kochi.
- Â Â Â Engineering for procurement of Tripper wagon loader of capacity 1000 TPH in Aishwarya Project, Haldia Refinery.
- Â Â Â Engineering for procurement of unique type Coalescer, separating oil from bulk face (water).
- Â Â Â Design, engineering &Â procurement of 4 nos. of unique Column Condenser systems having two stages of Integral Top mounted Condensers with entire MOC of the system as Austenitic Stainless steel in Acrylic Acid Unit of PDPP Project, BPCL, Kochi. These are being installed for the first time in India.
- Â Â Â Design of Shell and Tube Exchanger for CPCL BS-VI with Alloy 6Mo (UNS S31254) which is a super austenitic stainless steel with a high level of molybdenum and nitrogen, providing high resistance to pitting and crevice corrosion as well as high strength compared with conventional austenitic stainless steels such as 316L.
- Â Â Â Conceptualized and executed first heater package on complete Repeat Engineering basis, thus contributing to significant schedule advantage to client HMEL.
- Â Â Â Conducted first International training program on Fired Heaters for BAPCO.
- Â Â Â Site erection activity for NRL DHDT heater was completed in seven days due to conceptualization of job on modular basis.
Electrical Division
Major works performed by Electrical Division during the year include:
- Â Â Â Implementation of 400 kV Gas Insulated Indoor Switchboard Panels for one of the projects being executed in EPCM mode. Till recently, EIL had been going in for maximum 132 kV &Â 66 kV as primary distribution voltage for mega projects like IOCL Haldia &Â OPaL (PMC mode) and DORC under execution in conventional mode respectively. For HMEL Petrochemical Project, 400 kV indoor GIS is being procured in view of space constraint in area earmarked near their existing 220 kV Switchyard.
- Â Â Â Development and implementation of new specifications for XLPE insulated Fire Retardant Low Smoke Extra High Voltage Cables, suitable working voltage being enhanced from 66 kV to 220 kV. This has been implemented in view of mega projects like DORC and VRMP wherein 66 kV voltage cables have been used. In BPCL-Kochi BS-VI Project, 220 kV EHV cables are being procured and used.
- Â Â Â Use of energy efficient electrical equipment/ systems has been initiated in all projects. As a responsible corporate having concern for global warming and reduction of carbon foot print, use of energy efficient motors of min. 1E2 type and 100% LED fixtures for lighting of process/ offsite and utilities have been initiated. This has been made as a standard practice for all projects being handled. For one of the projects, energy efficient motors of category 1E3 are being deployed. Besides this, all distribution transformers having rating upto 2500 kVA, 33 kV (Primary Voltage) complying to star 1 (Efficiency class) rating as per latest Govt. of India Gazette Notification order No.S.O.4062(E),S.O.513(E) are being procured and used in all current projects under execution. The standard specification for distribution transformers have been revisited and revised accordingly.
- Â Â Â Revamping the Corrosion Protection system for LPG mounded storage tanks at HPCL Mangalore Refinery.
- Â Â Â Cathodic Protection Revamp for entire KG Basin pipeline network and redesigning and installation of CP system.
- Â Â Â CP System of under execution 500 km subsea pipeline of DORC project.
- Â Â Â Design and implementation of Mumbai-Manmad rerouting pipeline having very high AC/ DC Interference zone area including HDD portion along the ROU.
- Â Â Â CP design, survey and installation of new pipeline along with five existing pipelines from Jawahar Dweep to Pirpau, Mumbai Port Trust.
- Â Â Â CP design, survey and installation of new pipeline along with existing pipelines for Dhobi-Durgapur &Â Durgapur-Haldia Pipeline Project of GAIL &Â NBPS Phase-II Project of OIL.
- Initiated use of Zinc Anodes in place of Magnesium Anodes for Cathodic Protection of Heat Exchangers due to reduced consumption.
Instrumentation Division
Instrumentation Division is always in the fore-front of latest digital technology. Total digital control systems &Â instrumentation is being used for plant controls. Instrumentation has also taken strides towards implementing IIoT (Industrial Internet of Things) in on-going refinery and petrochemical projects. In the on-going HMEL Petrochemical Project, Cloud based detailed engineering until FAT, simulation of plant graphics and logics through IIoT, Plant Development Model through OTS (Operator Training Simulator), Virtualisation Server &Â PC and usage of Universal I/O is being implemented.
In the recently commissioned IREP Project, advance diagnostic analysis system has been implemented for critical rotating equipment. Additionally, all the non-critical pumps are centrally monitored through wireless instruments &Â gateways in the DCS System which is a first for this scale of refinery. This same technology is being implemented in all subsequent on-going major projects like VRM Project of HPCL, DHT &Â GTU Projects of BPCL Mumbai Refinery and PDPP &Â MS Block Project of BPCL Kochi Refinery. Contribution of Instrumentation towards digitalisation &Â end to end work flow integration includes integration of data from Smart Plant P&IDs (SP-P&ID), Smart Plant Instrumentation Module (SPI) and Smart Plant 3D Model (SP3D) enabling smooth work flow &Â data flow from each of these modules. Conversion of in-house sizing software of instruments into web-based software to upgrade to latest technology &Â integration is presently underway. Control valve &Â safety valve have already been converted. For the BOM program, incorporation of all job standards and integration of work flow of Instrumentation with IPMCS of Piping and SORPS software has been carried out.
Three more Instrument engineers achieved certification from TUV as Functional Safety Engineers in accordance with IEC 61508/ 61511, bringing the total number of certified engineers to six in the department. This is a very prestigious accreditation which is required as pre-qualification in overseas projects especially in Middle-East.
Project Services
Costing
Cost Engineering Department provides cost related services for various projects in all fields of operations from inception to commissioning and beyond, for domestic as well as overseas jobs. Cost Engineering provides services such as preparation of capital cost estimates and financial/ economic analysis for diverse activities ranging from technology selection to preparation of feasibility reports and option study estimates for investment decisions pertaining to projects handled by EIL in various areas like Refineries, Petrochemicals, Fertilizer, Cross country pipelines, Power projects, Metallurgy, Mines, Strategic Storage, Offshore Oil &Â Gas, Infrastructure (such as Namami Gange and AMRUT) etc. It provides cost estimates for procurement and tendering, assistance during price negotiation, cost monitoring and control during execution of projects under conventional and LSTK mode of execution. It also prepares cost estimates for bidding in EPC contracts. Cost Engg. is also providing independent services like Project cost estimation, feasibility studies and review of the cost estimate prepared by others.
Cost Engineering has been maintaining historical data related to procurement and tendering of individual items ranging from nuts/ bolts/ gaskets to packages worth Thousands of Crores of Rupees since past two decades, which is unparalleled worldwide. This data bank is constantly updated based on the projects handled by EIL. The data bank has captured the historical data for all the projects handled by EIL, at item, unit and project levels. Cost Engineering prepares thousands of cost estimates annually, worth Crores of Rupees for various projects/ items with a wide range of value. This vast database provides capabilities for valuable support in decision making regarding investments, bid evaluation and award of contracts as well as effective cost control services.
Planning
The Planning Division continued to provide planning, scheduling, monitoring, project risk management and material control services to various projects. Using state-of-the-art tools and its database, the Division caters to diverse project execution roles of the Company, viz. EPCM, PMC, LSTK/ OBE modes. The Division also continued to provide project monitoring services to the Ministry of Petroleum and Natural Gas, as in the preceding years.
Supply Chain Management
The Supply Chain Management (SCM) Division, through its knowledge pool of experienced manpower, provides complete Supply Chain Management &Â Contracting Services to various domestic and global Clients besides serving EILâs in-house requirements. These services include Supplier/ Contractor Registration, Contracting and Purchasing of Goods/ Services/ Works, Expediting, Inspection, Logistics, Supplier/ Contractor Performance Review etc. The Division contributes to successful execution of Projects being set-up through procurement of works, materials and services pertaining to specified quality within designated time at the most competitive price in a fair, just and transparent manner.
In the current year, orders for Rs.2,430 Crores of direct purchase and contracts were placed on suppliers/ contractors globally for various OBE/ LSTK/ Depository Projects. Also, for in-house requirements of EIL, orders for Rs.180 Crores of direct purchase and contracts were placed. In addition, orders for Rs.22,230 Crores were placed for other projects of various clients where EIL was the Consultant.
EIL, through its commitment and dedication has been instrumental in implementation of Government of Indiaâs Public Procurement Policy 2012 for Micro and Small Enterprises (MSEs), and ensuring increased participation of MSEs in the Companyâs procurement. EIL has procured goods and services of Rs.195 Crores from MSEs, which is around 23.63% of the total value of direct purchase orders for goods and service contracts, placed by EIL during the year 2017-18.
EIL is also focused for the growth of MSE sector and specifically for MSEs owned by SC/ ST entrepreneurs. The Company, in collaboration with SC/ ST bodies like DICCI, has organized various supplier event and product development initiatives. EIL, with its robust supplier enlistment management systems, has been able to develop transparent and accountable system and processes, for development of indigenous manufacturing capacity via proto-type route and other various development activities.
The Division carried out in-process and pre-dispatch inspection of critical equipment at suppliersâ works as well as at project sites through its regional Procurement Offices, located all over the country and overseas offices located at London, Shanghai and Milan.
Major items inspected include:-
- Â Â Â Urea Reactor (Special chemistry ) having overall dimension of 2.74 m outer diameter x 20 m length (with 160 MT weight of three individual section each) for Ramagundam Fertilizers and Chemicals Ltd.
- Â Â Â Coke Drum with dimension of 9.15 m outer diameter x 40 m length (with 530 MT weight in single section each) for IOCL Aishwarya Project, Haldia.
- Â Â Â Two Chrome Moly Reactor with dimension of 3.1 m outer diameter x 38 m length (weight 456 MT single section each) and 3.1 m outer diameter x 48 m length (weight 541 MT single section) for IOCL Aishwarya Haldia Project.
- Â Â Â Two Ammonia Converter (Special chemistry) having overall dimension of 3.6 m outer diameter x 33 m length (weight 608 MT single section) and 3.4 m outer diameter x 27 m length (weight 380 MT single section) for Ramagundam Fertilizers and Chemicals Ltd.
- Â Â Â DHT Reactor having overall dimensions of 5.2 m outer diameter x 36.9 m length (weight 400 MT single section) for HMEL BS-VI Project.
SCM division has been playing a major role in development of Indian Industry. Under the Government of Indiaâs âMake In Indiaâ drive, several steps have been taken to increase local industry participation and provide encouragement to overseas industry towards setting up plants in India. The suppliers developed this year under âMake In Indiaâ were primarily in the Rotating Machinery segment, which has significant import content. The initiatives under âMake In Indiaâ will facilitate import substitution in this segment.
Construction
The Division offers complete range of services for Construction Management including Contract Administration, Construction Quality surveillance, Feedback Analysis, HSE and Warehouse Management for various projects of EIL, withstanding diverse challenges and local impediments associated with climatic conditions, difficult terrain and space constraints etc. which are unique to the nature of the project.
During the year 2017-18, Construction Division continued to provide Construction Management Services for various clients at more than sixty diverse domestic project locations and four overseas locations.
Concurrent prestigious commitments for the Division include Vizag Refinery Modernization Project of HPCL, Aishwarya Project of IOCL Haldia Refinery, Revival of Ramagundam Fertilizer Complex, BS-VI projects of IOCL at Panipat, Vadodara, Haldia, Mathura, Bongaigaon and Digboi, MR-II project of HPCL at Mumbai, BS-VI project of HMEL at Bhatinda, BS-VI Project of MRPL at Mangalore, BORL-Bina, DHDT-NRL, BS-VI project of CPCL at Chennai, PDPP of BPCL at Kochi, AMRUT Project, Odisha, Rehabilitation Project in Algeria and Dangote Refinery in Nigeria.
Construction activities commenced for the following new domestic projects during the year:
- Â Â Â HMEL Petrochemicals , Bhatinda
- Â Â Â Rajasthan Refinery of HPCL
- Â Â Â H-Energy, Ratnagiri
- Â Â Â GTU of BPCL, Mumbai
- Â Â Â DDHPL of GAIL, Jharkhand
- Â Â Â Vijaipur-Auraiya Pipeline of GAIL
- Â Â Â Jamnagar-Loni Pipeline of GAIL
- Â Â Â Mumbai-Manmad Pipeline of BPCL, Mumbai
- Â Â Â Palanpur-Vadodara Pipeline of HPCL
- Â Â Â NBPS-II of OIL
- Â Â Â MSBP of BPCL, Kochi
- Â Â Â BSDC, Jaipur
- Â Â Â IT Facilities for Deptt. of Information Technology &Â Communication, Govt. of Rajasthan
The Construction Division leverages its highly skilled and motivated team for establishing and monitoring adherence of Construction Quality Management system. The system advocates quality plans, inspection test plans and implementation of special processes for concreting, welding involving latest NDT techniques, digital radiography, ultrasonic test, software for piping management sytem etc. during all phases of construction to ensure trouble free commissioning/ operation of critical units.
The Construction activities for the following Projects/ Units were completed during the year:
- Â Â Â DCU, CPCL , Chennai
- Â Â Â IREP, BPCL, Kochi
- Â Â Â Banggai Ammonia plant, PAU, Indonesia
- Â Â Â GASCO, Abu Dhabi
- Â Â Â DHDT, NRL
- Â Â Â NBPS-I, OIL
- Â Â Â TGTU, BPCL, Mumbai
- Â Â Â SSNL, Gujarat
The Construction Division deployed a host of innovative construction techniques and improvised equipment/ machineries to minimize construction schedule across project sites, as mentioned below:
- Â Â Â Modular construction of Tech Structure and Pipe rack
- Â Â Â Pre-fabricated structures
- Â Â Â Auto Blasting and auto beveling machines
- Â Â Â Monsoon shelter/ hanging platform
- Â Â Â Extensive use of Auto UT/ TOFD techniques as an alternative to hazardous conventional NDT method like radiography.
The Companyâs commitment towards adherence of world-class Health, Safety and Environment standards in the execution of projects was epitomized by the multitude of accolades received from clients, during the year:
- Â Â Â 15 Million LTA free man-hours at Banggai Ammonia plant, Indonesia
- Â Â Â 18.1 Million LTA free man-hours at Aishwarya project of IOCL, Haldia
- Â Â Â 10 Million LTA free man-hours for RFCL, Ramagundam site
- Â Â Â 8 Million LTA free man-hours for PDPP, Kochi
- Â Â Â 5 Million LTA free man-hours at DHDT project , NRL
- Â Â Â 3 Million LTA free man-hours for DDP Hazira site
Environmental Engineering
EIL is committed to ensuring compliance to all health, safety and environment requirements during delivery of products/ services to customers. Minimizing environmental impact by conserving resources, reducing waste generation and preventing pollution in all our activities have always been an integral part of our policy. The Company has also been providing solutions for water resources management while protecting or restoring our major water ecosystems. EIL helps enable the adoption of innovative &Â integrated water and wastewater management for industries &Â municipalities, while working to increase environmental, social and economic benefits.
EILâs commitment to sustainable environment is underscored by the fact that the Company has a dedicated environment &Â water group, which has completed several hundred projects in diversified fields of environmental engineering, including water &Â waste water treatment; effluent recycle and zero discharge projects; Environmental Impact Assessment studies; environmental audits; air quality assessment, modeling &Â control; ground water monitoring studies; solid &Â hazardous waste management; oily sludge management; volatile organic carbon (VOC) &Â fugitive emissions control; site assessment and remediation; environmental health &Â risk management; environmental management plans; etc.
Some of the major projects undertaken by the Company during the year include the following:
- Â Â Â PMC services for HPCL Visakhapatnam Refinery Modernization Project for construction of RO based sea water desalination plant and integrated effluent treatment &Â recycle facilities to minimize fresh water consumption by refinery.
- Â Â Â Consultancy services to ONGC for techno-commercial &Â environmental feasibility study for construction of desalination plants at Mori, Kesanapalli and Malleshwaram fields of Rajahmundry Asset.
- Â Â Â PMC services for HMEL Bhatinda Polymer Addition Project for construction of entire water &Â wastewater treatment facilities including effluent recycle and reuse.
- Â Â Â PMC services for AMRUT Project (Atal Mission for Rejuvenation and Urban Transformation) in Odisha for construction/ rehabilitation of Raw Water Treatment Plants.
- Â Â Â Completed feasibility study for ADNOC Refining Company, Abu Dhabi for Wastewater Management at Ruwais Refinery East and Abu Dhabi Refinery Divisions.
- Â Â Â EIA studies for Ratnagiri Refinery &Â Petrochemical Complex; GAILâs Petrochemical Project at Usar; HPCLâs Rajasthan Refinery Project &Â Township; BPCLâs 2G lingo-cellulosic based Ethanol Plants at Bargarh, Odisha &Â Bina, Madhya Pradesh were successfully carried out by EIL for its clients.
- Â Â Â EIL has been accredited by Quality Council of India (QCI) for carrying out EIA studies in India and the accreditation is valid till 2019. EIL has now been accredited in fourteen sectors including a new sector âDistilleriesâ.
Research &Â Development
EIL has continually endeavoured to deliver optimum services to the clients by providing value addition and leveraging technological advances. It is with this objective of fostering the spirit of innovation and creativity in the organization that the Research and Development
Division was established. R&D has contributed significantly in the consolidation of existing capabilities, development of new technologies and hardware besides enhancement of the portfolio for special technology related services. The Division is pursuing developmental activities, both in-house and in collaboration with academic institutes like IIT Delhi and other R&D organizations like IOCL(R&D), CSIR-IIP, BPCL(R&D), HPCL(R&D) etc. Apart from these established R&D organizations, EIL (R&D) has also been collaborating and cooperating with small companies to promote the creative ideas generated by them.
During the year, R&D Division undertook following initiatives for development of new capabilities and up-gradation of existing capabilities:
Technology development projects initiated:
- Â Â Â Development of Amine Purification Process with efficient resin
- Â Â Â Modification of gasifier pilot plant for sustainable operation
- Â Â Â Study of cross flow reactor hydrodynamics through Computational Fluid Dynamics (CFD) modeling
- Â Â Â Radio tracer studies with porous spherical alumina type of catalyst to characterize hydrodynamics of improved 3 phase reactor configuration for hydroprocessing applications
- Â Â Â Minimum fluidzation velocity studies in 2 Dimensional cold flow set up
- Â Â Â Development of databank for potential coal gasification
- Â Â Â Production of Di Methyl Ether (DME) from Methanol
- Â Â Â Development of De-Foaming Cyclonic Device for liquid-gas separation
- Â Â Â Development of high level Oxygen Enrichment Technology for capacity enhancement of SRU (- 35%)
Technology commercialization efforts:
Sustained efforts towards commercialization of developed knowhow and technologies have yielded following results during the year:
- Â Â Â Grass root design of Tail Gas Treating Unit (TGTU) with EIL technology completed for MRPL.
- Â Â Â Commissioning of TGTU of HPCL Mumbai Refinery licensed by EIL.
- Â Â Â Commissioning of two Sulfur Recovery Units (SRU) of BPCL Kochi Refinery, each with 340 TPD capacity, successfully completed.
- Â Â Â Commissioning of two TGTUs of BPCL Kochi Refinery with EIL technology, completed successfully.
- Â Â Â Commissioning of CDU/ VDU (Vacuum Column) with EIL patented PARLPAK at IREP-BPCL-Kochi.
Following major jobs were received by R&D during the year:
- Â Â Â Implementation of IndDSK unit at Paradip and Gujarat Refinery of IOCL.
- Â Â Â Implementation of IndeSelect unit for IOCL Guwahati Refinery.
- Â Â Â Indjet unit for IOCL Barauni Refinery.
- Â Â Â Feasibility Report prepared for 2G Ethanol Plant for MRPL.
- Â Â Â Licensor selection and DFR preparation for 2G Ethanol plant to be set up at Khamgaon, Maharashtra for BPCL.
- Â Â Â Licensor selection and DFR preparation for 2G Ethanol plant for MRPL.
- Â Â Â Energy Efficiency Improvement Study of 15 PSU Refineries being coordinated by Centre for High Technology (CHT).
- Â Â Â As part of PAT cycle-4, activities have been initiated for collaboration with Bureau of Energy Efficiency (BEE) for carrying out energy efficiency studies in petrochemical area.
- Â Â Â Understanding has been reached with NRL for setting up technology demonstration unit for Above Ground Sulfur Seal technology developed in-house.
Initiatives taken for strengthening technology tie ups:
To take advantage of research being done at various international research consortia, EIL has renewed the existing membership of the following International Research consortia:
- Â Â Â Process Science Technology Center (PSTC), an industry-academia collaborative research program initiated by University of Texas, USA
- Â Â Â Fractionation Research Incorporated (FRI), a non-profit cooperative research organization based at Oklahoma, USA
- Â Â Â Process Integration Research Consortium (PIRC), University of Manchester, UK
Patents/ Trademarks filed/ granted:
EIL has been awarded 26 technology patents and 24 other patent applications are under evaluation. To safeguard EILâs knowhow and technologies, the following patents have been filed during the year:
- Â Â Â Novel gas-liquid inlet diffuser for Cocurrent downflow trickle bed Reactor.
- Â Â Â Ion exchange resin process for removal of Heat Stable Salts (HSS) from alkanolamine solution.
- Â Â Â Apparatus for deoxygenation of water and process for the same.
- Â Â Â A device for recovering and separating a low pressure fluid.
- Â Â Â Low pressure system and process for recovering anhydrous ammonia from sour gas.
- Â Â Â Method for optimizing energy in a process carried out using a system.
The following patents filed earlier have been granted during the year:
- Â Â Â Patent No. 283193 granted on 09.05.2017: A Novel Method for Recovery of Ethane/Propane and Liquefied petroleum gas from LNG.
- Â Â Â Patent No. 291143 granted on 28.12.2017: Improved process for removal of Disulphide Oil from Caustic.
- Â Â Â Patent No. 291293 granted on 02.01.2018: Recovery of Sulphur by using oxygen enriched air.
- Â Â Â Patent No. 293679 granted on 01.03.2018: A process and system for re-utilizing waste nitrogen gas coming from nitrogen plant.
- Â Â Â Patent No. 294749 granted on 22.03.2018: Recovery of Sulphur Slurry by using hybrid membrane-filter system.
Trademarks applied and granted:
- Â Â Â Two Applications for registration of Trademark pertaining to inhouse technologies have been made during the year to enhance the brand image of the company.
- Â Â Â Two nos. Trademarks have been granted in the year.
Information Technology Services
Information Technology Services (ITS) Division continued to make advances, providing high-tech IT enabled services to EILâs mainstream activities by developing/ implementing IT solutions to deliver better quality services with emphasis on increased efficiency and improved productivity. Various initiatives were taken during the year as enumerated below:
- Â Â Â Conceptualisation and Design of complete IT infrastructure including Data centre, LAN network and IT security for Nuclear Fuel Complex, Kota with over 60+ buildings.
- Â Â Â In-house developed web based application for Supply Chain Management launched. This application will bring automatic work flow for end to end procurement activities.
- Â Â Â State-of-the-art application developed for contract management to enhance the project progress on real time basis.
- Â Â Â Automatic work flow based application developed for marketing pre-award activities to facilitate marketing strategies and implementation.
- Â Â Â Successful implementation of in-house developed IT enabled GST system in financial accounting applications, for all financial transactions as per GOI directive.
Sustainable Development
EILâs sustainability mandate has evolved from compliance to environmental regulations and norms in a way that make it a responsible organization, transparent to all its stakeholders. The Companyâs project designs support sustainability right from conceptualization to plant commissioning and subsequently, the commercial operation. Energy efficiency, resource optimization and safety of plant personnel and society at large are the cornerstones of our business operation. They also ensure business continuity.
EIL has refocused its engineering philosophy and business models to achieve long term sustainable growth. It has also initiated evaluation and reporting of performance on the triple bottom lines pertaining to economic, social and environmental aspects. The sustainability initiatives at EIL shall definitely propel the organization on an upward growth trajectory.
Separate Report on Sustainable Development is annexed to this Report.
Corporate Strategy &Â Business Development
Corporate strategy and plans for diversification are imperative for any organization with a vision and long term perspective. Corporate Strategy and Business Development (CS&BD) division performs the role of evaluating market opportunities, pursuing business development initiatives, venturing into new geographies, initiating tie-ups with licensors/ vendors/ collaborators and augmenting the portfolio of EIL by diversifying into sunrise sectors.
The division has been mapping the evolving market scenarios and developing strategies required for envisioned growth of the organization. In the current market scenario, it is essential that EIL, while harnessing its core strengths, should also explore projects in sunrise sectors and new geographies. Thus, the CS&BD Division while focusing on core hydrocarbon sector requirements; also are seeding ideas and exploring business possibilities with new and potential clients.
As part of enhanced value creation, CS&BD has been in continuous dialogue with various licensors/ technology providers, with the objective of collaboration and provision of a bouquet of niche services to the owners.
The CS&BD Division has initiated sustained business development activities in sectors like Bio Fuels, Water and Waste Water Treatment, Urban Infrastructure like Smart Cities, LNG Terminals, Fertilizers, Airports, Ports and Harbours, Defence, etc as a part of possible diversification initiatives. Sustained BD efforts are also under progress with prospective clients, ULBs, Municipal Corporations and respective state governments in this direction. EIL has also initiated active suo motu studies and opportunity mapping in Port &Â Terminals, LNG value chain and Defence sector in alignment with Government of India initiatives.
Through a self sustaining seeding exercise and extensive outreach approach, Corporate Strategy &Â BD division is focused towards enhancing the footprint of EIL and augmenting the current business portfolio.
HSE Management System
During the year, your Company continued to accord highest priority to Health, Safety &Â Environment (HSE) across its operations. The Company maintained its OHSAS 18001 (Occupational Health and Safety Assessment Series) and ISO 14001 (Environmental Management system) certification. During the year, the Companyâs HSE Management System was upgraded against the requirements of the latest version of ISO 14001, i.e. ISO 14001:2015. The certification agency has assessed and declared that the HSE Management System of the Company conforms to the requirements of ISO 14001:2015 standard and continues to conform to the requirements of OHSAS 18001:2007 standard. The Certificate of approval is valid up to 14.12.2020. Apart from ensuring effectiveness of the HSE Management system, these certifications enhance chances of securing business, especially overseas.
On the operational front, Emergency Preparedness and Response Plans (EPRP) are in place across all office locations of EIL to secure safety of its employees and assets. Regular mock drills are being conducted to test and improve the preparedness towards emergencies. Awareness about HSE is maintained through HSE Newsletter as well as classroom sessions.
On the engineering front, HSE aspects that are to be addressed in the design engineering phases are built into the procedures of various engineering departments. Exhaustive HSE checklists are in place to ensure that these aspects are complied during design and engineering phases. Being a renowned engineering consultant in the hydrocarbon sector, your Company uses proven risk assessment methodologies like HAZOP, RRA, QRA and SIL to ensure the process safety of the plants being designed.
On the construction front, the specification for HSE Management at construction sites, which specifies the HSE requirements to be complied by construction agencies, has been revised during this year in line with the current trends and to improve the HSE performance. Quantitative scoring system for measuring contractorsâ HSE compliance, upfront analysis of HSE aspects of the construction sites through constructability study are a couple of other examples of improvements implemented during this year. On achieving 1 Million LTA free Man hours, your Company is issuing Recognition Certificate to Contractors.
Quality Management System
Quality is inbuilt into the processes, workplace, deliverables and services of your Company. During the year, Quality Management System of your Company was reassessed, vide external Surveillance Audit for continual conformance to ISO 9001:2015 by third party certification agency. The Quality Management System of your Company continues to conform to the international standard ISO 9001.
Important ingredients of our quality initiatives are effective &Â comprehensive Internal Quality Audit process, planned customer perception surveys, analysis of feedbacks from stakeholders and regular reviews &Â directions from the Management Review Committee (MRC) and Executive Council (EC). The MRC is chaired by the C&MD with all functional Directors being members. The Executive Council is chaired by senior Executive Director, and senior officials from all areas of operation &Â functions are members of the committee. Regular monitoring is done to analyze the data &Â feedback for recommending improvements in processes, deliverables and QMS to reduce costs, shorten cycle time, address cross functional issues, improve visibility and credibility. QMS implementation and its effectiveness have been further increased by using in-house developed software.
The Quality Management System of your Companyâs Abu Dhabi office was also separately audited and reassessed during surveillance audit and declared conforming to ISO 9001: 2015 standard.
In addition, the Company participated as a prominent and active member in various committees for formulating quality system standards under the aegis of Bureau of Indian Standards. Quality Management System of your Company provides the competitive edge in securing and executing projects with focus on full customer satisfaction.
Risk Management
The objective of Risk Management in the Company is to act as an enabler in maintaining business continuity, its competitiveness and ensuring execution of projects within budgeted cost, time and quality, resulting in improved turnover &Â profitability apart from ensuring business resilience.
Your Company has in place a robust Risk Management framework which facilitates identification, assessment and mitigation of Risks. Your Companyâs Risk Management framework is based on ISO 31000:2009 (Risk Management Principles and Guidelines) and meets regulatory requirements. The Risk Management framework of your Company is overseen by the Risk Management Committee of the Board. During the year, your Companyâs Risk Management process has been further fine tuned to meet the changes in the regulatory requirements and has also been integrated with the Quality Management System of the Company, as required by ISO 9001:2015. The integration of the Risk Management system with the Quality Management system has provided an added advantage by further ingraining Risk Management into the day to day working.
Your Company has identified 25 Key risks across various business processes namely Procurement, Construction, Project Management, Marketing, Human Resources, Legal, Accounts &Â Recovery. Mitigation plans are in place for these risks and are being deployed across the organization. An independent group (Corporate Risk Assurance) audits the implementation of these mitigation plans regularly and the results are presented to the Risk Management Committee of the Board. Your company uses its in-house software package âEnterprise Risk Management System (ERMS)â to conduct these audits as it enables seamless audits across multiple locations, departments of your Company.
Being a Project Management organization, Project Risk Management framework has been put in place so that project specific risks are identified, assessed and mitigated. Regular Risk Management meetings are conducted and reports are issued to the stakeholders. Numerical Risk scoring mechanism is in place to identify the important risks (Critical, Major). To add teeth to the Project Risk Management activities, your Company has certified Project Risk Management Professionals in place. Apart from enabling in-house project management, the Project Risk Management process is also seen as value addition to the clients. During the year, your Company has developed a Project Risk Management database which acts as a reference database of all Risks that have been encountered in past projects. This database is facilitating the new projects to quickly identify possible Risks.
The status of Enterprise Risk Management (ERM) &Â Project Risk Management (PRM) Systems is presented to the Risk Management Committee of the Board. The reporting structure meets regulatory requirements.
To spread awareness amongst the employees, a digital newsletter âRisk Screenâ is being issued to all employees. The newsletter covers case studies, survey reports and best practices on Risk Management apart from apprising the employees on the Risk Management updates within the company.
Being a strong believer of continuous improvement, EIL is continuously strengthening its risk management capabilities in order to protect the interests and enhance shareholder value.
Vigilance
CTE type examination of EILâs jobs on LSTK/ OBE basis, random inspection of in-house contracts/ purchases, scrutiny of Immovable Property Returns, investigation of complaints etc. were carried out during the year by the Vigilance Division, with the focused objective of ensuring conformity to the Company procedures and Government guidelines.
For systemizing the work, various rules, regulations and procedures were reviewed during the year. The observations reported by CTE/ CVC were examined and necessary actions were taken. System improvements were suggested to the Management &Â necessary measures were undertaken for improvement by way of issuance of around 30 system improvement advisories.
As part of observing Vigilance Awareness Week 2017, a series of programs were held in line with this yearâs theme âMy Vision -Corruption free India.â During the period, three seminars were organized on the topics âFrauds in e-procurement and solutionsâ, âKey features of arbitration in India &Â Vigilance issuesâ and the third was organized with the active support of SCM Department on the subject âEnhancing SC/ ST entrepreneurs participation in Public procurementâ with an intention to create awareness about Public Procurement, its imperatives, precautions to be taken, opportunities for SC/ ST Entrepreneurs in EIL and the benefits provided under various schemes. Besides all the above, awareness programs/ competitions were organized involving local community, at Colleges/ Schools in the areas around various sites.
During this period, Vigilance released its annual journal named âABHIJATASYAâ. A âVigilance Logoâ and âVigilance Statementâ for the Company were also released during this period. The âVisitor Management Systemâ was made online and linked with administration of âIntegrity Pledgeâ by the visitors.
As per directions issued by the Central Vigilance Commission and the Department of Public Enterprises, details of vigilance activities were also presented to the Board for the period ending June 2017 and December 2017.
Vigilance continued to monitor the progress of the following program(s)/ policy (ies):
- Â Â Â Leveraging Technology
Reverse auctioning, e-tendering, e-payment, e-receipt, etc are already implemented in the Company and being monitored regularly against the set targets. Clearance of vendorsâ bills on âFirst in, First Outâ (FIFO) under Bill Tracking system (BTS) is ensured. BTS has provision for details about pendency of vendorsâ bills.
- Â Â Â Complaint Handling Policy (CHP)
As per CVC Guidelines, EIL has formulated âComplaint Handling Policy (CHS)â to resolve complaints/ grievances from public, contractors, vendors, suppliers etc. A web portal for online complaint handling is available on the Companyâs website which is regularly monitored by Vigilance with respect to the status of complaints.
- Â Â Â Job Rotation
Job rotation of sensitive posts is being done &Â reporting of the same is being done on monthly basis.
- Â Â Â Integrity Pact
EIL is committed to higher ethical standards in contracts and procurement as well as transparency in all of its business dealings. In EIL, Integrity Pact Program was adopted in November, 2011 for all Contracts &Â Purchases on EILâs account for enquiries having threshold value over Rs.5 Crore. The threshold value has now been lowered from Rs.5 Crore to Rs.1 Crore.
- Â Â Â Online Vigilance Clearance (OVC) &Â Scrutiny of IPRs
On line Vigilance Clearance and Immovable Property Returns of employees is being carried out through Vigilance website -âAvalokanâ on OVC portal.
Finance
The Company continued its strong cash generation driven by business performance. The efficient financial and cost management system continued to facilitate cash generation as well as creation of wealth. EIL optimized the returns on cash reserves by deploying cash surplus in safe and liquid instruments as per the approved investment policy of the Company which is in-line with DPE guidelines.
Internal Audit
The Company has an Internal Audit Department having competent professionals. During the year, several internal audit assignments with focus on checks and controls on system and procedures, monitoring compliances and continuous upgrade of controls have been carried out and the reports are regularly submitted to the Management and the major findings are presented to the Audit Committee of the Board.
Corporate Management Information System
To help improve Resource Engagements, Automation of Employee Centric Systems and Real-Time Management Information on both Projects, Manpower and Future Workload aspects, Company has created a Corporate Management Information System Department having multi-disciplinary professionals. During the year, several automated software modules have been launched by the Department resulting in improved resource engagement and optimization along with various automated reports for the Company Management.
Human Resource &Â Industrial Relations
People are at the heart of Companyâs business as the quality of services that the employees deliver directly impacts the results of the organization. HR thus endeavours towards developing a motivated workforce which is committed and aligned with the organizationâs strategic goal and objectives. Employee-centric policies and development initiatives drive the human resource to deliver their best. The policies are regularly re-visited and updated to keep them relevant.
HR has enhanced its strategic role with the business and got directly associated with different project verticals providing services in delivery of projects.
As on March 31, 2018, EIL had 2827 employees, including 2339 professionally qualified employees. Approximately 2.47% of our employees are located outside India, functioning in international work environments.
- Â Â Â Talent Acquisition
Our talent acquisition strategy aims at identifying and developing a well equipped talent pool. Diverse recruitment models are employed to meet dynamic business needs with intake of fresh talent, domain specialists, short term hiring through outsourcing and onboard consultants/ advisors. Planned job rotation has been implemented for optimum utilization of available human resources.
- Â Â Â Performance Management System
In the area of Talent Assessment and Appraisal, EIL has in place a robust and transparent Performance Management System that gives weightage to both performance and potential. The Performance Management System is an online process. The outcome of Performance Management System is used for career progression, performance related pay, training &Â development and succession planning.
- Â Â Â Employee Welfare
During the year, efforts were made for aligning welfare measures towards enhancement of the quality of work life for employees. Various employee welfare initiatives were taken ranging from organising talk-cum-interactive sessions on Health &Â Lifestyle Enrichment, extension in medical benefits, coping with stress etc. besides sports and other family get-togethers for enhancing the quality of life.
- Â Â Â Thrust on Sports
Providing a supportive role in health &Â fitness, EIL promotes a culture of sports by organizing weekend sessions and inter-departmental tournaments for participation in PSPB Tournaments. EIL organises indoor sports like Table Tennis, Carrom and Chess after office hours and weekend sessions of Badminton and Tennis. Employees are also encouraged to participate in Marathons, various trekking expeditions, sports tournaments at regional and national levels. EIL employees participated in seven PSPB Tournaments during the year.
- Â Â Â Annual Awards
Recognizing the contribution of team(s) and individuals, employees were felicitated in following categories of Annual Awards
- Â Â Â Best Employee of the Year in Staff Category
- Â Â Â Young Executive of the Year
- Â Â Â Innovation Awards-Individual Innovation &Â Team Innovation
- Â Â Â Technical Paper Writing
Annual Awards for year 2016-17 were presented on the occasion of 71st Independence Day on August 15, 2017. A total of 33 nos. employees were awarded in different categories.
- Â Â Â Training &Â Development
In alignment with organizational objectives and business strategy, the Training Department extended support towards individual and organizational development.
Structured training programs were organized on specialized subjects for clients, both in India and abroad, as open and customized training modules which generated revenue for the Company and also showcased EILâs outstanding technical knowhow. Programme on âMaterials Corrosion Engineeringâ and âRefractory Design Engineering &Â Applicationâ were conducted for BAPCO, Bahrain and âTraining for Instrumentation Engineersâ at HPCL, Visakh Site.
Customized training program on Offshore Engineering for engineers of ONGC consisting forty modules was successfully completed in July, 2017. The program was highly appreciated by the participants and is a source of revenue stream for the Company.
As part of Government of Indiaâs âSkill India Missionâ on providing thrust to âSkill Developmentâ, 226 nos., apprentices were engaged during FY 2017-18 and apprenticeship training in various disciplines was provided at Head Office, Branch/ Regional Offices and Construction Sites. During the year, 55 nos. of apprentices successfully completed their one year Apprenticeship Training and were issued Training Completion Certificate.
Leadership Development Program (Aarohan) with focus on delivering core leadership skills in line with EIL âCompetency Modelâ, âGroup Development Outcomeâ, âIndividual Learning &Â Development Planâ was imparted through a mix of case studies, simulation-based exercises, interactive games, role plays, videos and concept based movies to a group of 28 participants in GM/ DGM Level.
As part of joint initiative with Oil PSUs under the MoP&NG, a two-day Seminar on âCoaching for Organization Culture and Leadership Developmentâ for executives of Oil Industry by Mr. Marshall Goldsmith, world renowned business educator &Â leadership coach was jointly organized during February 18-19, 2018 at ONGC, Mumbai in which 24 senior officers of the Company participated. The participants had an opportunity to listen to Mr. Marshall, interact with him, and address their concerns about various challenges they face as leaders .
As part of âSwachhta Hi Sewaâ (SHS) Campaign, âPublic Sector Day Celebrationâ and âNational Productivity Weekâ, various Workshops and in-house Essay Writing Competitions, Slogan Writing Competitions and Painting Competitions were organized.
In an endeavour for professional and domain enhancement of personnel, 242 participants were also nominated to 58 various external training programs organized by reputed organizations and institutions in India and abroad.
- Â Â Â Mentorship Development
With an objective to foster professional relationships and provide a forum for offering constructive advice to support the career development of the mentee, EIL supports a Mentorship Development Programme allocating trained mentors in the ratio of 1:3 (Mentor: Mentee) for all new entrants to the organization. Structured interactions are encouraged for building positive relationships between the mentor &Â mentees for long time benefits, both to the mentee and the organisation.
- Â Â Â Leveraging IT in HR
IT assisted HR processes are regularly updated to comply with existing rules and policies with emphasis on ease of use and user friendly GUIs (Graphic User Interface). More than 700 news items/ reports were uploaded on web based EIL Connect which recorded more than 17 Lakh hits during the financial year, thus continuing its efficacy in maintaining an interactive environment with employees located in India and abroad.
- Â Â Â Implementation of Government Directives on Scheduled Caste/ Scheduled Tribes
With a view to accelerate the pace of socio-economic development of the nation, EIL has been endeavouring towards safeguarding the interests of SC/ ST employees.
The Company has appointed a Liaison Officer to work as a facilitator in ensuring that due attention is paid to the issues of SC/ ST employees. Management also encourages communication with the office bearers of the SC/ ST Employeeâs Welfare Association by holding period meetings with the Association.
Scholarships were awarded by EIL to 44 nos. SC and ST (SC-32 and ST-12) undergraduate engineering students.
The percentage of employees belonging to Scheduled Castes and Scheduled Tribes was 18.8% and 4.6% respectively, out of the total employee strength of the Company (as on March 31, 2018). Regular meetings were held with representatives of SC/ ST Welfare Association and Liaison Officers for redressal of their grievances/ concerns.
- Â Â Â Initiatives for the benefit of Persons with Disabilities
EIL is implementing the provisions of the Persons with Disabilities Act, 1995 by way of providing reservation for Persons with Disabilities. Special Recruitment Drive for Persons with Disabilities (PwDs) was carried out in FY 2017-18. As on March 31, 2018, there were 42 nos. (i.e., 1.48%) PwD employees on the rolls of the Company.
- Â Â Â Women Development
Women constitute approximately 12.2% of EILâs human resource, wherein 86.67 % are in the officer cadre. EIL has in place, a Women Forum comprising of senior officials as Patron, Chairperson and Co-Chairperson, to cater to the development needs of women employees.
Adequate opportunities are made available to women employees for participation in National as well as International Conferences and Symposiums so that they benefit from the knowledge of Industry and Domain Best Practices.
Corporate Social Responsibility
EILâs CSR policy aims at creating a sustainable environment through its activities for community and environment.
As per Companies Act 2013, a budgetary allocation of 2% of the net profit made during three immediately preceding financial years has been made in the Financial Year 2017-18 for CSR activities.
Education: Major initiatives undertaken by EIL in the domain of education include support towards providing computer literacy to children from backward segment of society in Delhi/ NCR and holistic educational programme for development of underprivileged children in Kolkata, West Bengal. In order to facilitate quality education for children of remote areas, EIL supported the setting up of smart classes in Kamdhenu Public School in Phoolpur, Uttar Pradesh and is supporting the construction of Government School Building in Kabennur, Karnataka. With an objective of creating inclusive education opportunities for children with Intellectual Development Disorder, EIL is conducting 10 nos. workshops for training of teachers so as to address the teaching needs of such students.
Health Care: In order to extend advanced health care services to poor and needy people residing in remote villages of Odisha, EIL provided Mobile Medical Care Unit equipped with Dental Unit, Eye Unit, Laboratory and OPD Unit.
Drinking Water/ Sanitation: EIL supported the restoration and development of Anjani Kund site at Palwal. The Company is also supporting the construction and installation of three water purification plants (ROs) in villages of Sheohar district, Bihar.
Rural Electrification: EIL supported installation and commissioning of 100 nos. solar photovoltaic based LED street lighting systems in various villages of Poornia District, Bihar.
Environment Protection/ Sustainability: To reduce the burden of plastic waste in the holy city of Mathura, EIL is providing support towards setting up a 5 TPD plant for conversion of waste to fuel. Plastic waste shall be collected from segregated Municipal Solid Waste and processed to convert it into value added saleable products viz., fuel. The CSR initiative will contribute towards Swachh Bharat Abhiyan mission of Govt. of India.
Women Empowerment: EIL conducted livelihood training in cottage industry and basic IT (Information Technology) skills for 5,000 nos. women belonging to backward sections of the society at various locations of Delhi.
Functional literacy programme in Mushroom Cultivation and BeeKeeping is being conducted for 120 nos. tribal women at Bolangir District in Odisha.
Upliftment of underprivileged: EIL supported distribution of adult diapers among bedridden and elderly patients across 30 nos. slum areas of Delhi. The Company also conducted eight camps for distribution of assistive aids and appliances to poor &Â needy Persons with Disabilities, one each at Udaipur, Kota, Delhi, Haldia, Kochi, Udupi, Ratnagiri and Dharamshala.
For well being of old underprivileged people, EIL supported the distribution of âMulti-Facility Health Packageâ in 12 nos. Old Age Homes at Odisha, Tamil Nadu, Gujarat and Maharashtra.
Community Development: Construction of RCC retaining wall/ road side drains/ Compound wall at Yanam.
Vocational Training/Skill Centres: To promote the Skill India mission, EIL has joined hands with Oil PSUs to set up Skill Development Institutes (SDIs) at Ahmedabad, Bhubaneswar, Guwahati, Raebareli, Vishakhapatnam and Kochi which would provide vocational training to youth.
For welfare of Persons with Disabilities (PwDs), EIL is also conducting Skill Development Training for 1200 nos. PwDs in various trades across its area of operation.
Make In India
âMake In Indiaâ is a flagship initiative launched by the Honâble Prime Minister with an objective to revive and revitalize the manufacturing sector in the country. As part of the âMake In Indiaâ campaign, your Company has been pursuing several initiatives:
- Â Â Â Contribution to Governmentâs Policy formulations to encourage indigenization
- Â Â Â Vendor interaction to upgrade indigenous manufacturing technologies
- Â Â Â Indigenization of equipment manufacturing to increase domestic content
- Â Â Â Vendor enlistment/ enhancement through continuous interaction, assessment and evaluation
- Â Â Â Relaxation of PTR criteria for 51% owned subsidiaries
EIL is piloting the midstream sectors for Make In India initiative under MoP&NG and is a member of the Steering Committee set up for the purpose. To this effect, regular supplier meets are being organized for interaction with the specific domain based industries and empanelment of suppliers through an online web based process.
EIL has been actively engaged with MoP&NG and other Oil &Â Gas sector organizations for this initiative through participation in several stakeholder meets and contributing to various draft policy formulations such as Purchase Preference for Local Content Policy which has now been mandated under the ambit of Make In India. Official Language
With an objective to promote the usage of Official Language in communication, various initiatives like organizing workshops and conferences, participation in TOLIC activities, competition for the Undertakings under the aegis of TOLIC, Gurugram, facilitating Unicode tools in all computers etc. were undertaken. During Hindi Fortnight celebrations from September 1-14, 2017, various competitions were organized to encourage the progressive use of Hindi. On this occasion, HODs/ Head of office and respective Hindi Coordinators who undertook maximum work in Hindi during the year were felicitated. The Company was bestowed with the Consolation Prize of Petroleum Rajbhasha Shield by the Ministry of Petroleum &Â Natural Gas for the excellent work done for propagation of Hindi during FY 2016-17, Best Rajbhasha award for progressive Official Language Implementation for year 2017, Award for conducting Hindi competition for member organizations of TOLIC Gurugram by Ministry of Home Affairs, Department of Official Language under the aegis of Town Official Language Implementation Committee, Gurugram.
Awards and Accolades
EIL was the proud recipient of the following awards and accolades during the year:
- Â Â Â Best Indigenous Innovator Award at 21st Refinery Technology Meet being organized by Centre for High Technology (CHT), MoP&NG at Visakhapatnam during April 20-22, 2017.
- Â Â Â FIPI âProject Management -Company of the Yearâ Award for the year 2016 jointly with BPCL.
- Â Â Â 5th Governance Now PSU Award for âConsistent Growthâ in Navratna Category.
- Â Â Â 10th CIDC Vishwakarma Award for Best Construction Projects to DHT Project at BPCL Mumbai Refinery.
- Â Â Â 10th CIDC Vishwakarma Award for Construction Health, Safety and Environment to Daman Development Project at Hazira.
- Â Â Â Institute of Public Enterprisesâ Women of Excellence Awards-2017 to four women executives of EIL.
Joint Venture
Ramagundam Fertilizers and Chemicals Limited (RFCL)
RFCL has been incorporated as a joint venture company of Engineers India Limited (EIL), National Fertilizer Limited (NFL) and Fertilizer Corporation of India (FCIL), for setting up a new Urea and Ammonia plant at Ramagundam in Karimnagar district of Telengana. The JV will be responsible for setting up a fertilizer complex consisting of ammonia &Â urea plant of 2200 TPD and 3850 TPD capacity respectively. Engineering activities for the project are almost complete. Ordering of all equipment has been completed and equipment are being received progressively at site. All work contracts have been awarded. Site activities are in full swing with civil works nearing completion and mechanical works in progress.
Subsidiary Company
Certification Engineers International Limited (CEIL)
CEIL, a wholly owned subsidiary of EIL, continued to provide Certification as well as Third Party Inspection (TPI) services to various clients. During the year, CEIL secured a number of assignments from VMC, SMC, RMC, RINL, GSPL, GITL , KRCL, GAIL, OPaL, TEDA, MMRDA and various State Governments , notable among these being:
- Â Â Â ONGC : Extension of contracts for Daman Development, Sagar Samrat Conversion and Sagar Pragati conversion Project.
- Â Â Â Konkan Railway Corporation Ltd: Quality assurance services for 16 Bridges on Katra-Dharam
- Â Â Â Special Production Group (SPG) : TPI services for Residential and Training Complex.
- Â Â Â Cantonment Boards : Third party Inspection services for various cantonment Boards across India.
- Â Â Â Deepak Phenolic Limited : Third Party Quality Audit for Phenolic and Cumene Plant.
- Â Â Â VMC, SMC, RMC : TPI for various infrastructure Projects undertaken by Municipal Corporations.
- Â Â Â GAIL(I) Ltd: Inspection of Critical activities of Pipe and plates at overseas vendorâs place .
- Â Â Â GSPL/ GITL : TPI for various Pipeline Projects in Gujarat and Andhra Pradesh.
- Â Â Â TEDA : Third Party Inspection Services for SPV Home lighting system.
- Â Â Â RINL : Pre-despatch Inspection of materials &Â Capacity assessment of Industrial Units.
- Â Â Â MMRDA : TPI services for Construction of ROB
- Â Â Â ONGC Petro additions Limited: Third Party construction supervision of Unit and offsites
Apart from these, CEIL secured many Third Party Inspection assignments from clients like, BPCL; Vijay Tanks and Vessels; Paramount Ltd., Patels Airtemp (I) Ltd; DRDO, Jindal Saw Ltd; Neuman &Â Essar and Heurty Petrochem (I) Pvt Ltd.; ERDMP &Â statutory audit assignments from GAIL, IOCL, Cairn India Ltd.
The Board of Directors of the Company has recommended for the financial year 2017-18, a final dividend of Rs.350/- per share (of face value of Rs.100/- per share) in addition to Rs.350/- per share interim dividend already paid during the year. With this, the total dividend for the financial year 2017-18 works out to Rs.700/- per share. Payment of final dividend is, however, subject to approval of shareholders in the ensuing Annual General Meeting of the Company. The dividend, if approved and declared in the forthcoming Annual General Meeting, would result into total dividend outflow of Rs.700 Lakhs and dividend distribution tax of Rs.143.19 Lakhs aggregating to total outflow of Rs.843.19 Lakhs.
Corporate Governance
The Company is committed to good Corporate Governance as per the requirements of SEBI Regulations and DPE Guidelines in this regard. The Board of Directors support the broad principles of Corporate Governance. In addition to the basic issues, EIL Board lays strong emphasis on transparency, accountability and integrity. As required under SEBI (Listing Obligations and Disclosure Requirements) Regulations, 2015 and DPE Guidelines on Corporate Governance, the Report on Corporate Governance, together with the Auditorsâ Certificate on compliance of conditions of Corporate Governance, along with the Managementâs Reply on the comments of Auditors is annexed to this report.
Number of Meetings of the Board
The Board met ten times during the financial year 2017-18, the details of which are given in the Corporate Governance Report annexed to this Report which forms part of the Annual Report. The intervening gap between any two meetings was within the period prescribed under Companies Act, 2013, SEBI (Listing Obligations and Disclosure Requirements) Regulations, 2015 and DPE Guidelines on Corporate Governance. For further details regarding number of meetings of the Board and its committees, please refer Corporate Governance Report, annexed to this Report.
Composition of Audit Committee
The recommendations made by the Audit Committee during the year were accepted by the Board. The other details of Audit Committee like composition, terms of reference, meetings held are provided in the Corporate Governance Report annexed to this Report.
Declaration by Independent Directors
The Company has received necessary declaration from each independent Director under Section 149(7) of the Companies Act, 2013, that he meets the criteria of independence laid down in Section 149(6) of the Companies Act, 2013, SEBI (Listing Obligations and Disclosure Requirements) Regulations, 2015 and DPE Guidelines on Corporate Governance.
Training of Independent Directors
The Company has a well defined Training Policy for training to Board Members which inter-alia include the various familiarisation programmes in respect of their roles, rights, responsibilities in the company, nature of the industry in the company operates, business model of the company etc. Further, the same is also taken care during the various strategy meets of the Company and different presentations in the Board/ Committee meetings on the statutory Laws. The details of such familiarisation programmes / Training Policy have also been posted on the website of the Company at the http://engineersindia.com/corporate-governance/m-160 web-link.
Directors and Key Managerial Personnel (KMP)
Directors
 -    Inductions
Shri Chaman Kumar was appointed as Additional Director (Nonofficial Independent) w.e.f. 8th September, 2017 in terms of Ministry of Petroleum &Â Natural Gas, Government of India, letter no. C-31034/2/2017-CA/FTS:49128 dated 8th September, 2017. Shri Rajesh Kumar Gogna was appointed as Additional Director (Non-official Independent) w.e.f. 20th September, 2017 (date of allotment of DIN) in terms of Ministry of Petroleum &Â Natural Gas, Government of India, letter no. C-31034/2/2017-CA/FTS:49128 dated 8th September, 2017. Shri Jagdish Chander Nakra, Director (Projects) was appointed as Additional Director and Chairman &Â Managing Director w.e.f. 12th February, 2018 (A.N.) in terms of Ministry of Petroleum &Â Natural Gas, Government of India, letter no. C-31/1/2017-CA(14564) dated 12th February, 2018. Shri Lalit Kumar Vijh, Executive Director, was appointed as Director (Technical) w.e.f 2nd May, 2018 (A.N.) in terms of Ministry of Petroleum &Â Natural Gas, Government of India, letter no. CA-31018/1/2017-PNG (98) dated 2nd May, 2018. Shri Ashish Chatterjee was appointed as Director (Government Nominee) w.e.f. 26.07.2018 in terms of Ministry of Petroleum &Â Natural Gas, Government of India, letter no. C-31033/1/2016-CA/FTS:42979 dated 26th July, 2018.
- Â Â Â Re-appointments
In accordance with the provisions of the Articles of Association of the Company, Shri Vipin Chander Bhandari, Director (HR) and Shri Rakesh Kumar Sabharwal, Director (Commercial) would retire by rotation, at the ensuing Annual General Meeting, and being eligible, offers themselves for reappointment. In accordance with the provisions of the Companies Act, 2013, Shri Chaman Kumar, Shri Rajesh Kumar Gogna, Non-official Independent Directors, Shri Lalit Kumar Vijh, Director (Technical) who were appointed as Additional Directors and Shri Jagdish Chander Nakra who was appointed as Additional Director and Chairman &Â Managing Director after the date of last Directorsâ report, shall vacate their offices at the ensuing Annual General Meeting. Necessary notices have been received from them under section 160 of the Companies Act, 2013, proposing their candidature for appointment. The same has also been given on the website of the Company at http://engineersindia.com/ corporategovernance/m-160. The Board recommends their appointment. Brief resume of the Directors seeking appointment/ reappointment together with the nature of their expertise in specific functional areas, disclosure of relationships between Directors inter-se, names of companies in which they hold Directorships and the membership/ chairmanship of Committees of the Board along with their shareholding in the Company etc. as stipulated under SEBI (Listing Obligations and Disclosure Requirements) Regulations, 2015, DPE Guidelines on Corporate Governance and other statutory provisions are given in the Annexure to Notice of 53rd Annual General Meeting.
- Â Â Â Retirements
After the date of last Directorsâ Report i.e. 3rd August, 2017, Shri Sanjay Gupta, Chairman &Â Managing Director ceased to be the Chairman &Â Managing Director of the Company w.e.f. 1.11.2017 due to his retirement on attaining the age of superannuation on 31.10.2017. Ms. Sushma Taishete, Director (Government Nominee) ceased to be Director of the Company w.e.f. 24th November, 2017. Shri Ajay Narayan Deshpande, Director (Technical) with additional charge of Chairman &Â Managing Director and Director (Finance) ceased to be Director of the Company w.e.f. 1.02.2018 due to his retirement on attaining the age of superannuation on 31.01.2018. Shri Jagdish Chander Nakra, ceased to be Director (Projects) consequent to his appointment as Chairman &Â Managing Director w.e.f. 12.02.2018 (A.N.). The Board placed on record its sincere appreciation for the valuable services rendered and contributions made by Shri Sanjay Gupta, Chairman &Â Managing Director, Ms. Sushma Taishete, Director (Government Nominee) and Shri Ajay Narayan Deshpande, Director (Technical) with additional charge of Chairman &Â Managing Director and Director (Finance) of the Company.
- Â Â Â Additional Charge
Shri Ajay Narayan Deshpande, Director (Technical) was entrusted with the additional charge of the Post of Chairman &Â Managing Director for a period of 3 months w.e.f. 1.11.2017 to 31.01.2018 (i.e. till the date of his superannuation) or until further orders whichever is the earliest vide Ministry of Petroleum &Â Natural Gas, Government of India, letter no. C-31018/9/2017-CA-PNG:16545 dated 31.10.2017. Shri Ajay Narayan Deshpande, Director (Technical) was also entrusted with the additional charge of the Post of Director (Finance) for a period of 3 months w.e.f. 1.11.2017 to 31.01.2018 i.e. till the date of his superannuation or till the appointment of a regular incumbent to the post or until further orders, whichever is the earliest vide Ministry of Petroleum &Â Natural Gas, Government of India, letter no. C-31018/3/2017 (4273) dated 21.12.2017. Shri Jagdish Chander Nakra, Chairman &Â Managing Director was entrusted with the additional charge of the Post of Director (Projects) for a period of 3 months from 13.02.2018 Â Â Â to 12.05.2018 or till the appointment of a regular incumbent to the post or until further orders, whichever is the earliest vide Ministry of Petroleum &Â Natural Gas, Government of India, letter no. CA-31018/2/2018-PNG (23190) dated 9.03.2018. Additional charge of the post of Director (Technical) was entrusted to Shri Jagdish Chander Nakra as Director (Projects) for a period from 1.02.2018 to 12.02.2018 vide Ministry of Petroleum &Â Natural Gas, Government of India, letter no. CA-31018/1/2018-CA-PNG dated 16.03.2018. Additional charge of the post of Director (Technical) was entrusted to Shri Jagdish Chander Nakra as Chairman &Â Managing Director for a period from 13.02.2018 to 30.04.2018 Â Â Â or till the appointment of a regular incumbent to the post or until further orders, whichever is the earliest vide Ministry of Petroleum &Â Natural Gas, Government of India, letter no. CA-31018/1/2018-CA-PNG dated 16.03.2018. Additional charge of the post of Director (Finance) was entrusted to Shri Jagdish Chander Nakra as Director (Projects) for a period from 1.02.2018 to 12.02.2018 Â Â Â vide Ministry of Petroleum &Â Natural Gas, Government of India, letter no. CA-31/1/2017-PNG (14564) dated 28.03.2018. Additional charge of the post of Director (Finance) was entrusted to Shri Jagdish Chander Nakra as Chairman &Â Managing Director for a period from 13.02.2018 to 30.04.2018 or till the appointment of a regular incumbent to the post or until further orders, whichever is the earliest vide Ministry of Petroleum &Â Natural Gas, Government of India, letter no. CA-31/1/2017-PNG (14564) dated 28.03.2018. Â Â Â Shri Jagdish Chander Nakra, Director (Projects), was entrusted with the Additional charge of the post of Chairman &Â Managing Director w.e.f. 1.02.2018 till 12.02.2018 vide Ministry of Petroleum &Â Natural Gas, Government of India letter no. C-31018/9/2017-CA-PNG:16545 dated 5.04.2018. Shri Jagdish Chander Nakra, Chairman &Â Managing Director was entrusted with the additional charge of the Post of Director (Projects) for a period of 6 months from 13.05.2018 or till the appointment of a regular incumbent to the post or until further orders, whichever is the earliest vide Ministry of Petroleum &Â Natural Gas, Government of India, letter no. CA-31018/2/2018-PNG (23190) dated 9.05.2018. Â Â Â Shri Jagdish Chander Nakra, Chairman &Â Managing Director was entrusted with the additional charge of the Post of Director (Finance) for a period of 6 months w.e.f 1.05.2018 or till the appointment of a regular incumbent to the post or until further orders, whichever is the earliest vide Ministry of Petroleum &Â Natural Gas, Government of India, letter no. CA-31/1/2017-PNG (14564) dated 14.06.2018. Shri Jagdish Chander Nakra, Chairman &Â Managing Director was entrusted with the additional charge of the Post of Director (Technical) for a period of one day i.e. 1.05.2018 Â Â Â vide Ministry of Petroleum &Â Natural Gas, Government of India, letter no. CA-31018/1/2018-CA-PNG dated 14.06.2018.
Key Managerial Personnel
- Â Â Â Company Secretary : Shri Rajan Kapur, Company Secretary of the Company has resigned from the post of Company Secretary w.e.f 26.07.2018. The Board in its meeting held on 9.08.2018 has appointed Shri Narendra Kumar, Manager (CS) as Company Secretary of the Company till new whole time Company Secretary is selected and appointed by the Board.
- Â Â Â CFO Â Â Â : During the period under review, the position of CFO was occupied as follows:
- Â Â Â Shri Ram Singh, Director (Finance) was holding the position till 30.04.2017 (date of his superannuation).
- Â Â Â Shri R.K. Garg, ED (F&A), was holding the position from 15.05.2017 to 30.06.2017 (date of his superannuation).
- Â Â Â Shri V.C. Bhandari, Director (HR), was Designated as CFO of the Company w.e.f 1.07.2017.
Secretarial Auditor
M/s Agarwal S. &Â Associates, Practicing Company Secretaries, was appointed to conduct the Secretarial Audit of the Company for the financial year 2017-18, as required under Section 204 of the Companies Act, 2013 and Rules thereunder. The Secretarial Audit Report for the financial year 2017-18 along with the Managementâs Reply on the comments of Secretarial Auditor is annexed to this Report.
Vigil Mechanism/Whistle Blower Policy
The Company has formed the Whistle Blower Policy/Vigil Mechanism and no personnel have been denied access to the Audit Committee. The same has also been given on the website of the Company at http://engineersindia.com/corporate-governance/m-160.
Transfer of Amounts/Securities to Investor Education and Protection Fund
A detailed disclosure regarding the same has been given in the Corporate Governance Report which is annexed to this Report. The same has also been given on the website of the Company at http://engineersindia.com/corporate-governance/m-160.
Listing on Stock Exchanges
The Company is listed on the BSE Ltd. and National Stock Exchange of India Ltd. The Company has paid Listing fees for the Financial Year 2017-18 to the above Stock Exchanges in time.
Nomination and Remuneration Committee
EIL is a Public Sector Undertaking (Government Company) and the appointment of Directors, both Executive and Non-Executive are made by the Government of India and are being paid remuneration as per the terms of their appointment. The Company has a Nomination and Remuneration Committee and detailed disclosure in this regard has been given in the Corporate Governance Report which is annexed to this Report.
Performance Evaluation of the Board
EIL is a Public Sector Undertaking (Government Company) and the appointment of Directors, both Executive and Non-Executive are made by the Government of India. Therefore, the Company has not laid down any criteria for performance evaluation of the Independent Directors and the Board.
Particulars of Contracts or Arrangements made with Related Parties (RPTs)
In line with the provisions of the Companies Act, 2013 and the Listing Regulations, the Company has formulated a Policy on materiality of Related Party Transactions and also on dealing with Related Party Transactions. The same has been posted on the website of the Company at http://engineersindia.com/corporate-governance/m-160. The Company gives the disclosure regarding material transactions with related parties on quarterly basis along with the compliance report on Corporate Governance. As per requirements of Section 134 (3) of Companies Act, 2013 read with rule 8 of Companies (Accounts) Rule, 2014, particulars of contracts or arrangements with related parties as referred in section 188 (1) of the Companies Act, 2013 is annexed to this report. During the year, there were no material RPTs. Further, suitable disclosure as required by the Accounting Standards (AS18) has been given in the Notes to the Financial Statements.
Details of Loans/Investments/Guarantees
In compliance with the provisions of the Companies Act, 2013, the details of investments made and loans/guarantees provided as on 31.03.2018 are given in the respective Notes to the financial statements.
Extract of Annual Return
In accordance with Section 134(3)(a) of the Companies Act, 2013, an extract of the annual return in the prescribed format is annexed to this report. The same has also been given on the website of the Company at http://engineersindia.com/corporate-governance/m-160.
Cost Auditors
EIL does not fall under the cost audit rules and therefore, there is no requirement of cost audit for the Company in terms of amended Companies (Cost Records and Audit) Rules.
Conservation of Energy, Research and Development, Technology Absorption, Foreign Exchange Earnings and Outgo
In accordance with the provision of the Companies Act, 2013 and rules framed thereunder, particulars relating to Energy Conservation Technology Absorption are given under Research &Â Development and Sustainable Development Sections of the Directorsâ Report.
Information regarding imports, foreign exchange earnings and expenditures etc. (excluding exchange difference on conversion of foreign currency) is as following: Â Â Â (Figures in â Lakhs)
Significant and Material Orders
There are no significant and material orders passed by the regulators or courts or tribunals impacting the going concern status and Companyâs operations in future.
Other Disclosures
No disclosure or reporting is required in respect of the following items as either these were not applicable or there were no transactions on these items during the financial year 2017-18:
1. Details relating to deposits covered under Chapter V of the Act.
2. Â Â Â Issue of equity shares with differential rights as to dividend, voting or otherwise.
3. Â Â Â Issue of shares (including sweat equity shares) to employees of the Company under any scheme.
4. Â Â Â Neither the Managing Director nor the Whole-time Directors of the Company receive any remuneration or commission from any of its subsidiaries.
Further, the names of Companies which have become or ceased to be its subsidiaries during the year are NIL whereas the companies which have become or ceased to be joint ventures or associate companies during the year are NIL.
The Company has in place internal complaints committee under the Sexual Harassment of Women at Workplace (Prevention, Prohibition and Redressal) Act, 2013. Further, during the financial year 2017-18, there were no cases filed under the above act.
There are no material changes and commitments affecting the financial position of the Company which have occurred between the end of the financial year and the date of this report.
Code of Conduct
EIL has formulated a Code of Business Conduct and Ethics for Board of Directors and Senior Management Personnel. The confirmation of compliance of the same is obtained from all concerned on annual basis. All Board Members and Senior Management Personnel have given their confirmation of compliance for the year under review. A declaration duly signed by C&MD is given under para 2(e) of the Report on Corporate Governance annexed to this Report. The Code of Business Conduct and Ethics for Board of Directors and Senior Management Personnel are given on the website of the Company at http://engineersindia.com/corporate-governance/m-160.
Right to Information
Under the provisions of Section 4 of the Right to Information Act, 2005, every pubic authority is required to display necessary information to citizens to secure access to information under the control of public authority in order to promote transparency and accountability in its working and functioning.
EIL, being a responsible public sector undertaking, has displayed essential information on its website under the head RTI. The management has notified CPIO and the First Appellate Authority in compliance with requirements of the RTI Act. Between April 01, 2017 and March 31, 2018, a total of 154 (One hundred fifty four) RTI applications were received by the Company. The applications received have been disposed of by providing requisite information as per the guidelines. Apart from RTI applications, the Company also received Appeals against decision of CPIO, which too have been duly attended and appropriately disposed of by the First Appellate Authority.
Directorsâ Responsibility Statement
Your Directors state that :
a. in the preparation of the annual accounts for the year ended March 31, 2018, the applicable accounting standards read with requirements set out under Schedule III to the Companies Act, have been followed and there are no material departures from the same;
b. Â Â Â the Directors have selected such accounting policies and applied them consistently and made judgements and estimates that are reasonable and prudent so as to give a true and fair view of the state of affairs of the Company as at March 31, 2018 and of the profit of the Company for the year ended on that date;
c. Â Â Â the Directors have taken proper and sufficient care for the maintenance of adequate accounting records in accordance with the provisions of the Act for safeguarding the assets of the Company and for preventing and detecting fraud and other irregularities;
d. Â Â Â the Directors have prepared the annual accounts on a âgoing concernâ basis;
e. Â Â Â the Directors have laid down internal financial controls to be followed by the Company and that such internal financial controls are adequate and are operating effectively; and
f. Â Â Â the Directors have devised proper systems to ensure compliance with the provisions of all applicable laws and that such systems are adequate and operating effectively.
Auditors
M/s Arun K Agarwal &Â Associates, Chartered Accountants were appointed as Auditors of the Company for the financial year 2017-18 by the Office of Comptroller &Â Auditor General of India.
Bankers
Bankers of the Company include State Bank of India, Indian Overseas Bank, Vijaya Bank, Corporation Bank, Bank of Baroda, Punjab National Bank, Union Bank of India, HDFC Bank, ICICI Bank, Indian Bank, Bank of India, Oriental Bank of Commerce, Canara Bank, IDBI Bank, Axis Bank and IndusInd Bank.
Particulars of Employees
As per the provisions of Section 197 of the Companies Act, 2013 and rules made thereunder, Government Companies are exempted from inclusion of the statement of particulars of employees. The information has, therefore, not been included as part of the Directorsâ Report. However, the same information is open for inspection at the registered office of the Company on all working days between 10.30 a.m. to 12.30 p.m. prior to the Annual General Meeting.
Acknowledgement
Your Directors are grateful for all the help, guidance and support received from Ministry of Petroleum &Â Natural Gas and from other Ministries of the Government of India. Your Directors are also grateful to the Bankers, Statutory Auditors, Comptroller &Â Auditor General of India and the investors for their continued patronage and confidence in the Company.
Your Directors thank all our esteemed clients for the faith and trust reposed in the Company. With continuous learning, skill upgradation, technology development, we will continue to provide world class professionalism and services to our clients.
Your Directors thank all associates, vendors and contractors within the country and abroad, for their continued support without which EIL could not have achieved the desired results. Your Directors are grateful to all the Foreign Missions in India and Indian Missions abroad in countries where EIL has business operations for their continued help and support.
Your Directors wish to convey their appreciation to all employees for the valuable services and cooperation extended by them and are confident that they will continue to contribute their best towards achieving still better performance in future.
                                                                                       For and on behalf of the Board of Directors
Place: New Delhi                                                                                                               J.C. Nakra
Date : August 10, 2018 Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Chairman &Â Managing Director
Mar 31, 2016
Dear Members,
The Directors have great pleasure in presenting the 51st Annual Report
for the financial year ended March 31, 2016 along with Audited
Statement of Accounts, the Auditors'' Report and Review of the Accounts
by the Comptroller and Auditor General of India.
2015-16 in Retrospect
Your Company sustained its good performance during FY 2015-16. The key
highlights of the financial performance of the Company for the year, as
stated in the audited financial statement, along with the corresponding
performance for the previous year are as under:
Financial Performance
(Figures in Rs. Lakhs)
No. Description 2015-16 2014-15
A (i) INCOME FROM SERVICES RENDERED 149584 171300
A (ii) OTHER INCOME 25694 27311
TOTAL INCOME 175278 198611
B. EXPENDITURE
i) Cost of rendering services 133593 149892
ii) Depreciation 2481 1963
TOTAL 136074 151855
C PROFIT BEFORE TAX (A-B) 39204 46756
D Provision for Current tax 12576 15924
E Provision for Deferred Tax 1252 (90)
F Prior Period Tax Adjustments, Short/ (455) 124
(Excess)
G PROFIT AFTER TAX (C-D-E-F) 25831 30798
H Dividend 13477 16847
I Tax on Dividend 2642 3302
J CSR Activity Reserve (47) (20)
K Retained Profits 9759 10669
L RESERVES & SURPLUS 249655 239943
M NET WORTH 266502 256790
Segment wise Performance
(Figures in Rs. Lakhs)
Consultancy & Engineering Projects Year ended Year ended
31.03.2016 31.03.2015
Segment Revenue
Consultancy & Engineering Projects 99228 94797
Turnkey Projects 50356 76503
Total 149584 171300
Segment Profit From Operations
Consultancy & Engineering Projects 22776 24650
Turnkey Projects 1218 5602
Total (A) 23994 30252
Prior period adjustment 30 818
Interest 10 23
Other un-allocable expenditure 10444 9966
Total (B) 10484 10807
Other Income (C) 25694 27311
Profit Before Tax (A-B C) 39204 46756
Capital Employed (*) 266502 256790
(*) Fixed Assets used in the Company''s Business or Liabilities
Contracted have not been identified to any of the reportable segments
as the fixed assets and support services are used interchangeably
between segments. Accordingly, no disclosure relating to segment wise
assets and liabilities has been made.
Dividend
The Board of Directors of the Company has recommended a final dividend
of Rs.2/- per share (of face value of Rs.5/- per share) for the
financial year 2015-16, in addition to Rs.2/- per share interim
dividend already paid during the year. With this, the total dividend
for the financial year 2015-16 works out to Rs.4/- per share amounting
to Rs.13477.46 Lacs excluding dividend distribution tax. The payment of
final dividend is, however, subject to approval of the shareholders in
the ensuing Annual General Meeting of the Company which shall be paid
to the Members whose names appear in the Register of Members as well as
beneficial ownership position provided by NSDL/ CDSL as on 8th
September, 2016.
Investor Relations
It has been a constant endeavor of your Company to achieve highest
standards of corporate governance and all measures are undertaken to
enhance market confidence and improve shareholder engagement through
periodic, regular, transparent and open communication.
The Management is committed to sharing information with investor
community on the Company''s performance and convey essential updates on
likely expected projects, new business initiatives, future outlook,
industry insights and avenues of growth potential and investment plans
periodically.
Investor Relations provides timely communication of such information
which acts as an effective bridge between the management and investor
community. The Investor Relations Cell handles all investor concerns
and issues efficiently, aligning it with disclosure requirements,
transparency and Corporate Governance Rules & Regulations, thereby
inculcating a "trust relationship" with the stakeholders.
The Management and Investor Relations Cell are actively communicating
with the investors by means of one-on-one meetings, conference calls,
investor conferences, road shows, etc. The print and web media are also
being utilized for timely dissemination of vital information, which is
extremely significant in the financial world.
Management Discussion & Analysis
A separate report on Management Discussion & Analysis is annexed to
this Report.
Consultancy Assignments (Domestic)
Offshore Oil and Gas
During the year, EIL continued to make considerable progress in
Offshore Oil & Gas and LNG sectors in India and overseas.
The following consultancy assignments were successfully completed
during the year:
- FEED for Marine Works, Storage Tanks and Re-gasification Terminal for
LNG Terminal at Chhara of HPCL Shapoorji Energy Pvt. Limited (joint
venture project of HPCL and Shapoorji Energy Pvt. Ltd).
- Remedial measures for ONGC''s 42" SBHT Pipeline at Umharat sea beach.
- Integrated check of platforms under PRP-4 Project.
During the year, EIL secured the following orders against stiff
competition and implementation has taken off in right earnest:
- Construction of fifth oil berth at Jawahar Dweep island of Mumbai
Port Trust.
- Feasibility Report for development of berth in the spending beach to
handle chemical small Parcel size vessels at New Mangalore Port.
- Detailed Feasibility Report & Detailed Project Report to provide
handling equipment at Berth no. 8 for containers and clean cargo at New
Mangalore Port.
Additionally, the following projects are currently under execution:
- Pre-award activities for ONGC''s Water Injection South (WIS) platform.
- PMC for DahejLNG Terminal Ph-III A Expansion Project of Petronet LNG
Limited.
- Consultancy services for post-award activities for ONGC''s BPA- BPB
revamp project.
- Life Extension of Well Platform Project of ONGC.
- Underwater structural repair of HC Platform in Heera Field of ONGC.
- NQ-RC Phase-II Project of ONGC.
Onshore Oil & Gas
During the year, an important assignment of providing PMC services for
Cairn''s Associated Facilities Project at Mangala Processing Terminal
comprising Storage Tanks and Export System, Power Generation &
Distribution system and integrated balance works was completed.
Additionally, FEED for Bhagyam Polymer EOR Project of Cairn India
Limited was prepared during the year.
Pipelines
EIL has a significant track record in design and execution of cross-
country pipelines for transportation of crude oil, refined petroleum
products, natural gas and LPG. The following assignments were
successfully completed during the year:
- 16" HDD Saloni River crossing for GAIL.
- 24" HDD Ganga River crossing for GAIL.
- 8" HDD Narmada river crossing for ONGC.
The following major pipeline projects are in progress:
- 18" x 45 km Re-routing of Mumbai-Manmad Pipeline for BPCL.
- 24"/ 18"/ 8"/ 4" x 243 km Replacement of KG Basin Pipeline for GAIL.
- 36" HDD SatlujRiver crossing and 18" HDD Yamuna River crossing for
GAIL.
- Upgradation of pumping stations for Naharkatiya-Barauni Crude Oil
Pipeline of Oil India Limited (OIL).
- DFR for Palanpur-Vadodara pipeline project for HPCL.
- DFR for augmentation of Barauni-Bongaigaon Section in
Naharkatiya-Baurauni Crude Oil Pipeline-Upgradation Project (Phase-II)
for OIL.
- 12"/ 8" x 450 km Kochi - Salem LPG Pipeline for KSPPL.
- 18"/ 16" x 275 km Natural Gas Pipeline from Vijaipur to Kota and
Spurline to Chittorgarh for GAIL.
- Engineering and PMC Services for Mundra-Bhatinda Pipeline Capacity
Expansion of HPCL-Mittal Pipeline Ltd.
Petroleum Refining
The following Projects were successfully completed during the year:
- 6 MMTPA CDU-4 project of BPCL Mumbai Refinery.
- Captive Power Plant of IOCL''s 15 MMTPA Paradip Refinery which was
dedicated to the Nation by Hon''ble Prime Minister of India Shri
Narendra Modi on February 7, 2016.
- Feasibility Report for BS VI Fuel Quality upgradation for IOCL
Refineries. Reports completed and submitted to client.
During the year, the Company achieved significant progress on the
following major projects:
- The Integrated Refinery Expansion Project of BPCL Kochi Refinery for
enhancing the refining capacity to 15.5 MMTPA has witnessed
considerable progress with engineering and procurement activities
having been completed while the construction activities are in advance
stage of completion. A number of units viz., CDU/VDU, SR LPG and FO/FG
units, RWTP, Cooling Tower-I, GT-III have been mechanically completed
and commissioning activities are in progress.
- EIL is providing EPCM services for conversion of CRU to ISOM and
revamp of NHDS to NHT at BPCL Mumbai Refinery to maximize Isomerate
yield and Octane Number and produce special products like Food Grade
Hexane. Detailed engineering, procurement and construction activities
are in progress.
- EIL has been rendering PMC services for Revamp and Capacity
Enhancement Project of BORL Refinery which aims to increase the
refining capacity from the current 6.0 MMTPA to 7.8 MMTPA. Completion
of BDEP by Licensors for licensed units and procurement activities for
long lead items are nearing completion.
- Procurement and construction activities are in progress for New Coke
Chamber and Allied Modernization Facilities of IOCL Barauni Refinery
for which EIL is providing EPCM Services.
- Engineering, procurement and construction activities are in progress
for Distillate Yield Improvement Project at IOCL Haldia Refinery.
- Detailed engineering and ordering has been completed for INDAdeptG
Project at IOCL, Guwahati Refinery. Construction activities are in
progress.
- Substantial progress has been achieved in construction of new RO
Plant at Barauni Refinery.
The following major projects were secured by the Company in the
Petroleum Refining sector during the year and good progress has been
achieved in these projects:
- EPCM services for 2.6 MMTPA Diesel Hydrotreater (DHT) and Associated
Facilities project at BPCL Mumbai Refinery to produce Diesel conforming
to BS IV standards. All major equipment and other materials have been
ordered. Construction activities are progressing in full swing.
- EPCM services for 0.7 MMTPA DHDT and Supporting Facilities project at
Numaligarh Refinery of NRL. Engineering, Procurement and Construction
activities are in full swing.
- HPCL engaged EIL as PMC for the pre-project activities of their Vizag
Refinery Modernization Project. Additionally, multiple assignments for
preparation of DFRs for HPCL''s new/existing (upgradation) of marketing
terminals across the country have been received.
- EPCM Services for LPG Import facility at Haldia for BPCL.
- HPCL awarded to EIL their new tankages project at Mumbai.
Engineering and tendering is in progress.
Petrochemicals
The following Projects were successfully completed during the year:
- The Assam Gas Cracker Project, a grass-root petrochemical project of
Brahmaputra Cracker and Polymer Limited, was commissioned during the
year. The Project was dedicated to the Nation by Hon''ble Prime Minister
of India Shri Narendra Modi on February 5, 2016. The availability of
petrochemicals from the project will boost the development of plastic
industry in the North-Eastern region of the country.
- GAIL Petrochemical Complex-II Project consisting of Gas Sweetening
and Gas Processing units with associated Captive Power Plant and
Utilities & Offsite at Vijaipur and Gas Cracker complex, GPU-II,
LLDPE/HDPE (Swing unit) and Butene-1 Units at Pata were successfully
commissioned and Plants have been put into operation after
stabilization.
Significant progress has been made on the following petrochemical
projects:
- The DahejPetrochemical Complex of ONGC Petro additions Limited (OPaL)
has achieved considerable progress wih the Dual Feed Cracker, HDPE, PP
and Butene units being under commissioning and LLDPE/HDPE Swing Unit is
in advanced stage of completion. The Captive Power Plant and utilities
have been commissioned.
- The Propylene Derivative Petrochemical Plant of BPCL Kochi Refinery
comprising Acrylic Acid Unit, Oxo-Alcohol Unit and Acrylates Unit is
moving ahead with EPCM-I awarded by BPCL for site enabling works, BDEP
review and acceptance of Licensor''s package. For EPCM-II, go ahead has
been given by BPCL.
- Preparation of DFR for standalone Petrochemical Complex in Andhra
Pradesh for GAIL was awarded during the year.
Strategic Storages
Recognizing the country''s dependence on imported oil and gas resources,
Government of India (GoI) has embarked on the Strategic Crude Oil
Storage Programme which will bolster India''s energy security by
creating a buffer stock of crude oil sufficient to meet requirements in
case of any disruption of supplies from abroad.
Under Phase-I of the Strategic Storage programme, EIL is providing PMC
services to Indian Strategic Petroleum Reserves Limited (ISPRL) for
construction of underground unlined rock cavern storages in
Vishakhapatnam, Mangalore and Padur having a total capacity of 5.33
MMT. During the year, Vishakhapatnam storage has been commissioned
while pre-commissioning activities are underway at Mangalore and Padur.
Metallurgy
The following key metallurgy projects/assignments were completed during
the year:
- Appointment of Mine Developer-cum-Operator for Kapurdi and Jalipa
Mines of Barmer Lignite Mining Company Limited in Rajasthan.
- Feasibility Study for revamping of Rectifier Station-I for Hirakud
Smelter of Hindalco.
- Techno Economic Feasibility study for increasing production,
productivity or profitability of Smelter Plant at Angul for NALCO.
- Benchmarking study for downstream Aluminium industries in the
proposed Aluminium park in Angul.
The following Projects/Assignments are in progress:
- Detailed Feasibility Report based on the report for Scoping Study for
Mechanised Production and Evacuation of Iron Ore from Kurmitar Project
of Odisha Mining Corporation Limited (OMC).
- Review of various high rise structure stability for Hindalco.
Infrastructure
In the Infrastructure sector, EIL is providing a wide spectrum of
services such as Project Management, Third Party Inspection (TPI),
Quality Assurance, Independent Engineer & Lender''s Engineer services,
Project Appraisal and project execution services.
The following infrastructure projects were completed during the year:
- Preparation of Smart City proposals for Moradabad and Rampur.
- PMC Services for Canal lining works of Sardar Sarovar Narmada Nigam
Limited for Package VI.
The following major projects were secured during the year and work on
these projects has been initiated:
- Consultancy services for preparation of Master Plan and DPR for
development of Vijayawada Airport to international standards.
- PMC services including preparation of Service Level Improvement Plan
(SLIP), State Annual Action Plan (SAAP) & DPR and execution of projects
pertaining to water supply, sewerage & septage, transportation and park
development as part of rejuvenation of 9 cities of Odisha under AMRUT
(Atal Mission for Rejuvenation and Urban Transformation) Scheme.
- PMC Services for Development of IIT Patna Campus.
- PMC Services for Data Centre at Hyderabad for SBI.
- PMC Services for execution of balance works of Konark Sun Temple for
IndianOil Foundation.
- Technical and Financial Audit of Infrastructure works in various
Urban Local Bodies (ULBS) of Punjab for Punjab Municipal Infrastructure
Development Company (PMIDC).
During the year, the Company achieved significant progress on the
following projects:
- PMC services for Headquarter Building of UIDAI in Delhi.
- PMC services for Inland Container Depot for Container Corporation of
India Limited.
- Extension of TPI services for Infrastructure Projects of Pune
Municipal Corporation.
- PMC Services for Biotech Science Cluster, Faridabad.
- PMC Services for Housing Project of Gujarat Housing Board.
- PMC Services for Central University of Punjab at Ghudda, Bhatinda.
- Allied Services for Air Side development of Mumbai Airport.
Fertilizers
Pursuant to the declaration of New Investment Policy in January, 2013
by the Government of India and its amendment in September, 2014, the
Fertilizer sector in India is expected to grow in the near future. EIL
is leveraging its capabilities and global network to tap significant
business opportunities presented by this sector in India and Overseas.
As a result, EIL has achieved considerable success in this sector.
As part of strategic investments in the Fertilizer sector, EIL has
taken equity participation in Revival of Ramagundam Fertilizer Project
along with National Fertilizers Limited and Fertilizer Corporation of
India Limited. A joint venture company (M/s Ramagundam Fertilizers and
Chemicals Limited) has been formed to pilot this project. EIL is also
executing this project on EPCM Mode. During the year, significant
progress was achieved on front end activities.
Water and Waste Management
The following major projects were secured by the Company during the
year:
- Namami Gange Programme - execution of entry level activities (Ghats,
Crematoriums & Village level drain treatment) and Sewerage
Infrastructure.
- PMC Services for sewerage system in Ponda Colony - Zones IA & IB of
Goa for Sewerage and Infrastructure Development Corporation of Goa
Limited (SIDCGL).
- PMC services for implementation of Sewerage Projects on the command
of Najafgarh Drain for segment A-B (Dhansa to Goyla) and B-C (Goyla to
Keshopur) for Delhi Jal Board (DJB).
- Technical and Financial Audit of Infrastructure works to be executed
by the Urban Local Bodies and Punjab Water Supply & Sewerage Board for
Punjab Municipal Infrastructure Development Company.
- EPCM Services for Effluent Treatment Plant at Tengakhat, Assam for
Oil India Limited.
The Interceptor Sewer Project of Delhi Jal Board (DJB) for abatement of
pollution in River Yamuna witnessed significant progress during the
year. One Package has been already handed over to DJB and the other
packages are partially ready.
Nuclear Power
In the nuclear power sector, EIL is engineering the Greenfield Nuclear
Fuel Complex at Kota, Rajasthan. During the year, engineering and
procurement activities progressed and site activities gathered
momentum.
Overseas Assignments
EIL has leveraged its strong track record in the Indian hydrocarbon
sector to successfully expand its international operations . Over the
years, the Company has emerged as a global player with the execution of
a number of prestigious assignments for international energy majors in
Middle East, Africa and South East Asia.
During the year, the following overseas projects were completed:
- Detailed Engineering & Procurement services for Slops & Drains
Upgrade at Umm Shaif Super Complex of Abu Dhabi Marine Operating
Company (ADMA-OPCO).
- Study for Up-gradation of Anti Surge Valves for Propane Compressor of
Train 1 & 2 for Abu Dhabi Gas Liquefaction Co Ltd (ADGAS).
- Mussaffa Terminal Fire Fighting Facility Adequacy Study for TAKREER.
- Study for LG6 Foundation Rectification - Permanent Solution for
ADGAS.
- Technical Support Services Agreement (TSSA) to facilitate and
complete HAZOP Studies for Habshan 1 & 2 Plants of Abu Dhabi Gas
Industries (GASCO).
- Technical Support Study for 2 Nos. External Double Deck Floating Roof
Tanks of ENOC.
- Shahjalal Fertilizer Project in Bangladesh having a capacity of 1000
MTPD Ammonia Plant and 1760 MTPD Melt Area and Urea Granulation Plant.
- PMC services for Indorama Fertilizer Project for Indorama Eleme
Fertilizer and Chemicals Ltd., Nigeria.
- Advance FEED studies for Kuzey-Marmara Fixed Offshore platform and
Pipelines of Turkish Petroleum Corporation, Turkey.
- Draft Pre-Feasibility Study Report for Global Steel Holdings, UK for
Engineering Consultancy services for setting up an Ammonia and Urea
Fertilizer complex in extreme weather conditions in Sakha Province of
Russia.
- Configuration Study for Petcoke Storage & Handling Facility at Sohar
Port, near Sohar Refinery.
EIL achieved substantial progress in the following major projects:
- EIL is providing EPCM services for the prestigious Dangote Refinery
and Petrochemical Project comprising a 460,000 BPSD grassroot Petroleum
Refinery & 830 KTPA Petrochemical Complex at Lekki Free Trade Zone,
Nigeria for Dangote Oil Refining Company (DORC). The major process
units in Refinery include Crude Distillation Unit (CDU), a Residue
Fluid Catalytic Cracking unit, MS Block, a Mild Hydrocracker unit,
Alkylation and Sulphuric Acid Regeneration Unit, Product Treatment
units, Polypropylene Unit, Sulphur block and associated Utilities
generation & Offsite facilities. The Project facilities include crude
oil receipt & storage including two SPMs with associated
offshore/onshore pipelines. The product dispatch facilities include
product disposal through road as well as ships. Dispatch of products
comprise pumping facility, onshore & offshore pipeline as well as three
SPMs. Detailed engineering for the project is in full swing and
recommendation sent for order placement for major Long Lead Items,
Packages and equipment. Second stage 3D model review and HAZOP study
have been concluded for most of the Process Units, Utilities & Offsite
area.
Additionally, EIL is also providing class room and on the job training
to Nigerian Executive Trainee Engineers from DORC. The Trainee
Engineers of DORC will be provided an insight into various facets of
Project Management, Process Design, Detailed Engineering and
Construction Management as well as detailed information about DORC
Refinery by in-house faculty .
- A number of major milestones have been achieved for Sonangol''s
200,000 BPSD Grassroot Refinery Project at Lobito, Angola which
include:
- Configuration Study for Phase-2 Units completed by EIL.
- Cost Estimates based on KBR FEED have been provided.
Further, FEED revalidation and Licensor''s selection for BDEP for DHDT,
RFCC, RFCC Gasoline, DCU and Meroxes are underway.
- Under PMC services for Rehabilitation and Adaptation of Algiers
Refinery of SONATRACH, substantial progress has been achieved on
construction front.
- PMC services for EPC of Upgrade & Replacement of Substations project
Phase-1 of ADGAS.
- Design Consultancy and Project Management Consultancy services for
miscellaneous tank farm, piping, instrumentation and control system,
inspection, repair, maintenance & upgrade works at various depots of
ADNOC-Distribution.
- PMC services for Pipeline projects of GASCO, Abu Dhabi.
- Installation of Chemical injection Skids and Solar power systems in
US and ZK WHTs of ADMA-OPCO.
- Protection Relay Coordination Study for the Abu Dhabi Refinery
Division Electrical Power Network of TAKREER.
- Pre FEED/FEED Study for Flash Gas Compressor Diversion Line.
- PMC services for Liwa Plastics Project of Orpic, Oman.
- PMC services for RFCC unit revamp and various unit improvements works
at Sohar Refinery for Orpic, Oman.
- PMC services for 1900 TPD Ammonia Plant in Central Sulavesi for PAU,
Indonesia.
- PMC services for Al Dabbiyah ASR gas development project of ADCO.
Turnkey Projects
EIL''s turnkey project portfolio consists of projects executed on LSTK
mode or on the ''Open Book Estimate (OBE)'' basis. The following LSTK/
OBE jobs witnessed considerable progress during the year:
- GSPC''s Onshore Gas Terminal (OGT) project at Mallavaram, Andhra
Pradesh, executed on OBE mode, was commissioned during the year.
- Coker Block of Resid Upgradation Project of CPCL-Chennai is being
executed by EIL on Lump sum Turnkey basis comprising DCU of 2.2 MMTPA
and LPG CFC Treating Unit of 8.8 TPH. Piping, Electrical and
Instrumentation works are in full swing.
- South Jetty Pipeline project for loading/unloading of petroleum
products and crude oil for IOCL Paradip Refinery, being executed on OBE
mode, is nearing completion.
- Modification work is in progress at Hazira Plant under Daman
Development Project of ONGC on OBE basis.
During the year, EIL was successful in securing the job for executing
Installation of Lean Gas Compressor and Associated facilities at Hazira
Gas Processing Complex on OBE basis from ONGC.
Performance of Divisions
Process Design & Development
The Process Design & Development Division of EIL continued its efforts
to secure business from new clients besides serving various existing
clients, both in India and in overseas. Prominent assignments
undertaken by the Division during the year include the following:
- DFR for capacity expansion of IOCL''s Gujarat Refinery from a crude
processing capacity of 13.7 MMTPA to 18 MMTPA.
- Basic Design Engineering Package and other services for revamping
DHDT Unit at IOCL''s Gujarat Refinery.
- PMC services for the Sulphur Block and Utilities & Offsites of
Aishwarya project for IOCL''s Haldia Refinery under LSTK mode.
- Revamp of Vis-breaker of IOCL''s Haldia Refinery through installation
of soaker internals.
- Coke Chamber replacement and modernization of Coker-A of IOCL''s
Barauni Refinery.
- EPCM Services for DHDT Project for Numaligarh Refinery Ltd.
- DFR for 6 MMTPA expansion of Numaligarh Refinery based on 100% Sour
Crude processing.
- Pre-commissioning and Commissioning activities for the 2.2 MMTPA
Delayed Coker Unit of CPCL''s Chennai Refinery.
- Detailed engineering and pre-commissioning for Integrated Refinery
Expansion Project at BPCL''s Kochi Refinery for enhancing crude
processing capacity from 9.5 to 15.5 MMTPA.
- PFR for maximization of production of MS and Diesel, fuel quality
upgradation to BS VI in BPCL''s Kochi refinery.
- Licensor selection for BS-VI MS Block, BDEP for utilities & offsite
and DFR for BS-VI MS Block for BPCL Kochi.
- Configuration Study and Capacity expansion study for BPCL''s Mahul
Refinery for enhancing crude processing from 12 MMTPA to 14 MMTPA.
- Residual, detailed engineering and commissioning of grass root Crude
Distillation Unit (CDU-4) at BPCL''s Mumbai Refinery for 6 MMTPA crude
processing facility.
- Licensor evaluation and detailed engineering for grass root Diesel
Hydrotreater unit for BPCL''s Mumbai Refinery. Design and detail
engineering of new and revamped, associated facilities i.e., CDU-3
(RMP), SWS, ARU, HGU, Utilities and Offsites.
- PFR for BORL''s Bina refinery expansion to 15.5 MMTPA and installation
of facilities required for building basic blocks of the petrochemical
hub in Bina Region.
- Preparation of revamp process packages of CDU/VDU and other open art
treating units, utilities and offsite besides review of revamp process
packages of licensed units of BORL''s Bina refinery.
- Configuration study and DFR for HPCL''s Mumbai Refinery for expansion
of crude processing capacity from 7.5 MMTPA to 9.5 MMTPA.
- DFR for expanding HPCL''s Vizag Refinery crude processing capacity to
15 MMTPA with inclusion of suitable bottom upgradation facilities for
distillate yield and product quality improvement.
- Revalidation of HPCL''s Vizag Refinery Modernization Project DFR for
100% BS-V quality MS and Diesel production.
- Licensor selection of Naphtha Isomerisation Unit, Full Conversion
Hydrocracker Unit, design of new CDU/VDU, Utilities and Offsite
facilities for HPCL''s Vizag Refinery.
- Licensor selection for Residue Upgradation facilities of HPCL''s Vizag
Refinery Modernization Project.
- Configuration study for BS-VI Autofuels production and 18 MMTPA
debottlenecking for MRPL integrated refinery and aromatic complex.
- Basic engineering and design services for FCC feed preparation unit
for Essar Oil Limited at Vadinar Refinery, Gujarat.
- Feed Augmentation study with Ethane import facilities for GAIL''s
Petrochemical Complex at Vijaipur and Pata.
- Site selection and preparation of Feasibility Report for Green Filed
Petrochemical Complex based on imported Ethane for GAIL (India) Ltd.
- License, Engineering, Procurement and Construction management (LEPCM)
Services with single point responsibility for Methanol ISBL plant and
integrated OSBL facilities for 500 TPD Methanol and 200 TPD Acetic acid
plant of Assam Petrochemical (APL).
- Vetting of Prefeasibility Report carried out by Adani Energy Limited
in Chhattisgarh for Polygeneration.
- PFR for 2200 TPD Ammonia and 3850 TPD Urea plants in Siberia, Russia
for Global Steel.
- PFR for NFL pet coke gasification project.
- Surge analysis for SMPL debottlenecking project, PHBPL and MPPL.
- Study Report for Expansion of GGSR to 18 MMTPA with Integrated
Petrochemical Complex.
- Configuration Study, Licensor Selection and Feed Revalidation for
Sonaref Refinery of Sonangol, Angola.
- Feasibility Report for BS-VI Fuel Quality Upgradation of five IOCL
refineries.
- Consultancy Services for VGO HDT and SRU revamp and additional
Offsite under LCEP of GGSR Refinery.
- Conceptual Study for a Mega Refinery-cum-Petrochemical Complex on
West Coast of India.
- Configuration study for proposed refinery project in South Sudan.
- Preparation of DFR for standalone petrochemical complex based on
imported Ethane.
- FEED preparation for revamp of Unmanned Platform Phase-II for ONGC.
- Study for Assessment and utilization of gas for the Western Offshore
assets of ONGC to examine the potential for further optimization of gas
usage.
- Preparation of Advance FEED package for Kuzey Marmara DP-1 & DP-2
platform offshore facilities for Turkish Petroleum Corporation (TPAO).
- Study report for examining the impact of high H2S content in ONGC''s
B193 platform.
- Preparation of feasibility report for supply of petroleum products
(in & around Mauritius and main land Africa, particularly east & south)
was completed.
- Technical Feasibility Report & Detailed Feasibility Report for LPG
transportation in Ramanmandi-Bahadurgarh pipeline along with facilities
for separation of LPG/HSD, LPG/MS and MS/HSD for HPCL is in progress.
- BDEP preparation for Life Extension of Well Platform (LEWP) project
(Tender-1, Tender-2 & Tender-3) for ONGC was completed.
- PMC services for post award activities of Life Extension of Well
Platform (LEWP) project.
- FEED development for WIS Reconstruction Project to install a new
water injection platform with a capacity of 3710 m3/hr at Mumbai High
south field of ONGC is in progress.
Engineering
During the year, the Engineering Divisions of EIL continued their
efforts towards providing optimized and value added services for all
ongoing projects consistent with the client requirements and objectives
of the Company. The various divisions maintained focus on key areas
like System Improvement and quality of deliverables, enhanced
productivity by adopting knowledge from past data, repeatability of
design, enhanced software application and implementation of Electronic
Data Management System (eDMS) alongwith improved information exchange
and communication systems resulting in lesser manual interfaces. Major
emphasis was laid on Automation and Standardization of systems,
implementation of Internal Audit and Monitoring and updation of
specifications standards and guides. A large number of innovative
processes, concepts and technologies were implemented for the first
time this year and some of them are as follows:
- Maiden Implementation of 66KV Gas Insulated Indoor Switchboards for a
project being executed in EPCM mode including development of
specifications, data sheets, offer evaluation and preparation of
contract specifications (Technical). Till recently, EIL had been going
in for 33KV as primary distribution voltage for all projects being
executed in conventional mode. For DORC''s 20MMTPA refinery cum
petrochemical project, 66KV has been designated as the primary
distribution voltage across the plant in view of the large quantum of
Electric Power required to be handled and distributed because of the
mega size of the plant and future expansion plans for the same.
- Development of new specifications for XLPE insulated Fire Retardant
Low Smoke Extra High Voltage Cables, suitable working voltage being
enhanced from 66KV to 220KV. This was done in view of mega projects
wherein 66KV or higher voltage is required.
- Use of energy efficient electrical equipment/systems has been
initiated in all projects. As a responsible corporate with concern for
global warming and carbon foot print, use of energy efficient motors of
min. 1E2 type and 100% LED fixtures for lighting of process / offsite
and utilities has been initiated. This has been made a standard
practice for all projects being handled.
- To provide protection from soil side corrosion of carbon steel
mounded bullets (new construction) with operating temperature not
exceeding 55 deg.C, application of thermally sprayed Zn coating (TSZC)
with paint top coat on external surface mounded bullet is employed as
sacrificial type CP System. This requires no maintenance and
monitoring. For corrosion protection of steel components exposed to
water, bimetallic component (new construction) of cooler and condenser,
application of thermally sprayed aluminum coatings (TSAC) with top coat
Sealant on channel, tube sheet, flange faces, gasket seating surface is
used as sacrificial type CP System. This also does not require
maintenance and monitoring system.
Focused Services for corrosion protection and refurbishment of existing
facilities:
- Revamping the Corrosion Protection system for LPG mounded storage
tanks at GPU, Usar.
- Corrosion Protection audit for Vizag Refinery.
- Pipeline Inspection and CIPL survey of five pipelines from Jawahar
Dweep to Pirpau, Mumbai Port Trust.
- Miscellaneous troubleshooting/consulting related to Corrosion
Protection activities in IOCL, Mathura/ONGC/GAIL etc.
New technologies implemented/proposed by Instrumentation Department
during the year are as under:
- GSM/RF based automatic water consumption data gathering system for
household water metering in AMRUT Project for nine cities of Odisha.
- Study Report on implementation of Wireless TETRA system in BORL
Refinery complex and its adjacent township. The study includes
integration of existing VHF based system with TETRA system.
- A PLC based loading arm system for sensing loading arms and enforcing
shutdown of the same in case of emergencies at Mumbai Port Trust Jetty
Project.
- Maiden usage of Inception type aspiration based smoke detection
system for the rooms of offshore platforms in Neelam Redevelopment
project, ONGC.
New technologies implemented/proposed by Equipment Division during the
year are as under:
- Basic design and engineering of Non-Conventional Coke Dispatch scheme
for Aishwarya Project of IOCL to accomplish complete rake loading in
space constraints i.e. in space approximately 3 times lesser than that
required in conventional scheme. This has been achieved for the first
time in EIL.
- Design and engineering of Truck Loading gantry to take care of wide
variation in tanker sizes from 33 kl to 60 kl was carried out for
Dangote Refinery & Petrochemical plant for the first time.
- Basic engineering and procurement of energy efficient VAV (Variable
Air Volume) air conditioning system for LAB building in MRPL Phase-III
Expansion Project and VRF (Variable Refrigerant Flow) air conditioning
system for MBBVPL project of M/s GITL. This is a relatively new
concept and has been done for the first time in EIL.
- Conceptualization of HVAC system for Catalyst, Chemical and TEAL
storage building in Dahej Petrochemical complex (OPaL) and developing
detailed HVAC scheme for Hazardous areas handling, especially for
critical chemicals like Peroxide, TEAL etc. The building shall house
chemicals and catalysts vital to plant equipment operation and
requiring stringent HVAC conditions.
- A major landmark in design capability was reached this year with the
design of 2 Ammonia Tanks of 10000 MT capacity.
Capability and Technology Enhancement in new areas having significant
business potential in future:
Capability Development in the following new fields has been vigorously
pursued and achieved during the year which will open up new business
avenues for EIL:
- Design and Analysis of Bagging Silos.
- Nonlinear Finite Element Analysis of Pressure Vessel and Piping
Components as per ASME Section VIII Division 2 Code 2015 edition.
- Thermo-Mechanical Fatigue Analysis of Coke Drums using Field Measured
Thermocouple Temperature Data.
- Conversion of Non - Blast Proof Control Rooms to Blast Proof Control
Rooms. New projects have been secured in this field already.
- Design and Analysis of Single Deck and Double Deck Floating Roof
Tanks. Trouble shooting involving double deck floating roofs has been
carried out for ENOC, Dubai.
- Evaluation of flaws like cracks in Pressure Vessels and Piping
Components.
- Design and Analysis of Double Walled Liquefied Nitrogen Vessels.
- Dynamic Mooring Analysis of LNG Carriers.
The following specialized studies have been performed:
- Transient Preheat Analysis of Sodium Piping in Nuclear Plants.
- Seismic Re-qualification of Tanks.
Project Services - Costing
Cost Engineering Department of EIL provides cost related services for
various projects in all fields of operations from inception to
commissioning and beyond, for domestic as well as overseas jobs. Cost
Engineering provides services such as preparation of capital cost
estimates and financial/economic analysis for diverse activities
ranging from technology selection to preparation of feasibility reports
and option study estimates for investment decisions pertaining to
projects handled by EIL in various areas like Refineries,
Petrochemicals, Fertilizer, Cross country pipelines, Power projects,
Metallurgy, Mines, Strategic Storage, Offshore Oil & Gas,
Infrastructure (such as Namami Gange and AMRUT) etc. It provides cost
estimates for procurement and tendering, assistance during price
negotiation, cost monitoring and control during execution of projects
under conventional and LSTK mode of execution. It also prepares cost
estimates for bidding in EPC contracts.
Cost engineering has been maintaining historical data related to
procurement and tendering of individual items ranging from nuts/
bolts/gaskets to packages worth thousands of Crores since past two
decades, which is unparalleled worldwide. This data bank is constantly
updated based on the projects handled by EIL. The data bank has
captured the historical data for all the projects handled by EIL, at
item, unit and project levels. Cost Engineering prepares thousands of
cost estimates annually, worth Crores of Rupees for various
projects/items with a wide range of value. This vast database provides
capabilities for valuable support in decision making regarding
investments, bid evaluation and award of contracts as well as effective
cost control services.
Project Services - Planning
The Planning Division continued to provide planning, scheduling,
monitoring, project risk management and material control services to
various projects. Using state-of-the-art tools and its database, the
Division caters to diverse project execution roles of the Company, viz.
EPCM, PMC, LSTK/OBE modes. The Division also continued to provide
project monitoring services to the Ministry of Petroleum and Natural
Gas, as in the preceding years.
Procurement Services
The Procurement Services Division, through its knowledge pool of
experienced manpower, provides complete supply chain management &
contracting services to various domestic and global clients besides
serving EIL''s in-house requirements. These services include Supplier/
Contractor Registration, Contracting & Purchasing of goods/ services/
works, Expediting, Inspection, Logistics, Supplier/ Contractor
Performance Review etc. The division contributes to successful
execution of projects being set up through procurement of works,
material and services pertaining to specified quality within designated
time at the most competitive price in a fair, just and transparent
manner.
The Procurement Services Division, in order to excel in its services,
has been continuously improving its systems and working procedures by
introduction/ upgradation of IT tools, newer technologies, guidelines,
database and most importantly, updation of knowledge and skills of its
officials. This has resulted in efficiency, effectiveness and
transparency in procurement.
Over the years, all procurement functions have been IT enabled - from
the receipt of indent to inspection, dispatch and transportation of
equipment. EIL was one of the earliest PSUs that had implemented
e-Procurement as well as reverse auction for contracting and
purchasing. The Division has an integrated in-house ERP & eDMS
application linking all procurement functions across various
geographical locations.
In the current year, orders for Rs.370 Crores of direct purchase and
contracts were placed on suppliers/contractors globally for various
OBE/LSTK/Depository projects. In addition, orders for Rs.3900 Crores
were placed for various other clients'' projects.
EIL has been instrumental in stimulating and promoting domestic
manufacturing and production capacities besides providing support to
priority sectors in becoming more competitive and export oriented. EIL
has also been in the forefront in supporting Government initiatives in
enhancement of indigenous vendors'' involvement in Government
Procurement.
While whole heartedly carrying on Government of India''s Make in India
initiative with an aim to get global recognition for the Indian
economy, EIL has been pursuing several initiatives like focus on import
substitution, vendor interaction to upgrade indigenous manufacturing
processes and technologies, online empanelment of prospective vendors
and skill development of vendors through continuous interaction,
assessment, evaluation and feedback.
Government of India, through Public Procurement Policy (PPP)-2012 for
Micro and Small Enterprises, has set certain milestones for the
Government and PSUs to achieve. EIL, through its commitment and
dedication has been instrumental in implementation of this policy and
ensuring increased participation of MSEs in the Company''s procurement.
EIL has procured Rs.47.14 Crores goods and services from micro and
small enterprises, which is around 30.57% of the total value of direct
purchase orders for goods and service contracts, placed by EIL during
the year 2015-16.
EIL has been organizing and participating in various seminars organised
by Ministry of Micro, Small & Medium Enterprises to encourage
development of MSME sector including SC/ST Entrepreneurs. EIL has
participated in various seminars organised in Delhi, Kolkata, Karnal,
Solan, Chennai, Ghaziabad by CII, HPCL, BPCL etc.
Procurement Services Division carried out in-process and pre-dispatch
inspection of critical equipment at suppliers'' works as well as at
Project sites through its regional Procurement Offices, located all
over the country and overseas offices located in London, Shanghai and
Milan. Major items inspected included two VGO Reactors (Chrome Moly)
weighing 550 MT each, for BPCL IREP Project amongst many other large
sized equipments. Ten engineers were trained in TOFD (Time of Flight
Defraction) and PAUT (Phased Array Ultrasonic Testing), i.e., the
latest NDT Techniques, which resulted in reducing delays as compared to
conventional Radiography techniques.
Procurement Services Division has been playing a major role in
development of Indian industry. Under the Government of India''s Make in
India drive, several steps have been taken to increase local industry
participation and provide encouragement to overseas industry towards
setting up plants in India.
Construction
The Division provides services for Construction Management in totality
including Contract Administration, Construction Quality Surveillance,
Feedback Analysis, HSE and Warehouse Management for various projects of
EIL, withstanding diverse challenges and local impediments associated
with climatic conditions, difficult terrain, space constraints etc.
which are unique to the nature of the project.
During 2015-2016, Construction Division continued to provide
Construction Management Services for various clients at 58 domestic and
5 overseas locations.
Concurrent prestigious commitments for the Division include Integrated
Refinery Expansion Project at Kochi, OPaL Petrochemical Complex at
Dahej, DCU for CPCL at Chennai, SJPL Paradeep, NBPS Guwahati, Indorama
Fertilizer Project in Nigeria, Rehabilitation Project at Algeria, ADGAS
in Abu Dhabi, Orpic in Oman and GASCO Abu Dhabi.
Construction activities commenced for the following projects during the
year:
- Revival of Ramagundam Fertilizer Project
- DCU & RO Plant, IOCL Barauni Refinery
- Aishwarya Project, IOCL Haldia Refinery
- DHDT Project, Numaligarh Refinery
- De-bottlenecking of Bina Refinery, BORL
- DHT, NHT ISOM and TGTU, BPCL Mumbai Refinery
- Daman Development Project, ONGC Hazira
- RO Plant, IOCL Gujarat Refinery, Vadodara
- Central University of Punjab, Bhatinda
- UIDAI HQ Building, New Delhi
- PDPP, BPCL Kochi Refinery
- Kochi - Salem LPG Pipeline for KSPPL
- Petcoke Evacuation Road, Mangalore
- HDD-Yamuna/ Sutlej/ Solani
- Mounded Bullet, IOCL Panipat Refinery
- Ammonia Plant, Indonesia
- Orpic, Oman
- Dangote Refinery, Nigeria
- AMRUT, Odisha
- Namami Gange
The Construction Division leverages its highly skilled and motivated
team for establishing and monitoring adherence of Construction Quality
Management system. The system advocates quality plans, inspection test
plans and implementation of special processes for concreting, welding
involving latest NDT techniques, digital radiography, ultrasonic test
etc. during all phases of construction to ensure trouble free
commissioning/operation of critical units.
The Construction activities for the following Projects/Units were
completed during the year:
- Assam Gas Cracker Project of BCPL at Lepetkata, Assam
- Wax Project, Numaligarh Refinery, Assam
- CDU-4, BPCL Mumbai Refinery
- 42" Re-Routed SBHT Line
- South Oil Jetty of IOCL Refinery, Paradeep
- Petrochemical Complex of GAIL at Vijaipur and Pata
- SSP, Vishakhapatnam
- PPU, Mangalore Refinery
- Dream Building-Delhi University
- Shahjalal Fertilizer Project, Bangladesh
- Indorama Fertilizer Project, Nigeria
- GAIL Spur Line for Hubbali Connectivity
The Construction Division deployed a host of innovative construction
techniques and improvised equipment/machineries to minimize
construction schedule across project sites, as mentioned below:
- Modular construction of Tech Structure and Pipe rack
- Use of Pre-fabricated structures
- Use of Auto Blasting and auto beveling machines
- Use of monsoon shelter/hanging platform
- Extensive use of Auto UT/TOFD techniques as an alternative to
hazardous conventional NDT methods like radiography.
The Company''s commitment towards adherence of world-class Health,
Safety and Environment standards in the execution of projects was
epitomized by the multitude of accolades received from clients, during
the year:
- 75 Million LTA free man-hours at BCPL, Lepetkata, Assam
- 58 Million LTA free man-hours at Petrochemical complex-II, GAIL, Pata
- 5 Million LTA free man-hours at EPCC-1, CPCL, Chennai
- 2 Million LTA free man-hours at DCU of IOCL Barauni Environmental
Engineering Services
EIL''s accords utmost priority towards preservance of health and safety
of people as well as natural environment during its services to
customers. The Company enables the adoption of innovative integrated
water management solutions for industries and municipalities, while
working to increase environmental, social and economic benefits. EIL''s
commitment to sustainable environment is reflected from the fact that
the Company has a full-fledged Environment, Water & Safety Division in
the company, which has completed several projects in diversified fields
of environmental engineering including water & wastewater treatment;
effluent recycle and zero discharge projects; Environmental Impact
Assessment studies; Environmental Audits; Air Quality Assessment,
Modeling and Control; Ground Water Monitoring Studies; Solid and
Hazardous Waste Management; Oily Sludge Management; Volatile Organic
Carbon (Voc) and Fugitive Emissions Control; Site Assessment and
Remediation; Environmental Health & Risk Management; Environmental
Management Plans etc.
Some of the major achievements of EIL during FY 2015-16 include the
following:
- Membrane (ultra-filtration) based raw water treatment plant for
OPaL''s Dahej Petrochemical Complex was commissioned successfully. This
is the first plant in Indian hydrocarbon industry and one of the
biggest installations in India for surface water treatment based on
membrane processes. This plant will pave way for the treatment of raw
water using membrane route with minimum footprint area and compatible
cost besides advanced treatment and reduced project delivery time.
- EIL continued to provide consultancy services in municipal water and
sewerage sector including Condition Assessment, Feasibility Study,
entry level activities under Namami Gange Program, PMC Services to
Odisha Water Supply & Sewerage Board (OWSSB) for management of Septage
under AMRUT, Detailed Feasibility and Project report to Punjab Water
Supply & Sewerage Board (PWSSB) for abatement of pollution in Buddha
Nala in Ludhiana and PMC Services to Delhi Jal Board (DJB) for
construction of Sewerage Network and Sewage Treatment Plants in
Najafgarh Area as per NGT guidelines.
- Surveillance assessment of EIL was carried out by Quality Council of
India (QCI) and the Company''s accreditation has been continued for EIA
studies in India. EIL has now been accredited in twelve sectors with
the addition of a new sector viz., ''Isolated Storage & Handling of
Hazardous Chemicals''. The Company has QCI-NABET accredited in-house EIA
Coordinators and Functional Area Experts.
- Environment clearances were obtained from the Ministry of
Environment, Forest and Climate Change (MoEFCC) for RFCL''s Ramagundam
Fertilizer Project, HPCL''s Visakh Refinery Modernization Project, and
MOPA airport at Goa. Environment clearance was also obtained from State
Expert Appraisal Committee (SEAC) for IOCL Mathura GT-IV Project.
As a part of MoU with MoP&NG, EIL is continuing its efforts towards
Sustainable Development. Biodiversity Improvement Project (Phase-IV)
for flowering plants in the EIL''s Gurgaon Complex has been completed.
Research & Development
EIL has continually endeavored to deliver optimum services to the
clients by providing value addition and leveraging technological
advances. It is with this objective of fostering the spirit of
innovation and creativity in the organization that the Research and
Development Division was established. R&D has contributed significantly
in the consolidation of existing capabilities, development of new
technologies and hardware besides enhancement of the portfolio for
special technology related services. The Division is pursuing
developmental activities, both in-house and in collaboration with
academic institutes like IIT Delhi and other R&D organizations like
IOCL-R&D, CSIR-IIP, BPCL (R&D) etc. Apart from these established R&D
organizations, EIL (R&D) has also been collaborating and cooperating
with small companies to promote the creative ideas generated by them.
During the year, R&D Division has undertaken the following initiatives
for development of new capabilities and up-gradation /
commercialization of existing capabilities:
Technology Development Projects Initiated:
- New separation devices for preflash drum
- Design methodology for trays with explosion hatches
- Basic Design for 1700 TPD fluidized type Coal Gasifier for processing
high ash Indian coal
- Process scheme for selective Di-Olefin saturation for upgradation of
Coker Gasoline
- Process for hydrogen recovery from refinery off-gas using cryogenic
separation
- Process development for ATF hydro treatment
- Technology for Amine treatment (low pressure) of Hotwell off gasses
- Novel hardware for aiding reaction between basic media and middle or
light petroleum distillates
- Feasibility study of improved 3 phase reactor configuration for
hydroprocessing applications
- Catalyst and process for slurry phase residue hydrocracking
- Low pressure process technology for H2S recovery from clause tail gas
- Technology for Kerosene Dearomatization using Liquid Extraction for
producing aromatic free solvents.
Technology Commercialization Efforts:
- Energy Efficiency Improvement Study (EEIS) at HPCL Visakh Refinery in
association with CHT.
- Study for adequacy check and up-gradation of Anti Surge Valves for
Propane Compressor of Train 1 & 2 in ADGAS LNG plant at Das Island, Abu
Dhabi.
- Preparation of Feasibility Report for BORL towards implementation of
process for hydrogen recovery from refinery off-gas using cryogenic
separation.
- A proposal was sent to BORL for implementation of Kero
Dearomatisation technology for production of aromatics free solvents
from hydrotreated kerosene.
- Revamp of DHDT/DHDS reactor of IOCL Gujarat Refinery using EIL-IOCL
developed DHDT/DHDS technology.
- Grassroot Sulfur Recovery Unit (SRU) and Tail Gas Treating Unit
(TGTU) at Numaligarh Refinery.
- Grassroot Sulfur Recovery Unit with Oxygen Enrichment facility
towards 35% capacity enhancement at BORL.
- Scope definition studies were carried out for integration of Group
Gathering Station process system with Solar Block at ONGC, Mehsana.
- Preparation of technology booklets and brochures for highlighting
capabilities and advantages of various indigenous technologies
developed by EIL.
- Following orders were received for development of high capacity trays
and packings from
- BPCL-Mumbai for supply of Parlpak in two quench columns and two amine
absorption columns of TGTU
- HPCL-Mumbai for supply of Parlpak in one quench column and one amine
absorption column of TGTU
Initiatives taken for strengthening technology tie ups:
Renewal of membership for FY2015-16 for
- Process Science Technology Center (PSTC), an industry- academia
collaborative research program initiated by University of Texas, USA.
- Fractionation Research Incorporated (FRI), a non-profit ooperative
research organization based at Oklahoma, USA.
- Process Integration Research Consortium (PIRC), University of
Manchester UK.
Patents/Trademarks filed /granted
During the year 5 patents have been filed as below:
- Process and Apparatus for low pressure H2S absorption (provisional)
- Apparatus and method for removal of sulphur-containing impurities
(provisional)
- Process for recovering hydrogen from off-gas stream and a system
thereof.
- Low pressure process for recovering H2S from Claus tail gas and a
system for absorbing H2S.
- System for gas-liquid distribution on a catalyst bed in a trickle bed
reactor.
The following patent has been granted this year:
- Patent No: 269940 (19.11.2015) - Novel Distributor Tray for Trickle
Bed Reactor
In a significant initiative, Trademarks pertaining to 9 in-house
technologies were applied for registration to enhance the brand image
of the Company.
Specialist Materials and Maintenance Services
EIL provides specialist services to various in-house projects and
clients in Petroleum, Petrochemical, Metallurgical, Nuclear and
Infrastructure sectors, in India and abroad. Some of the important
assignments are mentioned below:
- Health study of dual diameter Usargarh - Dabhol gas pipeline for
GAIL, Mumbai
- Health study of natural gas fuel pipeline for NTPC, Kawas
- Health assessment of Mumbai-Pune pipeline for HPCL Mumbai
- Health study of five pipelines from Pir Pau to Jawahar Dweep, Mumbai
Port Trust, Mumbai.
- Restoration of Cathodic Protection system at Petrochemical Plant-I,
GAIL, Pata
- Revamp of Cathodic Protection system for LPG mounded storage tanks at
GPU, GAIL, Usar
Information Technology Services
Information Technology Services (ITS) Division continued to make
advances, providing high-tech IT enabled services to EIL''s mainstream
activities by developing/implementing IT solutions to deliver better
quality services with emphasis on increased efficiency and improved
productivity. Various initiatives were taken during the year as
enumerated below:
- Up-gradation of IT Infrastructure
- Up-gradation of EILNet: The network and internet bandwidth of EILNet
are being enhanced by adding new locations.
- New servers were procured and Oracle databases were migrated along
with built-in redundancy and load-sharing using the RAC feature of
Oracle. This facilitated a redundant environment for EIL applications
as well as databases.
- The implementation of IT infrastructure at Abu Dhabi hub, which
included PCs, peripherals, LAN and video- conferencing was completed.
- To automate schedule monitoring during project execution, a
Manufacturing Schedule Portal was developed for suppliers. A new, web
based system for Supplier Database Management is also under
development.
- A new software was developed for management of tender related
billing, titled RA Billing System. This shall facilitate construction
engineers in provide faster billing information and the designers in
accurate calculation of tender item quantities.
- Development of a 3D Modeling Progress Monitoring System is in
progress for fetching information from various sources (PDMS/ PDS/
IPMCS/ eDMS etc.) and compiling them in a single user interface to
allow the end user to track progress of modeling, stress analysis,
isometric preparation, verification and other piping activities,
thereby planning the timely release of Isometrics.
- Enhancements in existing systems
Improvement and enhancement of existing systems is done regularly at
ITS. During the year, various software were enhanced by adding latest
features and functionalities:
- As a part of statutory requirement of the Government of India, the
eTDS system at EIL was modified in line with the changed formats and
validations released by NSDL. Also, modifications were made in vendor
TDS return filing program in compliance with the latest file validation
utility of NSDL.
- A single window facility was developed for NEFT transfer of employee
salary. It enables employees to have salary accounts in any bank all
over India.
- A new web based system titled PayIT is being developed to enhance
employee benefit modules by automating more processes, putting various
checks and balances in place thereby creating a better, robust IT
ecosystem.
- Workflows associated with processing of employee''s expense report
related with domestic and foreign tours, LTC etc have been automated
through the software Expense Management System.
- Enhancements were made in Financial Accounting System, including:
- Development of an asset register system to maintain electronic asset
registers, calculate depreciation and written down value (WDV) besides
facilitate tracking of transfer-out and transfer-in to other locations.
- A new feature was added for extraction of Service Tax Input Credit
data for CenVatable and Non-CenVatable Service Tax.
- Implementation of CSC (Centralized Site Cell) concept was completed
to control and withdraw site payments (for approximately 50 sites) and
controlling the same through a centralized site cell at HO. Subsequent
to this control, all bank, Imprest accounts and assets have been
shifted to CSC branch.
- LSTK vendor payment system (LSTKVAcS), a new software, has been
developed for automating advance payment processing, bills from
suppliers, contractors and site RA, provision and release of
withholding etc. apart from passing entries to accounting ledgers after
deducting taxes as applicable.
- Development of a web-based "Equipment Dashboard" was completed to
provide equipment level information at different stages in project
management life cycle and present crucial milestones from the projects
perspective.
Sustainable Development
EIL''s sustainability mandate has evolved from compliance to
environmental regulations and norms in a way that make it a responsible
organization, transparent to all its stakeholders. The Company''s
project designs support sustainability right from conceptualization to
plant commissioning and subsequently, the commercial operation. Energy
efficiency, resource optimization and safety of plant personnel and
society at large are the cornerstones of our business operation. They
also ensure business continuity.
EIL has refocused its engineering philosophy and business models to
achieve long term sustainable growth. It has also initiated evaluation
and reporting of performance on the triple bottom lines pertaining to
economic, social and environmental aspects. The sustainability
initiatives at EIL shall definitely, propel the organization on an
upward growth trajectory.
A separate Report on Sustainable Development is annexed to this Report.
Corporate Strategy & Business Development
Corporate plans are imperative for any organization with a vision and
long term perspective. Corporate Strategy and Business Development
(CS&BD) division performs the role of evaluating market opportunities,
business developments, venturing into new geographies, tie-ups with
licensors/vendors/collaborators and augmenting the portfolio of EIL by
diversifying into sunrise sectors.
The division has been consciously focusing on the market and proposing
strategies required for growth of the organization. The CS&BD Division
has been focusing on core hydrocarbon sector requirements, seeding
ideas to new and potential clients. In the current market scenario, it
is essential that EIL, while harnessing its core strengths, should also
explore projects in sunrise sectors and new geographies.
As part of enhanced value creation, CS&BD has been in continuous
dialogue with various licensors/technology providers, with the
objective of collaboration and provision of a bouquet of niche services
to owners.
The CS&BD Division has initiated sustained business development
activities in sunrise sectors like Water and Waste Water Treatment,
SMART Cities, PCPIRs etc as a part of expansion initiatives in new
lines of business. Sustained BD efforts are also under progress with
ULBs, Municipal Corporations and respective state governments in this
direction. EIL has also initiated active suo motu studies and
opportunity mapping in Port & Terminals, LNG value chain and Defence
sector in alignment with Government of India initiatives and an
enhanced presence in these domains.
Through a self sustaining seeding exercise and extensive outreach
approach, Corporate Strategy & BD division is focused towards enhancing
the footprint of EIL and augmenting the current business portfolio.
HSE Management System
EIL accords highest priority to Health, Safety & Environment (HSE) in
all aspects of its operation.
The Company''s HSE policy covers the following
- Compliance to statutory requirements, National & International
Engineering codes and standards
- HSE Risks of activities, mitigation of the same to prevent injuries &
ill health
- Minimization of environmental impact by conserving resources,
reducing waste generation and preventing pollution
- Continual Improvement of the HSE Management system
EIL''s robust HSE Management system complies with International
Standards OHSAS 18001 (Occupational Health and Safety Assessment
Series) and ISO 14001 (Environmental Management system). The compliance
with these standards was revalidated during the year by third party
certification bodies through a surveillance audit.
Various procedures, checklists, templates and an HSE manual have been
developed and implemented across the organization as part of HSE
Management System. Awareness of the HSE Management system amongst
employees was created through class room trainings, sharing of training
materials/documents across different portals and an HSE Newsletter, in
addition to live demonstration of fire safety drills.
All establishments i.e. Head Office, Gurgaon, Branch Office in Mumbai,
Regional Offices, Regional Procurement Offices and Construction Sites
of the Company have evolved Emergency Preparedness and Response Plans
(EPRP). Class room trainings and mock drills are being conducted to
gauge the effectiveness of these plans besides the preparedness to
respond to emergencies and feedback on gaps in the EPRPs.
In addition, Hazard Analysis, Risk Assessment & Control (HIRAC) and
Environmental Impact Analysis (EIA) are being carried out at all EIL
locations to mitigate and control Health & Safety hazards and
environmental impact.
Departmental audits and Management reviews of the HSE Management system
are being carried out to strengthen and continuously improve the HSE
Management system.
EIL has 26 qualified lead auditors for OHSAS 18001 and 3 qualified lead
auditors for ISO 14001 in addition to several internal auditors who
contribute in conducting effective internal audits.
HSE aspects are built into the procedures of various engineering
departments. Exhaustive HSE checklists have been developed to ensure
that these aspects are complied positively during process design and
detailed engineering.
EIL has a detailed mechanism in place for HSE management at
construction sites e.g. HSE specification for construction activities
is included as a part of all construction contracts so that contractors
comply with EIL''s HSE norms uniformly. Incident/Accident reporting and
investigation procedures with specific reporting protocols have been
developed and deployed.
Being a member of the British Safety Council and National Safety
Council, EIL keeps abreast of the developments in HSE domain through
updates, articles, journals etc.
EIL has been accorded the status of "HSE Qualified Contractor" by its
client M/s NIS, Serbia.
Quality Management System
Quality is inbuilt into the processes, workplace, deliverables and
services of your Company. The Quality Management System (QMS) of EIL
was reassessed during the year to meet the requirements of ISO
9001:2008 by the accredited certification agency who conducted the
renewal audit. The certification agency declared that the QMS of the
Company continues to conform to international standards and extended
the ISO 9001 certification for a period of three years.
Important ingredients of your Company''s quality initiatives are
effective, comprehensive Internal Quality Audit processes, planned
customer perception surveys, analysis of feedbacks from stakeholders
and frequent guidance from the Management Review Committee (MRC) and
Systems Committee. The MRC is chaired by the C&MD, with all functional
Directors being members. The Systems Committee is chaired by a senior
Executive Director, and senior officials from all areas of operation
are members of the committee. Regular monitoring is done to analyze
data and feedback for recommending improvements in processes,
deliverables and QMS to reduce costs, shorten cycle time, address cross
functional issues and improve credibility without affecting the
environment. QMS implementation and its effectiveness have been
increased further by computerization of certain processes through
in-house software.
The Quality Management System of EIL''s UAE (Abu Dhabi) hub was also
audited independently and reassessed for certification during the year.
In addition, the Company participated as a prominent and active member
in various committees for formulating products and quality standards by
Bureau of Indian Standards.
Quality Management System at EIL provides a competitive edge in
securing and executing projects with focus on customer satisfaction.
Risk Management
Your Company''s Risk Management policy with a robust supporting risk
management frame work facilitates identification and assessment of new
risks besides reviewing already identified risks. The process is based
on identified risks and risk events or factors which require regular
assessment and quick response. Based on the probability impact of the
risk, requisite controls and mitigation action plans have been designed
and implemented for risk treatment.
As an early warning mechanism, Key Risk Indicators (KRI''s) have been
identified to measure the adequacy, effectiveness and efficiency of
these controls and action plans for prioritized risks.
The objective of risk management in the Company is to act as an enabler
in maintaining its knowledge edge, sustaining and expanding the
business, being competitive and ensuring execution of projects within
budgeted cost, time and quality, resulting in improved turnover and
profitability.
To cover all the elements of risk at enterprise level, risks have been
divided into nine categories as shown in the following diagram:
Risk compliance is verified regularly to test the compliance of
controls and mitigation plans. A summary is presented to the Risk
Management Committee (RMC). Risk identification and assessment
processes, as well as risk audit process are being handled through
"Enterprise Risk Management System (ERMS)" software.
Project Risk Management has been implemented for important projects as
per the criteria approved by RMC. The risks severities are categorized
into critical, major, cautionary and minor based on Risk Score
(probability multiplied by overall impact). A risk report, issued
monthly, along with mitigation action plans is circulated to all
concerned regularly for action.
The status of Enterprise Risk Management (ERM) & Project Risk
Management (PRM) Systems is presented to the Risk Management Committee
of the Board, the Audit Committee and the Board of Directors.
Your Company issues a bi-monthly digital news letter titled "Risk
Screen". The "Risk Screen" is emailed to all the employees. This
spreads awareness about various risk management activities/
achievement, new topics/practices/ updates on ERM or PRM and creates
enthusiasm in them to control risks proactively in their work
processes.
The Company is committed to further strengthening its risk management
capabilities in order to protect interests and enhance shareholder
value.
Vigilance
During the year, CTE type examination of EIL''s jobs on LSTK/OBE basis,
random inspection of in-house contracts/purchases, scrutiny of
Immovable Property Returns, investigation of complaints etc. were
carried out by the Vigilance Department with the focused objective of
ensuring conformity to Company procedures and Government guidelines.
Various rules, regulations and procedures were reviewed during the year
for systemizing the work. The observations reported by CTE/CVC were
examined and necessary actions taken. System improvements were
suggested to the Management and necessary measures were undertaken for
improvement.
A number of initiatives were undertaken for spreading vigilance
awareness amongst the employees which include orientation program for
new joinees on May 22, 2015 and celebration of Vigilance Awareness Week
2015 during October 26-31, 2015 in various offices of EIL. As part of
the Week, a seminar on the topic "Preventive Vigilance as a tool for
Good Governance" was organized on October 28, 2015 wherein Shri M. P.
Juneja, former Additional Member - Railway Board & Ex. CTE, CVC
delivered the keynote address in the presence of senior management
officials of the Company. Various competitions viz. Essay, Poster,
Slogan, Debate etc. were also organised during Vigilance Awareness
Week.
A Compendium of Vigilance guidelines and circulars for Contracts &
Purchase Processes was inaugurated by C&MD and Functional Directors on
March 29, 2016. As per directions issued by the Central Vigilance
Commission and the Department of Public Enterprises, details of
vigilance activities were also presented to the Board for the period
ending June 2015 and December 2015.
Vigilance continued to monitor the progress of the following
programs/policies:
- Leveraging Technology
Reverse auctioning, e-tendering, e-payment, e-receipt, etc have already
been implemented in the Company and are being monitored regularly
against the set targets. Clearance of vendors'' bills on ''First in,
First Out'' (FIFO) basis under Bill Tracking system (BTS) is ensured.
BTS has a provision for facilitating details about the status of
vendors'' bills.
- Complaint Handling Policy (CHP)
As per CVC Guidelines, EIL has formulated a Complaint Handling Policy
(CHP) to resolve complaints/grievances from public, contractors,
vendors, suppliers etc. A web portal for online complaint handling is
linked to the Company''s website which is regularly monitored by
Vigilance Department with respect to the status of complaints
- Policy regarding recruitment of Ex-employees
EIL has a policy for hiring retired/ex-employees of the Company and
other PSUs. Vigilance ensures that employees who have been penalized
during service are not considered for re-employment.
- Job Rotation
Job rotation of sensitive posts is being done and the same is being
reported on monthly basis.
- Integrity Pact
EIL is committed to higher ethical standards in contracts and
procurement as well as transparency in all its business dealings. An
Integrity Pact Program was adopted in November, 2011 for all Contracts
& Purchases in EIL''s account for enquiries having threshold value over
Rs.5 Crore. The threshold value has now been lowered from Rs.5 Crore to
Rs.1 Crore.
- Online Vigilance Clearance (OVC) and Scrutiny of IPRs
Online Vigilance Clearance and Immovable Property returns for employees
are being carried out through the website for Vigilance activities -
"Avalokan" on OVC portal.
Finance
The Company continued its strong cash generation driven by business
performance. The efficient financial and cost management system
continued to facilitate cash generation as well as creation of wealth.
EIL optimized the returns on cash reserves by deploying cash surplus in
safe and liquid instruments as per the approved investment policy of
the Company.
Internal Audit
The Company has an Internal Audit Department having competent
professionals. During the year, several internal audit assignments with
focus on checks and controls on system and procedures, monitoring
compliances and continuous upgrade of controls have been carried out
and the reports are regularly submitted to the Management and the major
findings to the Audit Committee of the Board.
Human Resource & Industrial Relations
People are at the heart of your Company''s business as the quality of
services that the employees deliver directly impacts the results of the
organization. HR thus endeavors at developing a motivated workforce
which is committed and aligned with the organization''s strategic goal
and objectives. Employee-centric policies and development initiatives
drive the human resource to deliver their best. The policies are
regularly re-visited and updated to keep them relevant.
As of March 31 2016, EIL has 3042 employees, including 2425
professionally qualified employees. Approximately 5.69% of our
employees are located outside India functioning in international work
environments.
- Talent Acquisition
Our talent acquisition strategy aims at identifying and developing a
well equipped talent pool. Diverse recruitment models are employed to
meet dynamic business needs with intake of fresh talent, domain
specialists, short term hiring through outsourcing and onboard
consultants/advisors.
Planned job rotation has been implemented for optimum utilization of
available human resources.
- Performance Management System
In the area of Talent Assessment and Appraisal, EIL has in place a
robust and transparent Performance Management System that gives
weightage to both performance and potential. The Performance
Management System is an online process. The outcome of Performance
Management System is used for performance related pay, career
progression, training & development and succession planning.
- Employee Welfare
During the year, efforts were made for aligning welfare measures
towards enhancement of the quality of worklife for employees. Various
employee welfare initiatives were taken ranging from holding
talk-cum-interactive sessions on Health & Lifestyle Enrichment,
extension in medical benefits, coping with stress etc besides sports
and other family get-togethers for enhancing the quality of life.
- Thrust on Sports
Providing a supportive role towards employee health & fitness, EIL
promotes a culture of sports by organizing weekend sessions and
interdepartmental tournaments for various sports. Employees are
encouraged to participate in trekking expeditions and sport tournaments
at regional and national levels. The employees participated in 10 PSPB
tournaments. An active member of Petroleum Sports Promotion Board
(PSPB), EIL hosted the PSPB Lawn Tennis Tournament at R.K. Khanna
Stadium, New Delhi where 8 teams participated. Annual Sports Day is a
calendared event and was organized in December 2015.
- Annual Awards
Recognizing the contribution of team(s) and individuals, employees were
felicitated through different categories of Annual Award, viz
- Best employee of the year in Staff Category
- Young Executive of the Year
- Professional of the Year
- Innovation Awards-Individual Innovation, Team Innovation
- Technical Paper Writing
Annual Awards for year 2014-15 were presented on Independence Day. A
total of 37 employees were awarded in different categories.
- Training & Development
In alignment with overall organizational and business strategy, the
Training Division continued to facilitate individual and organizational
development. An Annual Training Calendar was drawn up enlisting
programmes planned for the year. For the development of internal
resources, 111 Domain training programmes, 73 soft skills/ behavioral
and 6 Leadership Development Programmes were organized for professional
and life skill enhancement besides development of leadership
continuity. Around 412 participants were nominated to 132 external
training programmes organized by reputed organizations and institutions
in India and abroad.
Average training days per employee was 2.57 during the financial year.
Structured training programmes were planned and organized on
specialized subjects for clients, generating revenues for the Company
and showcasing EIL''s technical dominance. During the year, 4 open
programmes were organized at Company''s Training & Development Centre,
Gurgaon and 12 customized programmes were conducted at various client
locations including Bahrain, Vadodara, Guwahati etc.
- Mentorship Development
With an objective to foster professional relationships and provide a
forum for offering constructive advice to support the career
development of the mentee, EIL supports a Mentorship Development
Programme allocating trained mentors in the ratio of 1:3 (Mentor:
Mentee) for all new entrants to the organization. Structured
interactions are encouraged for building positive relationships between
the mentor & mentees for long time benefits, both to the mentee and the
organisation.
- Leveraging IT in HR
IT assisted HR processes are regularly updated to comply with existing
rules and policies with emphasis on ease of use and user friendly GUIs
(Graphic User Interface). More than 1060 news items/reports were
uploaded on web based EIL Connect which recorded more than 17 Lakh hits
during the financial year, thus continuing its efficacy in maintaining
an interactive environment with employees located in India and abroad.
- HR Initiatives
The HR Strategy was formulated, integrating multiple perspectives on
the links between business objectives and Human Resource functions.
Cross functional teams were formulated for pointers on how HR can
contribute towards better integration of business strategy with HR
functions on identified focus areas.
Assessment & Development Centres (ADCs) were conducted for 67 senior
management personnel during October - November 2015, for assessing
officers in both individual and group based environments, for all round
development.
Performance Contracts (PCs) for 2015-16 were executed for all Divisions
of HR Directorate cascading business objectives within HR functions.
The four perspectives namely Operational, Process, Financial and HR,
with each perspective having defined Key Performance Indicators (KPIs)
and quarterly targets enabled continuous monitoring and evaluation of
performance.
- Implementation of Government Directives on Scheduled Caste/Scheduled
Tribes
With a view to accelerate the pace of socio-economic development of the
nation, EIL has been endeavoring towards safeguarding the interests of
SC/ST employees.
The Company has appointed a Liaison Officer to work as a facilitator in
ensuring that due attention is paid to the issues of SC/ST employees.
Management also encourages communication with the office bearers of the
SC/ST Employee''s Welfare Association by holding periodical meetings
with the Association.
Scholarships were awarded by EIL to 15 SC and ST (SC- 10 and ST-5)
undergraduate engineering students.
The percentage of employees belonging to Scheduled Castes and Scheduled
Tribes was 18.6% and 4.5% respectively, out of the total employee
strength of the Company (as on March 31, 2016). Regular meetings were
held with representatives of SC/ ST Welfare Association and Liaison
Officers for redressal of their grievances/concerns.
- Initiatives for the benefit of Persons with Disabilities
EIL is implementing the provisions of the Disabilities Act, 1995 by way
of 3% reservation for Persons with Disabilities. Special Recruitment
Drive for Persons with Disabilities (PwDs) was carried out in FY
2015-16. As on March 31, 2016, there are 41 (i.e., 1.34%) PwD employees
on the rolls of the Company.
- Women Development
Women constitute approximately 12.5% of EIL''s human resource, wherein
85% are in the officer cadre. EIL has in place, a Women Forum
comprising of senior officials as Patron, Chairperson and
Co-Chairperson, to cater to the development needs of women employees.
Adequate opportunities are made available to women employees for
participation in National as well as International Conferences and
Symposiums so that they benefit from the knowledge of Industry and
Domain Best Practices.
Corporate Social Responsibility
EIL''s CSR policy aims at creating a sustainable environment through its
activities for community and environment.
As per Companies Act 2013, a budgetary allocation of 2% of the net
profit made during three immediately preceding financial years has been
done in the financial year 2015-16 for CSR activities.
Education: Extensive interventions were made by the way of adopting 100
Ekal Vidyalayas of Dibrugarh District in Assam and 25 Vidyalayas in
Odisha under the ''One Teacher School'' program. Educational programmes
are being supported in schools of Uttarakhand and slums of Delhi/NCR.
Construction of classrooms and toilets (for girls) at Cuddalore and set
up of Digital Library for children in rural areas of Andhra Pradesh
were undertaken. Projects like construction of auditorium in Ongole,
Prakasm district, Andhra Pradesh, compound wall of school in
Thiruvottiyur, Chennai are under implementation.
Health Care: Four Mega health camps were held for the needy in
Dibrugarh, Mangalore, Vadodra and Rawatbhata. Projects such as 30
health checkup camps for poor in Delhi/NCR, installation of medical
equipment for slums dwellers of Delhi and Mobile Medical Care Units for
affording health care to needy villagers in remote Odisha are in
progress.
Drinking Water/Sanitation: EIL supported the construction of sanitation
facilities in schools of Assam, Bihar, Odisha and Tamil Nadu under
Swachh Vidyalaya Project.
Installation of RO plants in six locations at Kakinada in Andhra
Pradesh and construction of 20 RO Plants in Dharwad District, Karnataka
are in progress.
Rural Electrification: EIL supported installation of two Units of 40
KwP Solar Photo Voltaic Power Plants on community participation basis,
one each at Pipcha and Pigmo in Zanskar subdivision, Kargil district,
Jammu and Kashmir. LED based solar public lighting system and solar
street lights were installed in Mizoram, Odisha and Uttar Pradesh.
Installation of Solar Power Plant at Ramakrishna Ashram, New Delhi is
in progress.
Environment Protection/Sustainability: EIL supported the social
outreach programme of Ladakh Region and installation of environment
friendly, green cremation system in New Delhi.
Women Empowerment: EIL is supporting skill training for underprivileged
women in dress making and embroidery in villages around Kota. EIL is
also facilitating livelihood training in cottage industry and basic IT
skills for 5,000 women of backward sections of the society in Delhi
besides conducting a functional literacy programme for economic
empowerment of 120 tribal women of Bolangir District, Odisha
Upliftment of underprivileged: Health Care equipment was distributed to
specially abled, old and destitute in New Delhi. Assistive aids and
appliances were distributed to poor and needy with disabilities in
Odisha and Assam. A lift was installed at an old age home in New Delhi.
EIL is also supporting the construction of first floor of an old age
home for the blind in New Delhi and providing ''Multi-Facility Health
Package'' for destitute people. 10 Camps for distribution of assistive
aids and appliances to PwDs are underway.
Community Development: To strengthen the rural infrastructure in Yanam
(Puducherry), a project for construction of RCC retaining wall / road
side drains / Compound wall is in progress.
Vocational Training/Skill Centers: Training for employment generation
and skill development of 40 candidates belonging to SC, ST, OBC and BPL
categories at Bharuch, Gujarat and special placement linked skill
development training for various trades like IT/ITES, Hospitality,
Retail
Supervisory, Garment etc for youth in Manali and Siruseri area in Tamil
Nadu was supported by EIL. Skill development training is also being
extended to youth at Bhopal and Faridabad.
Swachh Bharat Abhiyan
Swachh Bharat Abhiyan is a transformational initiative launched by the
Hon''ble Prime Minister, Shri Narendra Modi. Your Company has eagerly
responded to the Hon''ble Prime Minister''s clarion call for a Swachh
Bharat and undertaken various activities during the year :
Swachh Vidyalaya Program
To help provide the basic amenity of safe and clean toilets to a large
segment of the Indian population esp. the women, EIL adopted 509 school
toilets in the states of Bihar, Odisha, Tamil Nadu and Assam for
construction and repair. Separate toilets were planned for girls and
boys in schools, some of which are located in very remote areas. With
active involvement of the local, state and central govt., construction
of all toilets was achieved before schedule.
Shramdan
EIL officers have been participating enthusiastically in cleanliness
drives that are organized on a regular basis in and around the Head
Office, adjoining traffic islands and various site premises.
Awareness Campaigns/Social Media
Photographs, news items and articles on various activities relating to
Swachh Bharat Abhiyan have been uploaded/published regularly on the
Corporate Website, Intranet, Facebook, Twitter, Company Journals etc.
The Unaudited Financial Results of EIL for most of the Quarters were
designed on the theme of "Swachh Bharat".
To increase public awareness about the Swachh Bharat Abhiyaan, an
outdoor advertisement has been on display since the last year at a bus
queue shelter in Bhikaiji Cama Place which caters to the high volume
traffic passing through the busy Ring road. A front-lit signage (60 ft
x 30 ft) has also been installed on the front facade of EI Annexe
building.
Cleanliness and Sanitation
Inspection of toilets and floors in office premises is undertaken
almost daily/weekly at all EIL offices. Detailed Reports are received
from site In-charges via EIL''s Field Personnel Cell (FPC) and
Administration personnel at EIL HO /Gurgaon.
Waste to Fuel
EIL adopted the city of Mathura in Uttar Pradesh to set up a Waste to
Fuel conversion facility as a part of Swachh Bharat initiatives being
undertaken under the aegis of MoP&NG. Active discussions and strategies
are underway for its execution.
In addition to the above CSR highlights, a report on CSR activities as
per the provisions of the Companies Act, 2013 is annexed to this
report.
Make In India
"Make In India" is a path-breaking initiative launched by the Hon''ble
Prime Minister aimed at reviving and revitalizing the manufacturing
sector in the country. As part of the "Make In India" campaign, your
Company has been pursuing several initiatives:
- Identification of current imports with specific focus on import
substitution
- Contribution to Government''s Policy formulations to encourage
indigenization
- Vendor interaction to upgrade indigenous manufacturing technologies
- Indigenization of equipment manufacturing to increase domestic
content
- Vendor enlistment through continuous interaction, assessment and
evaluation
- Online empanelment of prospective vendors
- Continuous interaction with other organizations towards collaborative
research in order to promote indigenous technology
- Local skill development initiatives and enablers.
Your Company is piloting the midstream sectors for Make In India
initiative under MoP&NG and is a member of the Steering Committee set
up for the purpose. To this effect, regular vendor meets are being
organized by EIL for interaction with the specific domain based
industries and online vendor empanelment processes. Towards the Make In
India campaign, apart from regular vendor meets, two dedicated
workshops were also organized with select domestic and overseas
stakeholders in Mumbai and Delhi for sensitizing the manufacturing
sector to various policy initiatives being contemplated by the Govt. of
India and Oil & Gas sector.
EIL has been actively engaged with MoP&NG and other Oil & Gas sector
organizations for this initiative through participation in several
stakeholder meets and contributing to various draft policy formulations
such as Purchase Preference Policy which would be mandated under the
ambit of Make In India.
Official Language
To propagate and enhance the usage of Official Language in
communication, various initiatives like facilitation of Regular Classes
and Correspondence Courses, Hindi workshops and IT intervention
facilitating ease of use were undertaken.
Rajbhasha Vibhag organized ''Poster'' and ''Hindi Kavita Path'' competition
for children of EIL employees during the Pakhwada Celebration.
Official Language inspections were conducted by the Committee of
Parliament on Official Language and Department of Official Language,
Ministry of Home Affairs. Rajbhasha Vibhag also carried out regular
inspections of 7 departments and 6 EIL offices.
Awards and Accolades
EIL was the proud recipient of the following awards and accolades
through the year:
- Dun & Bradstreet India''s Top PSUs Award 2015 in the category of
"Consultancy Services: Engineering & Technology".
- Governance Now PSU Award 2015 in the category of "Value Growth."
- 8th CIDC Vishwakarma Award for Construction Health, Safety &
Environment to DCU, CPCL Refinery, Chennai & Best Construction Projects
to CDU-4 Project, BPCL Refinery, Mumbai.
- "Outstanding Concrete Structure in Delhi NCR for the year 2014" Award
by the Indian Concrete Institute for Data Centre Complex constructed at
Manesar (Haryana) for UIDAI.
- Skoch Order-of-Merit Awards 2015 for Tail Gas Treating Technology.
- Second Prize in Petroleum Rajbhasha Shield 2014-15 awards by Ministry
of Petroleum & Natural Gas, Govt. of India.
- National Awards for Excellence in CSR & Sustainability by "World
Federation of CSR Professionals" in the category of "Best Overall
Excellence in CSR".
- Award for Most Innovative use of Training & Development as HR
initiative for OD by World HR Congress.
- Awards in the categories of "Organization with Innovative HR
Practices" and "Best Corporate Social Responsibility Practices" by Asia
Pacific HRM Congress.
- Legend PSU of the Year Award for R&D in Petrochemicals by News Ink
Media.
- National Award for Innovative Training Practices by Indian Society
for Training & Development (ISTD).
- Global HR Skill Development Award 2016 by Energy and Environment
Foundation.
- Citation on "100 Most Influential CFOs of India" to Shri Ram Singh,
Director (Finance), EIL by Chartered Institute of Management
Accountants (CIMA).
- Delhi Management Association''s ''Prashasti Samman''- National Award for
Excellence to Successful Women Entrepreneurs to Ms. Veena Swarup,
former Director (HR).
- Scope Excellence Award for Outstanding Woman Manager to Ms Vartika
Shukla, ED (R&D).
- 8th CIDC Vishwakarma Award for Public Officer to Shri. A. Firoze,
former GM (Corporate Affairs and CSR).
- "Women of Excellence Awards 2015" by IPE to Ms. Indrani Krishnan and
Ms. Anubha T Agarwal.
Joint Ventures
Ramagundam Fertilizers and Chemicals Limited (RFCL)
RFCL has been incorporated as a joint venture company of Engineers
India Limited (EIL), National Fertilizers Limited (NFL) and Fertilizer
Corporation of India (FCIL), for setting up a Urea and an Ammonia plant
at Ramagundam in Karimnagar district of Telengana. The JV will be
responsible for setting up a gas based urea plant with a capacity of
3850 TPD. NFL & EIL will each have 26% equity in the JV and EIL shall
take up project execution in EPCM mode. The project completion schedule
is challenging for EIL with a time line of 36 months for commissioning,
from the technology award date. NFL shall provide expertise for
operation and maintenance of the plant as well as for marketing of the
product.
TEIL Projects Limited
TEIL Projects Ltd., a joint venture Company with Tata Projects Limited,
is executing consultancy projects in City Gas Distribution, CNG, Oil,
Gas and Refinery sectors. The prospects of the JVC do not appear to be
good and with the fall in the commodity prices especially Oil, the
possibility of securing orders is virtually nil. The shareholders of
JVC, therefore, decided to dissolve the JVC with a view to arrest
further erosion of capital.
Subsidiary Companies
Certification Engineers International Limited (CEIL)
CEIL, a wholly owned subsidiary of EIL, continued to provide
Certification as well as Third Party Inspection (TPI) services to
various clients. During the year, CEIL secured a number of assignments
from ONGC, VMSS, RINL, GSPL, BPCL, Reliance Industries Ltd. and various
State Governments Like TEDA, VMSS, Rajasthan Housing Board and others,
notable among these being:
- ONGC- Certification Services for Mumbai High Daman Development
Project & C-26 Pipeline and TPI services for Sagar Samrat Conversion
Project, Additional Development of Vasai east and Additional Pipeline
Project.
- TEDA, VMSS, Rajasthan Housing Board - TPI for various infrastructure
Projects.
- GSPL - TPI for various Pipeline Projects.
- Reliance Industries Ltd, for marketing terminals at Chennai, Kanpur
and Haldia.
Apart from these, CEIL secured many Third Party Inspection assignments
from clients like IOCL, MDL, DRDO, Afcon Infrastructure Ltd., Jindal
Saw Ltd. ERDMP & statutory audit assignments from GAIL, IOCL, Cairn
India Ltd. etc.
The Board of Directors of the Company has recommended for the financial
year 2015-16, a final dividend of Rs.300/- per share (of face value of
Rs.100/- per share) in addition to Rs.200/- per share interim dividend
already paid during the year. With this, the total dividend for the
financial year 2015-16 works out to Rs.500/- per share. Payment of
final dividend is, however, subject to approval of shareholders in the
ensuing Annual General Meeting of the Company. The dividend, if
approved and declared in the forthcoming Annual General Meeting, would
result into total dividend outflow of Rs.500.00 Lakhs and dividend
distribution tax of Rs.101.79 Lakhs aggregating to total outflow of
Rs.601.79 Lakhs.
EIL Asia Pacific Sdn.Bhd
EIL Asia Pacific Sdn. Bhd. (EILAP) was incorporated on February 21,
1994 under the Malaysian Companies Act, 1965. EILAP was not able to
secure business because of mandatory Bhoomiputra regulations of the
Government of Malaysia. The JV was closed in the FY 2015-16.
Corporate Governance
The Company is committed to good Corporate Governance as per the
requirements of SEBI Regulations and DPE Guidelines in this regard.
The Board of Directors support the broad principles of Corporate
Governance. In addition to the basic issues, EIL Board lays strong
emphasis on transparency, accountability and integrity. As required
under SEBI (Listing Obligations and Disclosure Requirements)
Regulations, 2015 and DPE Guidelines on Corporate Governance, the
Report on Corporate Governance, together with the Auditors'' Certificate
on compliance of conditions of Corporate Governance, along with the
Management''s Reply on the comments of Auditors is annexed to this
report.
Number of Meetings of the Board
The Board met six times during the financial year 2015-16, the details
of which are given in the Corporate Governance Report annexed to this
Report which forms part of the Annual Report. The intervening gap
between any two meetings was within the period prescribed under
Companies Act, 2013, SEBI (Listing Obligations and Disclosure
Requirements) Regulations, 2015 and DPE Guidelines on Corporate
Governance. For further details regarding number of meetings of the
Board and its committees, please refer Corporate Governance Report,
annexed to this Report.
Composition of Audit Committee
The recommendations made by the Audit Committee during the year were
accepted by the Board. The other details of Audit Committee like
composition, terms of reference, meetings held are provided in the
Corporate Governance Report annexed to this Report.
Declaration by Independent Directors
The Company has received necessary declaration from each independent
Director under Section 149(7) of the Companies Act, 2013, that he meets
the criteria of independence laid down in Section 149(6) of the
Companies Act, 2013, SEBI (Listing Obligations and Disclosure
Requirements) Regulations, 2015 and DPE Guidelines on Corporate
Governance.
Training of Board Members
The Company has a well defined Training Policy for training to Board
Members which inter-alia include the various familiarisation programmes
in respect of their roles, rights, responsibilities in the company,
nature of the industry in the company operates, business model of the
company etc. Further, the same is also taken care during the various
strategy meets of the Company and different presentations in the
Board/Committee meetings on the statutory Laws. The details of such
familiarisation programmes/Training Policy have also been posted on the
website of the Company at the http://engineersindia.
com/corporate-governance/m-160 web-link.
Directors and Key Managerial Personnel (KMP)
- Inductions
Shri Sandeep Poundrik was appointed as Director (Government Nominee)
w.e.f. July 14, 2015 in terms of Ministry of Petroleum & Natural Gas,
Government of India, letter no. C-31033/1/2012- CA/FTS:18688 dated July
14, 2015. Ms. Sushma Taishete was appointed as Director (Government
Nominee) w.e.f. January 2, 2016 in terms of Ministry of Petroleum &
Natural Gas, Government of India, letter no.
C-31033/1/2012-CA/FTS:18688 dated January 2, 2016. Shri Umesh Chandra
Pandey, Shri Vikas Khushalrao Deshpande and Dr. (Prof.) Mukesh Khare
were appointed as Additional Directors (Non-official Part- time
Independent) w.e.f. November 20, 2015 and Mrs. Arusha Vasudev was
appointed as Additional Director (Non-official Part-time Independent)
w.e.f. December 15, 2015 in terms of Ministry of Petroleum & Natural
Gas, Government of India, letter no. C-31034/12/2015-CA/FTS:39810
dated November 20, 2015.
- Re-appointments
In accordance with the provisions of the Articles of Association of the
Company, Shri Ram Singh, Director (Finance) and Shri Ashwani Soni,
Director (Projects) would retire by rotation, at the ensuing Annual
General Meeting, and being eligible, offer themselves for
reappointment. In accordance with the provisions of the Companies Act,
2013, Shri Umesh Chandra Pandey, Shri Vikas Khushalrao Deshpande, Dr.
(Prof.) Mukesh Khare and Mrs. Arusha Vasudev who were appointed as
Additional Directors (Non-official Part-time Independent) after the
date of last Directors'' report, shall vacate their office at the
ensuing Annual General Meeting. Necessary notices have been received
from them under section 160 of the Companies Act, 2013, proposing their
candidature for appointment. The same has also been given on the
website of the Company at http://engineersindia.
com/corporate-governance/m-160. The Board recommends their appointment.
Brief resume of the Directors seeking appointment/ reappointment
together with the nature of their expertise in specific functional
areas, disclosure of relationships between Directors inter-se, names of
companies in which they hold Directorships and the
membership/chairmanship of Committees of the Board along with their
shareholding in the Company etc. as stipulated under SEBI (Listing
Obligations and Disclosure Requirements) Regulations, 2015, DPE
Guidelines on Corporate Governance and other statutory provisions are
given in the Annexure to Notice of 51st Annual General Meeting.
- Retirements
After the date of last Directors'' Report i.e. July 9, 2015, Dr.
Archana S. Mathur, Director (Government Nominee) ceased to be Director
of the Company w.e.f. 28th October, 2015. Ms. Veena Sawarup, Director
(HR) ceased to be Director of the Company w.e.f. 1st July, 2016 due to
her retirement on attaining the age of superannution on 30th June,
2016. The Board placed on record its sincere appreciation for the
valuable services rendered and contributions made by Dr. Archana S.
Mathur, Director (Government Nominee) and Ms. Veena Swarup, Director
(HR) of the Company.
- Additional Charge
Shri Sanjay Gupta, Chairman & Managing Director was entrusted with the
additional charge of the Post of Director (Commercial) for a period of
3 months w.e.f. 1.06.2015 to 31.08.2015 or till the appointment of
regular incumbent to the post or until further orders whichever is the
earliest vide Ministry of Petroleum & Natural Gas, Government of India,
letter no. C-31018/3/2015- CA/FTS:38389 dated 25.06.2015 which has
further been extended twice and Shri Sanjay Gupta continues to hold the
same.
Secretarial Auditor
M/s Agarwal S. & Associates, Practicing Company Secretaries, was
appointed to conduct the Secretarial Audit of the Company for the
financial year 2015-16, as required under Section 204 of the Companies
Act, 2013 and Rules thereunder. The Secretarial Audit Report for the
financial year 2015-16 along with the Management''s Reply on the
comments of Secretarial Auditor is annexed to this Report.
Vigil Mechanism/Whistle Blower Policy
The Company has formed the Whistle Blower Policy/Vigil Mechanism and no
personnel have been denied access to the Audit Committee. The same has
also been given on the website of the Company at
http://engineersindia.com/corporate-governance/m-160.
Transfer of Amounts to Investor Education and Protection Fund
A detailed disclosure regarding the same has been given in the
Corporate Governance Report which is annexed to this Report. The same
has also been given on the website of the Company at http://
engineersindia.com/corporate-governance/m-160.
Listing on Stock Exchanges
The Company is listed on the BSE Ltd. and National Stock Exchange of
India Ltd. The Company has paid Listing fees for the Financial Year
2015-16 to the above Stock Exchanges in time.
Nomination and Remuneration Committee
EIL is a Public Sector Undertaking (Government Company) and the
appointment of Directors, both Executive and Non-Executive are made by
the Government of India and are being paid remuneration as per the
terms of their appointment. The Company has a Nomination and
Remuneration Committee and detailed disclosure in this regard has been
given in the Corporate Governance Report which is annexed to this
Report.
Performance Evaluation of the Board
EIL is a Public Sector Undertaking (Government Company) and the
appointment of Directors, both Executive and Non-Executive are made by
the Government of India. Therefore, the Company has not laid down any
criteria for performance evaluation of the Independent Directors and
the Board.
Particulars of Contracts or Arrangements made with Related Parties
(RPTs)
In line with the provisions of the Companies Act, 2013 and the Listing
Regulations, the Company has formulated a Policy on materiality of
Related Party Transactions and also on dealing with Related Party
Transactions. The same has been posted on the website of the Company at
http://engineersindia.com/corporate-governance/m-160. The Company gives
the disclosure regarding material transactions with related parties on
quarterly basis along with the compliance report on Corporate
Governance. As per requirements of Section 134 (3) of Companies Act,
2013 read with rule 8 of Companies (Accounts) Rule, 2014, particulars
of contracts or arrangements with related parties as referred in
section 188 (1) of the Companies Act, 2013 is annexed to this report.
During the year, there were no material RPTs. Further, suitable
disclosure as required by the Accounting Standards (AS18) has been
given in the Notes to the Financial Statements.
Details of Loans/Investments/Guarantees
In compliance with the provisions of the Companies Act, 2013, the
details of investments made and loans/guarantees provided as on
31.03.2016 are given in the respective Notes to the financial
statements.
Extract of Annual Return
In accordance with Section 134(3)(a) of the Companies Act, 2013, an
extract of the annual return in the prescribed format is annexed to
this report.
Cost Auditors
EIL does not fall under the cost audit rules and therefore, there is no
requirement of cost audit for the Company in terms of amended Companies
(Cost Records and Audit) Rules.
Conservation of Energy, Research and Development, Technology
Absorption, Foreign Exchange Earnings and Outgo
As the Company operations do not involve any manufacturing or
processing activities, the particulars as per the Companies (Disclosure
of Particulars in the Report of the Board of Directors) Rules, 1988,
regarding conservation of energy and technology absorption, are not
applicable. The particulars regarding expenditure and earnings in
foreign exchange are given in Note No. 2.27 of the Notes to Accounts.
Significant and Material Orders
There are no significant and material orders passed by the regulators
or courts or tribunals impacting the going concern status and Company''s
operations in future.
Other Disclosures
No disclosure or reporting is required in respect of the following
items as either these were not applicable or there were no transactions
on these items during the financial year 2015-16:-
i. Details relating to deposits covered under Chapter V of the Act.
ii. Issue of equity shares with differential rights as to dividend,
voting or otherwise.
iii. Issue of shares (including sweat equity shares) to employees of
the Company under any scheme.
iv. Details regarding receipt of remuneration or commission by the
Managing Director or the Whole-time Director from any of its
subsidiaries.
v. Buy-back of shares.
vi. Issue of Bonus shares.
Further, EIL Asia Pacific Sdn Bhd Malaysia ceased to be the subsidiary
of the Company during the year 2015-16 whereas the companies which have
become or ceased to be joint ventures or associate companies during the
year are NIL.
During the financial year 2015-16, there were no cases filed pursuant
to the Sexual Harassment of Women at Workplace (Prevention, Prohibition
and Redressal) Act, 2013.
There are no material changes and commitments affecting the financial
position of the Company which have occurred between the end of the
financial year and the date of this report.
Code of Conduct
EIL has formulated a Code of Business Conduct and Ethics for Board of
Directors and Senior Management Personnel. The confirmation of
compliance of the same is obtained from all concerned on annual basis.
All Board Members and Senior Management Personnel have given their
confirmation of compliance for the year under review. A declaration
duly signed by C&MD is given under para 2(e) of the Report on Corporate
Governance annexed to this Report. The Code of Business Conduct and
Ethics for Board of Directors and Senior Management Personnel are given
on the website of the Company at
http://engineersindia.com/corporate-governance/m-160.
Right to Information
Under the provisions of section 4 of the Right to Information Act, 2005
every public authority is required to display necessary information to
citizens to secure access to information under the control of public
authority in order to promote transparency and accountability in its
working and functioning.
EIL, being a responsible public sector undertaking, has displayed
essential information on its website under the head RTI. The management
has notified CPIO and the First Appellate Authority (FAA) in compliance
with the requirements of the RTI Act. Between April 01, 2015 and March
31, 2016, a total of 127 (one hundred twenty seven) applications were
received by the Company and all of them were disposed off by providing
requisite information as per rules. Apart from RTI applications, the
Company also received appeals against the decision of CPIO, which too
were duly attended to and appropriately disposed off by the First
Appellate Authority.
Directors'' Responsibility Statement
Your Directors state that :
a) in the preparation of the annual accounts for the year ended March
31, 2016, the applicable accounting standards read with requirements
set out under Schedule III to the Companies Act, have been followed and
there are no material departures from the same;
b) the Directors have selected such accounting policies and applied
them consistently and made judgements and estimates that are reasonable
and prudent so as to give a true and fair view of the state of affairs
of the Company as at March 31, 2016 and of the profit of the Company
for the year ended on that date;
c) the Directors have taken proper and sufficient care for the
maintenance of adequate accounting records in accordance with the
provisions of the Act for safeguarding the assets of the Company and
for preventing and detecting fraud and other irregularities;
d) the Directors have prepared the annual accounts on a ''going concern''
basis;
e) the Directors have laid down internal financial controls to be
followed by the Company and that such internal financial controls are
adequate and are operating effectively; and
f) the Directors have devised proper systems to ensure compliance with
the provisions of all applicable laws and that such systems are
adequate and operating effectively.
Auditors
M/s Arun K Agarwal & Associates, Chartered Accountants were appointed
as Auditors of the Company for the financial year 2015-16 by the Office
of Comptroller & Auditor General of India.
Bankers
Bankers of the Company include State Bank of India, Indian Overseas
Bank, State Bank of Travancore, Vijaya Bank, Corporation Bank, Bank of
Baroda, Punjab National Bank, Union Bank of India, HDFC Bank, ICICI
Bank, Indian Bank, Bank of India, Oriental Bank of Commerce, Canara
Bank, IDBI Bank, Axis Bank, IndusInd Bank and Citi Bank.
Particulars of Employees
As per the provisions of Section 197 of the Companies Act, 2013 and
rules made thereunder, Government Companies are exempted from inclusion
of the statement of particulars of employees. The information has,
therefore, not been included as part of the Directors'' Report. However,
the same information is open for inspection at the registered office of
the Company on all working days between 10.30 a.m. to 12.30 p.m. prior
to the Annual General Meeting.
Acknowledgement
Your Directors are grateful for all the help, guidance and support
received from Ministry of Petroleum & Natural Gas and from other
Ministries of the Government of India. Your Directors are also grateful
to the Bankers, Statutory Auditors, Comptroller & Auditor General of
India and the investors for their continued patronage and confidence in
the Company.
Your Directors thank all our esteemed clients for the faith and trust
reposed in the Company. With continuous learning, skill upgradation,
technology development, we will continue to provide world class
professionalism and services to our clients.
Your Directors thank all associates, vendors and contractors within the
country and abroad, for their continued support without which EIL could
not have achieved the desired results. Your Directors are grateful to
all the Foreign Missions in India and Indian Missions abroad in
countries where EIL has business operations for their continued help
and support.
Your Directors wish to convey their appreciation to all employees for
the valuable services and cooperation extended by them and are
confident that they will continue to contribute their best towards
achieving still better performance in future.
For and on behalf of the Board of Directors
Place : New Delhi Sanjay Gupta
Date: August 3, 2016 Chairman & Managing Director
Mar 31, 2015
Dear Members,
The Directors have great pleasure in presenting the 50th Annual Report
for the financial year ended 31st March, 2015 along with Audited
Statement of Accounts, the Auditors' Report and Review of the Accounts
by the Comptroller and Auditor General of India.
2014-15 in Retrospect
Your Company sustained its good performance during FY 2014-15. The key
highlights of the financial performance of the Company for the year, as
stated in the audited financial statement, along with the corresponding
performance for the year are as under;
Financial Performance
(Figures in Rs. Lakhs)
No. Description 2014-15 2013-14
A (i) INCOME FROM SERVICES
RENDERED 171300 182359
A (ii) OTHER INCOME 27311 23209
TOTAL INCOME 198611 205568
B. EXPENDITURE
i) Cost of rendering services 149892 134310
ii) Depreciation 1963 1455
TOTAL 151855 135765
C PROFIT BEFORE TAX (A-B) 46756 69803
D Provision for Current tax 15924 21375
E Provision for Deferred Tax (90) 550
F Prior Period Tax Adjustments, 124 (98)
Short/(Excess)
G PROFIT AFTER TAX (C-D-E-F) 30798 47976
H Dividend 16847 21900
I Tax on Dividend 3302 3654
J CSR Activity Reserve (20) 609
K Retained Profits 10669 21813
L RESERVES & SURPLUS 239943 229329
M NET WORTH 256790 246176
Segment wise Performance
(Figures in Rs. Lakhs)
Consultancy & Engineering Projects Year ended Year ended
31.03.2015 31.03.2014
Segment Revenue
Consultancy & Engineering Projects 94797 110907
Turnkey Projects 76503 71452
Total 171300 182359
Segment Profit From Operations
Consultancy & Engineering Projects 22791 49196
Turnkey Projects 5602 4033
Total (A) 28393 53229
Prior period adjustment 818 277
Interest 23 6
Other un-allocable expenditure 8107 6352
Total (B) 8948 6635
Other Income (C) 27311 23209
Profit Before Tax (A-B C) 46756 69803
Capital Employed (*) 256790 246176
(*) Fixed Assets used in the Company's Business or Liabilities
Contracted have not been identified to any of the reportable segments
as the fixed assets and support services are used interchangeably
between segments. Accordingly, no disclosure relating to segment wise
assets and liabilities has been made.
Dividend
The Board of Directors of the Company has recommended a final dividend
of Rs.2/- per share (of face value of Rs.5/- per share) for the
financial year 2014-15, in addition to Rs.3/- per share interim
dividend already paid during the year. With this, the total dividend
for the financial year 2014-15 works out to Rs.5/- per share amounting
to Rs.16846.83 lacs excluding dividend distribution tax. The payment of
final dividend is, however, subject to approval of the shareholders in
the ensuing Annual General Meeting of the Company which shall be paid
to the Members whose names appear in the Register of Members as well as
beneficial ownership position provided by NSDL/ CDSL as on 18th August,
2015.
Investor Relations
EIL is constantly striving to improve its relations with all
stakeholders and build a long term, healthy relationship based on trust
and transparency. The Company treats all stakeholders at par and
maintains disclosure and transparency in sharing information on
financial performance, business outlook and strategic developments.
Your Company is equally committed to strict compliance to disclosure
and government norms as per applicable rules and guidelines and
maintains an impartial treatment with all its stakeholders. Your
Company aims to achieve this by fulfilling its responsibilities to
shareholders through fair disclosure of information and bilateral
communication.
EIL is committed to sharing information with shareholders, investors,
financial analysts, press and other stakeholders. The Management and
Investor Relations (IR) Cell regularly engage in communication with
Investors and Analysts through One-on-One meetings, conference calls,
conference participation and road shows, if required, as well as
actively organizing and participating in investor events, such as
Annual General Meetings, Press Conferences and Analyst Conferences. The
IR team utilizes various communication channels and materials including
presentations, press releases, financial fact sheets, business outlook
and strategic developments for disseminating pertinent and timely
information.
Management Discussion & Analysis
A separate report on Management Discussion and Analysis is annexed to
this Report.
Consultancy Assignments (Domestic)
Offshore Oil and Gas
During the year, EIL continued to make considerable progress in
Offshore Oil & Gas and LNG sectors in India and overseas.
The following consultancy assignments were successfully completed in
Offshore Oil & Gas during the year:
* Project Management Consultancy (PMC) services for Well-head, Process
-cum -Living Quarters Platform and Submarine Pipelines of Deen Dayal
Field Development Project of Gujarat State Petroleum Corporation
Limited (GSPC) at Mallavaram, Andhra Pradesh.
* Re-qualification and Re-certification of 50 offshore jackets for
ONGC.
* Front End Engineering Design (FEED) for Marine Works, Storage Tanks
and Re-gasification Terminal for Pertonet LNG Limited's 5 MMTPA
Gangavaram LNG Terminal.
During the year, EIL secured the following orders against stiff
competition and implementation has taken off in right earnest:
* Remedial measures for ONGC's 42" SBHT Pipeline at Umharat sea beach.
* FEED for Marine Works, Storage Tanks and Re-gasification Terminal for
LNG Terminal at Chhara of HPCL Shapoorji Energy Limited (joint venture
project of HPCL and Shapoorji Energy Limited).
Additionally, the following Offshore Oil & Gas projects are currently
under execution:
* Pre-award activities for ONGC's Water Injection South (WIS) platform.
* PMC for Dahej Expansion Ph-III A Project of Petronet LNG Limited.
* Revamping of Unmanned platforms (50 nos.) Phase-II of ONGC.
* Consultancy services for post award activities for ONGC's BPA- BPB
revamp project.
Onshore Oil & Gas
EIL is providing PMC services for Cairn's Associated Facilities Project
at Mangala Processing Terminal (MPT) comprising Storage Tanks and
Export System, Power Generation & Distribution system and integrated
balance works.
Pipelines
EIL has a significant track record in design and execution of cross-
country pipelines for transportation of crude oil, refined petroleum
products, natural gas and LPG. The following assignments have been
successfully completed during the year:
* Detailed Feasibility Report (DFR) for 1400 km Dhamra-Numaligarh Crude
Oil Pipeline for Numaligarh Refinery Limited (NRL).
* DFR for 672 km Capacity Augmentation of Vijaipur-Auriya- Phulpur Gas
Pipeline for GAIL (India) Limited.
* DFR for 1850 km Phulpur-Haldia Gas Pipeline including spurlines for
GAIL.
* Supply of gas through spurlines to Hubbali/ Dharwar twin cities for
GAIL.
* 10" x 26 km LPG Onshore/Offshore Pipeline from Mumbai Refineries of
Bharat Petroleum Corporation Limited (BPCL)/ Hindustan Petroleum
Corporation Limited (HPCL) to Uran for bpcl.
* 24" HDD Ganga River crossing for GAIL.
The following major pipeline projects are in progress:
* 12"/ 8" x 450 km Kochi-Coimbatore -Erode-Salem LPG Pipeline for BPCL.
* 18" x 45 km Re-routing of Mumbai-Manmad Pipeline for BPCL.
* 24"/ 18"/ 8"/ 4" x 243 km Replacement of KG Basin Pipeline.
* 36" x 860 km Mehsana-Bathinda Pipeline along with 24"/ 18"/ 16"/ 8" x
726 km spurlines for GSPL India Gasnet Limited (GIGL).
* 36"/30"/24" x 1428 km Mallavaram-Bhopal-Bhilwara-Vijaipur Pipeline
along with 30"/ 24"/ 18" x 477 km spurlines for GSPL India Transco
Limited (GITL).
* 12" x 100 km Hazira-Dahej Naphtha Pipeline for ONGC.
* 18"/ 16" x 275 km Natural Gas Pipeline from Vijaipur to Kota and
Spurline to Chittorgarh for GAIL.
* 36" HDD Satluj river crossing and 18" HDD Yamuna river crossing for
GAIL.
* 8" HDD Narmada river crossing for ONGC.
* 16" HDD Saloni river crossing for GAIL.
* Upgradation of pumping stations for Naharkatiya-Barauni Crude Oil
Pipeline of Oil India Limited (OIL).
Petroleum Refining
During the year, the Company achieved significant progress on the
following major petroleum refinery projects:
* The Integrated Refinery Expansion Project of BPCL Kochi Refinery aims
to increase refining capacity from the current 9.5 MMTPA to 15.5 MMTPA
and comprises process units viz., CDU/VDU, DHDT, VGO-HDT, Petro FCC,
DCU, associated utilities including CPP, Offsite facilities and
revamping of existing Naphtha Hydro- Desulphurization and
Semi-Regenerative Reformer units. Engineering activities for the
project have been completed while the construction activities are
progressing in full swing.
* EIL is providing EPCM services for the CDU-4 project of BPCL Mumbai
Refinery. Designed for a capacity of 6 MMTPA, the new grass root
facilities will replace the ageing CDU-1 and CDU-2 Units. The project
is in advanced stage of implementation and the pre-commissioning
activities have commenced.
* PMC services for the installation of a new Diesel Hydrotreater unit
(2.4 MMTPA) and Associated Facilities at BPCL Mumbai Refinery commenced
during the year. Procurement of critical Long Lead Items (LLIs) has
been initiated.
* EPCM services for conversion of CRU to ISOM and revamp of NHDS to NHT
at BPCL Mumbai Refinery commenced during the year to maximize Isomerate
yield and Octane Number and produce special products like Food Grade
Hexane. Detailed engineering and procurement of LLIs are under
progress.
* A Tail Gas Treating Unit using indigenous technology developed by EIL
R&D is being installed in the existing Sulphur Recovery Unit of HPCL
Vizag Refinery to achieve an overall sulphur recovery of 99.9%.
Detailed engineering and all procurement activities for the project
have been completed.
* The CCU Reactor Replacement Project at BPCL Mumbai Refinery was
successfully commissioned during the year.
* Basic design services for Low Cost Debottlenecking of BORL, Bina have
commenced. This will augment the refinery capacity from 6 MMTPA to 7.5
MMTPA. Finalization of Licensors is under progress.
* PMC services for implementation of 366 MW Captive Power Plant of
lOCL's 15 MMTPA Paradip Refinery Project. Commissioning activities are
progressing in full swing.
* Under Phase-Ill Refinery Expansion Project, the capacity of Mangalore
Refinery of MRPL has been increased to 15 MMTPA by adding a new CDU/VDU
of 3 MMTPA and associated facilities. The Project has been implemented
on hybrid mode of PMC- LSTK, OBE and EPCM. All process units and
associated utilities have been completed.
* Wax Project of Numaligarh Refinery Limited was successfully
commissioned during the year achieving the design product quality. The
project was based on inhouse Dewaxing/Deoiling technology developed
jointly by EIL & IIP.
* Procurement and construction activities are in progress for EPCM
Services of New Coke Chamber and Allied Modernization Facilities of
IOCL, Barauni.
* Process, detailed engineering and procurement activities are in
progress for the EPCM Services contract for INDAdeptG Unit of IOCL,
Guwahati. Piling work is completed and Civil & structural works are in
progress.
* Pre-award activities are in progress for PMC services for Distillate
Yield Improvement Project at IOCL Haldia Refinery. The Project shall be
executed in hybrid mode.
* Major engineering has been completed for the Engineering Services for
Augmentation of Purge Treatment Unit in IOCL Haldia Refinery.
* Major engineering has been completed for Engineering Services for
Revamp of INDMAX Unit of IOCL Guwahati Refinery.
Petrochemicals
Significant progress has been made on the following petrochemical
projects;
* Dahej Petrochemical Complex of ONGC Petro additions Limited (OPaL) is
being executed on PMC mode. The Project consists of 1100 KTA Dual Feed
Ethylene Cracker, HDPE, LLDPE/ HDPE Swing Unit, PP units, Captive Power
Plant and associated Utilities and Offsites. The Dual Feed Cracker,
HDPE, PP and Butene units have been mechanically completed and
LLDPE/HDPE Swing Unit is in advanced stage of completion. A number of
utilities have been commissioned.
* Assam Gas Cracker Project, a grass-root petrochemical project of
Brahmaputra Cracker and Polymer Limited, is being executed by EIL on
EPCM mode. The project comprises Gas Sweetening Unit, C2 Separation
Unit, Gas Dehydration Unit, Ethylene Cracker, LLDPE/ HDPE, PP and
supporting Utilities, Offsites and Pipelines. Mechanical Completion
has been achieved for the complex and pre-commissioning/commissioning
activities are in progress. The availability of petrochemicals from the
project will boost the development of plastic industry in the
North-Eastern region of the country.
* Petrochemical Complex-II Project at Vijaipur, Madhya Pradesh and Pata,
Uttar Pradesh of GAIL is being executed on EPCM route. The Petrochemical
complex consisting of Gas Sweetening and Gas Processing units with
associated Captive Power Plant and Utilities and Offsite at Vijaipur and
Gas Cracker complex, GPU-II, LLDPE/HDPE (Swing unit) and Butene-1 Units
at Pata have been successfully commissioned. The Plant is under
stabilization.
* Engineering activities have commenced for Integrated Methanol and
Acetic Acid Plant of Assam Petrochemical Limited at Namprup, Assam.
* Work on the Propylene Derivative Petrochemical Plant of BPCL Kochi
Refinery comprising Acrylic Acid Unit, Oxo-Alcohol Unit and Acrylates
Unit has commenced.
Strategic Storages
Dominance of fossil fuel in the energy basket of India is poised to
continue. Therefore, the need for energy security has been a key
imperative for Government of India. Recognizing the country's
dependence on imported oil and gas resources, Government of India (GoI)
is implementing the Strategic Crude Oil Storage Programme in two
phases.
Under Phase-I of the Strategic Storage programme, EIL is providing PMC
services to Indian Strategic Petroleum Reserves Limited (ISPRL) for
construction of underground unlined rock cavern storages in
Vishakhapatnam, Mangalore and Padur having a total capacity of 5.33
MMT. During the year, significant progress has been achieved and the
Vishakhapatnam storage is receiving crude oil. Pre-commissioning
activities are underway at Mangalore and Padur.
The feasibility studies for the Phase-II Strategic Storage programme
have been undertaken by EIL and the DPRs have been submitted to ISPRL
for a capacity of 12.5 MMT planned at four selected locations.
Metallurgy
The following key metallurgy projects/assignments were completed during
the year;
* Cost Updation for Aditya and Mahan Aluminium Smelter Projects of
Hindalco Industries Limited (HIL).
* Electrical Safety Audit for Hirakud Smelter of HIL.
* Installation of Fixed Long Distance Conveyor facility and Semi Mobile
Crushing Plant of Nalco Mines at Damanjodi.
* Scoping Study for Mechanised Production and Evacuation of Iron Ore
from Kurmitar Project of Odisha Mining Corporation Limited (OMC). Based
on the study report, OMC has awarded the preparation of detailed
feasibility report to EIL which is under progress.
The following Projects/Assignments are under progress:
* Appointment of Mine Developer-cum-Operator for Kapurdi and Jalipa
Mines of Barmer Lignite Mining Company Limited in Rajasthan.
* Feasibility Study for revamping of Rectifier Station-I for Hirakud
Smelter of HIL.
Infrastructure
In the Infrastructure sector, EIL is providing a wide spectrum of
services such as Project Management, Third Party Inspection (TPI),
Quality Assurance, Independent Engineer & Lender's Engineer services,
Project Appraisal and project execution services.
The following infrastructure projects were completed during the year:
* Data Centre Complexes for Unique Identification Authority of India
(UIDAI) at Manesar and Bengaluru.
* Preparation of Major Development Plan for construction of South-East
Pier of Terminal Building, Tunnel Road under Runway and New Parallel
Taxiway with associated facilities for Chhatrapati Shivaji
International Airport in Mumbai.
* Construction of Housing Blocks of Rajiv Gandhi Institute of Petroleum
Technology (RGIPT), Jais, U.P.
* EIL's Green office complexes at Gurgaon and Chennai.
The following major projects were secured by the Company in the
Infrastructure sector during the year:
* PMC services for Head Quarters Building of UIDAI in Delhi.
* PMC services for Inland Container Depot for Container Corporation of
India Limited.
* PMC services for Air-conditioning and Lab Equipment of Chemical
Laboratory Building of Delhi University.
* Extension of TPI services for Infrastructure Projects of Pune
Municipal Corporation.
* TPI services for Warehouses of Maharashtra State Warehousing
Corporation.
Fertilizers
Pursuant to declaration of New Investment Policy in January, 2013 by
the Government of India and its amendment in September, 2014, the
Fertilizer sector in India is expected to grow in the near future. EIL
is leveraging its capabilities and global network to tap significant
business opportunities presented by this sector in India and Overseas.
The Company has achieved considerable success in this sector.
During the year, EIL executed the Detailed Engineering assignment for
M/s Indogulf Fertilizer for the revamp of Ammonia and Urea plant at
Jagdishpur. Construction assistance was also provided for successful
execution of revamp schemes.
As part of strategic investments in the Fertilizer sector, EIL has
taken equity participation in Revival of Ramagundam Fertilizer Project
along with National Fertilizer Limited and Fertilizer Corporation of
India Limited. A joint venture company (M/s Ramagundam Fertilizers and
Chemicals Limited) has been formed to pilot this project. Letter of
Award to EIL for carrying out the execution of this project on EPCM
mode has been issued.
Capitalizing on the availability of cheap feedstock at strategic
overseas locations for new fertilizer projects, EIL has also bagged
major projects abroad against stiff international competition.
Water and Waste Management
The following major projects/assignments were secured by the Company
during the year:
* Engineering Consultancy Services for 5 MLD seawater desalination
plant at Odisha Sand Complex, Ganjam, Odisha for Bhaba Atomic Research
Centre (BARC).
* Preparation of DPR for abatement of Pollution in Buddha Nala in
Ludhiana for Punjab Water Supply & Sewerage Board.
The Interceptor Sewer Project of Delhi Jal Board (DJB) for abatement
of pollution in River Yamuna witnessed significant progress during the
year. Package-1 is ready and Packages-2 to 6 are partially ready.
Power
The Power sector continued to be a key focus area for EIL with the
Company executing projects in Nuclear, Solar & Thermal Power sectors.
Nuclear
* In the Nuclear power sector, EIL is carrying out major engineering
works for the greenfield Nuclear Fuel Complex at Kota, Rajasthan for
Nuclear Fuel Complex. During the year, engineering and procurement
activities progressed, while site activities were initiated with the
award of site grading tender.
* The assignment from Nuclear Recycle Board, Bhabha Atomic Research
Centre for carrying out seismic evaluation for two clusters of
buildings at Indira Gandhi Centre for Atomic Research (IGCAR),
Kalpakkam and re-qualifying them for safe operation has been completed.
In this project, EIL implemented a number of state-of-the-art
technologies pertaining to seismic qualification for the first time
which includes seismic assessment of structures based on pushover
analysis and probabilistic assessment of the structures using fragility
curves.
Thermal
* EIL is implementing a Captive Cogeneration Power Plant for the first
time on EPCM mode for BPCL Kochi. The project entails setting up of
facilities for generation of 103.5 MW of power and 830 TPH of steam.
During the year, the Company completed all ordering and major progress
was achieved in supply and erection.
* BORL had appointed EIL as PMC for 160 TPH Utility Boiler Package.
Boiler light up was achieved in a record time of 17 months and steam
exported to process units.
* EIL has taken up the feasibility study for utilization of 2640 TPD
Petcoke for generation of refinery steam and power for IOCL Panipat.
* Adani Enterprise Limited has entrusted EIL with a comparative study
of coal to polygen and coal to power for 29 MMTPA of coal at
Chhattisgarh which is under progress.
Solar/Renewables
* EIL provided EPCM services for the 1x125 MW Solar Thermal Power
project of Reliance Infrastructure Limited which was synchronized and
commissioned during the year.
* EIL prepared Feasibility Report for setting up a Special Purpose
Vehicle for implementation of large scale grid connected renewable
energy projects in India for Ministry of Petroleum and Natural Gas
(MoPNG).
* Detailed Feasibility Study for installation of Solar PV systems at
GAIL's petrochemical complex in Pata, U.P. is in progress.
Overseas Assignments
EIL has a significant global footprint, particularly in the Middle East
and Africa, where it is executing a host of hydrocarbon and
petrochemical projects for global energy majors.
During the year, the following overseas projects were completed by the
Company:
* PMC services for Rehabilitation and Adaptation project of Skikda
Refinery of SONATRACH, Algeria. The plant is currently under operation
at full capacity of 16.5 MMTPA.
* PMC Services for EPC Phase of Habshan Acid Gas Flare Recovery project
of GASCO, Abu Dhabi.
* Study for Crude Unit Tower Debottlenecking at Abu Dhabi Refinery of
Takreer.
* FEED Development for installation of Flow Orifice in Raw Ethane Line
to Fuel Gas System & Treater in Train 3 for GASCO, Abu Dhabi.
* Engineering Consultancy for ZAP Replacement of Corroded piping
network for ADMA OPCO, Abu Dhabi.
* PMC Services for Das Temporary Accommodation EPC project of ADGAS at
Das Island, Abu Dhabi.
EIL achieved substantial progress in the following projects:
* Detailed Engineering & Procurement services for Slop System
Rehabilitation & Drains Upgrade at Umm Shaif Super Complex (USSC) of
Abu Dhabi Marine Operating Company (ADMA-OPCO).
* PMC services for EPC of Upgrade & Replacement of Substations project
Phase-1 of ADGAS.
* PMC services for Pipeline projects of GASCO, Abu Dhabi.
* Licensor selection & FEED for Liwa Plastics Project (Integrated
Petrochemical Complex) of Oman Refineries and Petroleum Industries
Company (Orpic) at Sohar, Oman have been completed during the year and
the project is now nearing the tendering stage.
* EPC tenders have been issued and procurement for long lead items has
been initiated for RFCC revamp and various unit improvements work at
Sohar Refinery, Oman.
* FEED has been prepared for Petcoke Storage & Handling Facility at
Sohar Port, near Sohar Refinery and EPC tender has been floated by
client.
* FEED Package preparation is under progress for Greenfield Project of
Brass Fertilizer Company Limited (BFCL)'s Greenfield Project consisting
of Ammonia (2200 MTPD), Urea (3850 MTPD) and Methanol (5000 MTPD) units
along with associated Utilities and Offsites including dispatch
facility and Jetty at Brass Island in Nigeria.
* Preparation of Pre-Feasibility Study Report is under progress for
Engineering Consultancy services for setting up an Ammonia and Urea
Fertilizer complex in extreme weather conditions in Sakha Province of
Russia.
* Under PMC services for Rehabilitation and Adaptation of Algiers
Refinery of SONATRACH, substantial progress has been achieved on
construction front.
* Advance FEED studies for Kuzey-Marmara Fixed Offshore platform and
Pipelines of Turkish Petroleum Corporation, Turkey.
Major assignments secured in the overseas market include;
* Dangote Refinery and Petrochemical Project comprising a 460,000 BPSD
grassroot Petroleum Refinery & 690 KTPA Petrochemical Complex at Lekki
Free Trade Zone, Nigeria for Dangote Oil Refining Company. The major
process units in Refinery include Crude Distillation Unit (CDU), a
Residue Fluid Catalytic Cracking unit, MS Block, a Mild Hydrocracker
unit, Alkylation and Sulphuric Acid Regeneration Unit, Product Treatment
units, Polypropylene Unit, Sulphur block and associated Utilities
generation & Offsite facilities. The Project facilities include Crude
oil receipt & storage including two SPMs with associated
offshore/onshore pipelines. The product dispatch facilities include
product disposal through road as well as ships. Dispatch of products
comprise pumping facility, onshore & offshore pipeline as well as three
SPMs. EIL is providing Basic Design, Engineering and Project Management
services for this prestigious project.
* PMC for Liwa Plastics Project of Orpic, Oman.
* PMC for RFCC unit revamp and other improvement works at Sohar
Refinery for Orpic, Oman.
* PMC for Preparation of FEED & award of EPC Contract for Petcoke
Storage & Handling facility at Sohar Port for Orpic, Oman.
* PMC Services for Ammonia, Urea & Methanol Project for Brass
Fertilizer, Nigeria.
Turnkey Projects
EIL is executing a number of turnkey projects either on LSTK mode or on
the 'Open Book Estimate (OBE)' basis. Substantial progress was made in
the following LSTK/OBE jobs under implementation during the year;
* Detailed Engineering and ordering activities are in advanced stage of
completion for Resid Upgradation Project of CPCL, Chennai. All major
long lead items have been ordered. Civil/ structural, U/G Piping,
Mechanical & A/G Piping works are in progress.
* PFCC Unit, Sulphur Recovery unit and Polypropylene units of Mangalore
Refinery Expansion Phase-III project of MRPL have been successfully
commissioned.
* South Jetty Pipeline project for loading/unloading of petroleum
products and crude oil for IOCL Paradip Refinery, being executed on OBE
mode, has progressed well during the year.
* GSPC, as a part of Deen Dayal Field Development Project, has
implemented an Onshore Gas Terminal (OGT) facility at Mallavaram in
Andhra Pradesh. The project has been executed by EIL on OBE mode and
consists of two trains of 100 MMSCFD each. Mechanical Completion of the
plant was achieved during the year.
During the year, EIL was successful in securing the job for executing
Hazira Modification Job under Daman Development Project on OBE basis
from ONGC.
Performance of Divisions Process Design & Development
The Process Design & Development Division of EIL continued its efforts
to secure business from new clients besides serving various existing
clients, both in India and in overseas. Prominent assignments
undertaken by the Division during the year include the following:
* Detailed Feasibility Report (DFR) for a state-of-the-art Refinery cum
Petrochemical Complex for HPCL for processing Rajasthan crude located
at Barmer. The refinery capacity is 9MMTPA with maximization of
Petrochemicals like Polypropylene and Polyethylene.
* Configuration Study and DFR for HPCL's Mumbai Refinery for expansion
of crude processing capacity from 7.5MMPTA to 9.5 MMPTA.
* Configuration Study and Capacity Expansion study for BPCL's Mahul
Refinery for enhancing crude processing from 12 MMTPA to 14MMTPA.
* Wax Production facilities of the Numaligarh Refinery have been
successfully commissioned.
* Residual and Detailed Engineering of a grassroot Crude Distillation
Unit (CDU-4) at BPCL's Mumbai Refinery for 6 MMPTA crude processing
capacity.
* Detailed Engineering for the Integrated Refinery Expansion Project of
BPCL's Kochi Refinery for enhancing crude processing capacity from 9.5
to 15.5 MMTPA.
* DFR for 6 MMTPA expansion of Numaligarh Refinery based on 100% Sour
Crude Processing.
* DFR for Capacity Expansion of lOCL's Gujarat Refinery from a crude
processing capacity of 13.7 MMTPA to 18 MMTPA.
* Feasibility Study for Assessment of Land, Power and Water requirement
for Coal to Liquids Project to produce 80000 BPD of liquid fuel for
IPCOL, Odisha.
* Detailed Feasibility Study for Low Cost Expansion of Bharat Oman's
Refinery at Bina for enhancing the existing crude processing capacity
from 6 MMTPA to 7.5 MMTPA.
* Detailed Engineering of 2.2 MMTPA DCU unit of CPCL's Chennai Refinery
as part of the EPC project activities.
* FEED preparation for Revamp of Unmanned Platform Phase-ll for ONGC is
under progress.
* PMC services for BPA/BPB offshore facilities for ONGC.
* Configuration study for setting up a Grassroot Refinery of 200,000
BPSD at Angola for Sonaref.
* Detailed Engineering for INDAdeptG unit of 35KTPA capacity being set
up at lOCL's Guwahati Refinery with indigenous technology developed in
association with IOCL R&D.
* Feed Augmentation study with Ethane import facilities for GAIL's
Petrochemical Complex at Vijaipur and Pata.
* Feasibility study for Utilization of Pet coke via the gasification
route for value addition for NFL at Nangal.
* Assessment and utilization of gas for the Western Offshore assets for
ONGC to examine the potential for further optimization of gas usage.
* Pre-feasibility Report for Adani Enterprises Limited (AEL) for Coal
gasification to polygeneration at their facilities located at Mundra.
* Licensor evaluation for a grassroot Diesel Hydrotreater Unit for
BPCL's Mumbai Refinery. Design of new and revamp of associated
facilities i.e., SWS, ARU, Utilities and Offsites.
* Vetting of Prefeasibility Report carried out by AEL in Chhattisgarh
for Polygeneration.
* DFR for expanding HPCL's Vizag Refinery crude processing capacity to
15 MMTPA with inclusion of suitable bottom upgradation facilities for
distillate yield and product quality improvement.
* Study Report for capacity debottlenecking of existing Crude
Distillation Unit for Takreer Refinery, Abu Dhabi.
* Basic Engineering Design Package of Visbreaker Revamp with
installation of Soaker internals at lOCL's Haldia Refinery in
collaboration with llP.
* Advance FEED package for Kuzey-Marmara DP-1 & DP-2 platform offshore
facilities for Turkish Petroleum Corporation (TPAO).
* FEED development for WlS Reconstruction Project to install a new
water injection platform with a capacity of 3720 m3/hr at Mumbai High
south field, ONGC.
* Study report for examining the impact of high H2S content in ONGC's
B193 platform.
* Coke Chamber replacement and Modernization of Coker-A of lOCL's
Barauni Refinery.
* Reviewed LSTK documents for 2200 TPD Ammonia, 4000 TPD Urea &
Methanol complex of lndorama, Nigeria.
* Reviewed early work contractor documents for 5000 TPD Methanol and
3850 TPD Urea complex for Brass Fertilizers, Nigeria.
* Licensor selection for Ammonia, Urea technologies & Detailed
Feasibility Report preparation for revival of Ramagundam Fertilizer
Project.
* Prefeasibility study for 2200 TPD ammonia & 3850 TPD urea plant in
Siberia, Russia for Global Steel.
* Licensor selection & PMC services for a grassroot 890 KTPA Dual Feed
Cracker unit & associated polymer facilities of Liwa Plastics Project
for Orpic, Oman.
* Basic and detailed design of the associated utility and offsites
facilities as well as detailed engineering services for 460,000 BPSD
Dangote Refinery and Petrochemicals Complex for Dangote Oil Refinery
Company Limited, Lekki, Nigeria.
* RFCC Revamp Project at Sohar Refinery, Orpic: Preparation of Basic
Design package for the RFCC Amine Absorber unit, preparation of FEED
Package for the RFCC Revamp, CDU Modification, PRU Revamp and LPG Merox
revamp.
* PMC services for FEED Packages, Design of Tankages and Mounded
Storages for Lobito Refinery Project of Sonangol EP.
* Distillate Yield lmprovement Project (Aishwarya project) of lOCL's
Haldia Refinery.
Engineering
During the year, the Engineering Division of ElL continued its efforts
towards providing optimized and value added services for all ongoing
projects consistent with the client requirements and objectives of the
Company. The Division maintained its focus on key areas like System
Improvement and improvement of quality of deliverables, Control of
Rework related wastage by use of Database, Repeatability of Design,
Enhanced Software applications and overall implementation of Electronic
data management system and improved information exchange and
communication systems resulting in less manual interfaces. Major
emphasis was laid on Automation and Standardization of systems,
implementation of lnternal Audit and Monitoring, updation of
specifications standards and guides. A large number of improved
processes, new concepts and technologies were implemented for the first
time this year and some of them are as follows:
* Basic design and engineering of Non-Conventional Coke Dispatch scheme
for the Aishwarya Project of lOCL to accomplish complete rake loading
within limited space.
* Basic engineering and procurement of energy efficient VAV (variable
air volume) air conditioning system for lab building in MRPL Phase-lll
expansion project and VRF (variable refrigerant flow) air conditioning
system for MBBVPL project of GlTL.
* Conceptualization of HVAC system for Catalyst, Chemical and TEAL
storage building for Dahej Petrochemical complex (OPaL) and developing
detailed HVAC scheme for hazardous areas handling critical chemicals
like Peroxide, TEAL etc.
* Detailed engineering of CDSP unit of DCU Project of CPCL, for the
first time in EIL.
* Engineering for procurement of Hot Gas Power Recovery Expander
Generator of about 2 x 23 MWe rating, handling hot flue gases at around
760 °C for FCC Unit of Dangote Refinery & Petrochemical Project in
Nigeria, thereby recovering the energy of hot gases.
* Engineering for procurement of 4 x 40 MWe Steam Turbine Generator
Packages (VHP steam inlet, dual controlled extraction & condensing
type) for DRPP Project, DORC-Nigeria.
* Engineering for procurement of 66KV, 2500A, 40KA (1 sec.),
66KV,Double Bus, Indoor Gas Insulated Switchboard (GIS) having approx.
40 panels for Dangote Refinery & Petrochemical Project, Nigeria.
* Procurement Engineering for Nitrogen Injection Fire Protection System
(NIFPS) against conventional water sprinkler system for 2 nos 20/25MVA,
22/6.9KV Power Transformers for CDU-4 project of BPCL- Mumbai.
* In situ type Panel mounted IR based SOx/NOx/CO analysers for
Continuous Emission Monitoring of Stack with remote monitoring and
calibration facility from Pollution Control Board thereby replacing
Analyser Shelters resulting in reduction in both Capex and Opex.
* Provision of Ultrasonic Liquid Flow Metering skid for custody
transfer with centralised calibration and meter proving facility.
* IR based Platform Intruder Detection System, Ultrasonic Base Bird
Repellent system and Seismic Detection Switch for remote offshore
installations.
Heat and Mass Transfer
The Heat and Mass Transfer Division (HMTD) provided thermal/ hydraulic
& mechanical designs and PMC services for Fired Heaters, Cast/Glass Air
Preheaters (CAPH/GAPH), Mass Transfer Systems (column trays/packing
etc.), Heat Exchangers & Air Coolers (Thermal Design only), Waste Heat
Recovery Equipments, Ejectors & Ejector System (including Hybrid type)
and Utility Boiler system for various projects including BPCL-IREP,
BPCL NHT-ISOM, BPCL-DHT, Aishwarya Project of IOCL - Haldia and Dangote
Oil Refinery Co. etc.
The Division undertook many jobs where various innovative/value added
specialist services like feasibility studies, troubleshooting were
provided. Some of the key projects undertaken by the division are
summarized below:
* Heat exchanger thermal design services to UOP, the Process Licensor
for Dangote Refinery.
* Preheat network study for the "Configuration study and DFR for
CDU/VDU expansion" (7.5 to 9.5 MMTPA) for HPCL Mumbai Refinery. A
preheat network was conceived for the revamp case to attain the maximum
possible preheat temperature.
* Specialist services to IOCL Haldia for carrying out detailed study
and analysis for the frequent tube failures in Waste Heat Boiler,
SRU-IV which occurred after commissioning.
* Adequacy study and modification/engineering for IOCL- Barauni Coker
Heater wherein two heater operations have been successfully converted to
only single heater operation after the revamp. It was a challenging
revamp job due to limited space for additional heat transfer area.
* Consulting services to Takreer, Abu Dhabi for study of the existing
preheat network of CDU and providing recommendations for performance
improvement in order to meet the changes implemented in diesel
specification.
Project Services - Costing
The Costing Division provides services such as preparation of capital
cost estimates and financial/economic analysis in diverse activities
ranging from technology selection to preparation of feasibility reports
and option study estimates for investment decisions. It provides
assistance during price negotiation, cost monitoring and control during
execution of projects under conventional and LSTK mode of execution. It
also prepares cost estimates for bidding as EPC contractor. The vast
database and capabilities help in providing valuable support for bid
evaluation and award of major contracts as well as in providing
effective cost control services.
Project Services - Planning
The Planning Division continued to provide planning, scheduling,
monitoring, project risk management and material control services to
various projects. Using state-of-the-art tools and its database, the
Division caters to diverse project execution roles of the Company, viz.
EPCM, PMC, LSTK/OBE modes. The Division continued to provide project
monitoring services to the Ministry of Petroleum and Natural Gas.
Procurement Services
The Procurement Services Division of EIL through the Contracts &
Purchase Department and Inspection Department has been delivering the
supplies, services and works of specified quality within the specified
time at the most competitive prices in a fair, equitable & transparent
manner. The Division offers its services for the projects executed by
EIL for various clients globally as a consultant and a contractor as
well as for various in-house requirements. This division offers
complete Supply Chain Management services right from registration of
suppliers/contractors globally, placement of orders, inspection,
expediting and logistics services for deliveries up to construction
sites.
The Procurement Services Division leverages its varied experience,
established systems & procedures, standards, vast knowledge pool and
extensive database to aid the Company in successful project execution.
In order to deliver procurement in an effective and efficient manner on
fast track, e-procurement has been implemented with the help of
outsourced technologies as well as in-house developed software
solutions, enabling greater transparency in the procurement process.
EIL has a laid down policy of implementation of 100% e-procurement
across all projects through a long term tie-up with National
Informatics Centre (NIC).
In the current year, orders for Rs.390 crore of direct purchases and
contracts were placed on suppliers/contractors globally for various
OBE/LSTK/Depository projects. In addition, orders for Rs.3388 crore
were placed for various other clients' projects.
In line with the government's promotion initiatives for enhancement of
indigenous vendors' involvement in Government Procurement, EIL has
implemented the prevalent guidelines including Public Procurement Policy
(PPP)-2012 for Micro and Small Enterprises. During the current year, EIL
procured Rs.65.93 crore worth of goods and services from micro and small
enterprises which is around 21% of the total value of direct purchase
orders for goods, placed by EIL (and around 19% of the total value of
Purchase orders for goods and contracts for services).
Towards the promotion of Micro and Small Enterprises (MSEs), EIL
associated with MSME-Development Institute, Okhla, New Delhi, Ministry
of MSME, Govt. of India in organizing a two-day National Level Vendor
Development Program cum Industrial Exhibition at the office premises of
MSME-DI, Okhla, New Delhi, to provide a platform to display and
demonstrate the products, technologies, capabilities, requirements and
services of various MSEs. Procurement Division has also been
instrumental in registration of MSE suppliers to enhance procurement as
per MSME policy.
Procurement Division carried out in process and pre-dispatch inspection
of critical equipment at suppliers' works as well as Project sites
through its Regional Procurement Offices located all over the country
and overseas offices located in London, Shanghai and Milan. Major items
inspected included "Vaccum column for BPCL IREP project (63mtr x 12
mtr, 850 MT), among many other large sized equipment. It was for the
first time ever that new inspection techniques like TOFD (Time of
Flight Defraction) and PAUT (Phased Array Ultrasonic Testing) were
introduced for inspection of fabricated equipment. Multimodal
transportation scheme for equipment of BPCL IREP project was used from
Kochi port to site by utilizing waterways and making a new jetty close
to Refinery.
The Division has also been making steadfast efforts towards widening
its database of capable suppliers. Suppliers and Contractors located
worldwide apply through online system available at EIL website. With
an objective to make the system more transparent, effective and
paperless, the process of enlistment of contractors, starting from
online application to final approval, has also been made online.
To give a boost to "Make in India" program launched by Hon'ble Prime
Minister of India, Procurement Division is also putting in efforts to
qualify vendors for items which are generally imported and organizing
vendor meets in different regions, to ensure the same.
Construction
The Construction Division offers services for total Construction
Management including Contract administration, Construction Quality
Surveillance, Feedback Analysis, HSE and Warehouse Management for
various projects of EIL.
During the year, Construction Division continued to provide
Construction Management Services for various clients at 31 diverse
domestic project locations and 5 overseas locations.
The on-going prestigious commitments for the Division include IREP at
Kochi & CDU-4 project at Mumbai for BPCL, OPaL Petrochemical at Dahej,
DCU for CPCL at Chennai, SJPL Paradeep and U.P. Petrochemical
Project-II of GAIL at Pata.
Construction activities commenced for the following new domestic
projects during the year;
* Nuclear Fuel Complex, Kota
* KG Basin/VSPL Pipeline project, Rajamundry
* Dahej Expansion-IIIA Project , Dahej
* HDD works at Yamuna, Satluj and Solani
* DCU Revamp project and RO Plant project of IOCL, Barauni
* lndadeptG at Guwahati Refinery of IOCL
* EOR Barmer of Cairn India Limited
* NHT/ISOM Project of BPCL, Mumbai
* Fire water revamp project at COT, Vadinar
The highly skilled & motivated EIL construction team has been
instrumental in establishing & monitoring adherence of construction
Quality Management system comprising Quality plans, Inspection test
plans, implementing special processes for concreting, welding involving
latest NDT techniques, digital radiography, ultrasonic test etc. during
all the phases of construction to ensure trouble free
commissioning/operation of critical units.
The Construction activities for the following Projects/Units were
completed during the year;
* Asia's largest Gas Processing Unit (21.12 MMSCMD) in a single stream
for GAIL's Petrochemical Complex-II, Vijaipur.
* LPG pipeline from BPCL Mahul to Uran.
* Extruder, GCU, and N2 plant at GAIL Petrochemical Complex-II, Pata.
* STG, ACC & Boiler at Mangala Processing Terminal.
* Butene -1 plant at IOCL PNCP Panipat.
* PFCCU & SRU at MRPL Phase-III.
* Wax hydro Finishing Unit at NRL.
* Mechanical Completion of MRPL Phase-III, Pneumatic Conveying system
pertinent to PPU at MRPL and Cavern Acceptance Test at SCOS, Padur.
The Construction Division is constantly striving to adopt and adapt
newer techniques and processes with an aim to shorten delivery
timelines. The Division is using the following innovative construction
techniques and improvised equipment/machineries to minimize
construction schedule across project sites:
* Alufo Shuttering, Pre-Engineered Buildings, Spool Marking and
Tracking Machine, Water jet cutting machine etc.
* Pre-Assembled heavy equipment slab reinforcement cage assembly.
* Constructability study and erection feasibility study for ease of
execution for projects.
EIL attaches highest importance to Health, Safety and Environment in
execution of all its projects and achieved following accolades during
the financial year:
* 50 Million LTA free man-hours at Petrochemical Complex-II of GAIL,
Pata
* 15 Million LTA free man-hours at IREP project of BPCL
* 14 Million LTA free man-hours at Strategic Storage of ISPRL Mangalore
* 5 Million LTA free man-hours at PP Unit of MRPL, Mangalore
* 5 Million LTA free man-hours at Wax Project of Numaligarh Refinery
Plant Operation and Safety
The Plant Operation and Safety Division (POSD) of EIL continued to
provide services in the following areas during the year:
* Process design for Offsite Facilities of Refinery, Petrochemicals,
Gas Processing Units, Oil Terminals, Onshore Terminals, Topsides of
Strategic Storages (underground caverns), Cross Country Pipelines,
LNG Terminals, etc.
* Safety related studies like Hazard and Operability Study (HAZOP),
Hazard Identification (HAZID), Risk Analysis & Quantitative Risk
Analysis (QRA), Safety Integrity Level (SIL), Safety Audits, Safety
Reviews and Emergency Planning.
* Pre-commissioning & commissioning of process plants, Utilities,
Offsites in refineries, petrochemical and gas processing areas,
terminals of crude oil, product and LNG and pipelines, etc., including
total responsibility for LSTK projects and Operating Manuals
preparation.
The following major assignments were completed/were in progress during
the year:
* Process design for offsite facilities of Dangote Refinery, Nigeria.
* PMC services for Liwa Plastics Project, Orpic, Oman.
* Process package for LNG terminal at Chhara, HPCL Shapoorji Energy
Limited.
* Feed Package for Offsite facilities of Aishwarya Project, IOCL
Haldia.
* PMC services for GASCO pipelines Yasmina, Arkaan, Fertil,
Shuweit-III.
* Advanced FEED services for Kuzey-Marmara fixed offshore platforms and
pipelines, TPAO, Turkey.
* PMC services for Kochi-Coimbatore-Salem LPG pipeline of BPCL.
The following major pre-commissioning & commissioning assignments were
completed during the year:
* PFCC, SRU Train-II &III and TGTU of MRPL Ph-III project.
* DDW1 & PLQP Gas Terminal and Onshore Gas Terminal of Gujarat State
Petroleum Corporation, Kakinada.
* GAIL Petrochemical -II Complex at Vijaipur.
* Solvent De Oiling Unit & Wax Hydro finishing Unit at NRL, Assam.
* Habshan Acid Gas Flare Recovery Project, GASCO, Abu Dhabi.
* 52" Gas Twin lines from Habshan to Maqta pipeline, HMT Project GASCO,
Abu Dhabi.
The following pre-commissioning/commissioning activities were under
progress during the year:
* Assam Gas Cracker Project of BCPL, Lepetkata.
* Strategic Crude Oil Storage project of ISPRL, Vizag.
* Dahej Petrochemical Complex, OPaL.
* GAIL Petrochemical -II Complex at Pata.
* CDU-4, SWS & LPGTU of BPCL, Mumbai.
* Yas-mina Gas Pipeline Project GASCO Abu Dhabi.
The Division has also been successful with its continued efforts in
securing new business in both domestic and overseas markets. During
the year, the Division undertook following major studies:
* Quantitative Risk Analysis (QRA) for the Refinery Complex and
Facilities of MRPL.
* QRA for HPCL, Vizag Refinery.
* QRA for BPCL, Kochi Refinery.
* RRA study for Vadinar-Bina pipeline and COT facilities at Vadinar of
BORL.
* HAZOP & SIL Study of DCU CPCL, Chennai.
* HAZOP & SIL Study for Advanced FEED services for Kuzey- Marmara fixed
offshore platforms and pipelines, TPAO, Turkey
* HAZOP Revalidation Study for Fuel Depot, KAFCO
* SIL Study for KCPL LPG Pipeline, BPCL.
New business initiatives like O&M services to industry are in progress
and the Division undertook following assignments:
* Upkeep and Maintenance of DFCU & AU plant of OPaL, Dahej.
* LPG Plant Preservation for GAIL, Usar Plant.
Environmental Engineering
EIL's efforts in preserving long-term health and safety of people as
well as natural resources have always been an integral part of its
policy. Over the years, EIL's Environment Division has adopted
innovative integrated water management for industries & municipalities
and has executed several hundred projects in diversified fields of
environment including water & wastewater treatment; effluent recycle
and zero discharge projects; Environmental Impact Assessment studies;
environmental audits; air quality assessment, modeling & control;
ground water monitoring studies; solid & hazardous waste management;
oily sludge management; volatile organic carbon (VOC) & fugitive
emissions control; site assessment and remediation; environmental
health & risk management; environmental management plans; etc.
The major achievements of the Division during the year include the
following:
* Foray into advance aquifer water treatment (membrane nano- filtration
based processes for sulphate ions removal) and production of water
treatment & polishing filtration systems (to achieve very low levels of
oil and suspended solids in reinjection water for enhanced oil
recovery) for Cairn's Mangala Processing Terminal.
* Successful execution of a consultancy services job for Kuwait
National Petroleum Company (KNPC) for selection of technically most
viable process for installation of new oily sludge handling facilities
at their MAA (Mina-Al-Ahmadi) Refinery, Kuwait.
* Execution of membrane (ultra-filtration) based raw water treatment
plant for OPaL's Dahej Petrochemical Complex.
* Re-accreditation by Quality Council of India (QCI) for carrying out
EIA studies in India in eleven sectors. The Company has QCI- NABET
accredited in-house EIA Coordinators and Functional Area Experts.
* Environment clearances were obtained from Ministry of Environment,
Forest & Climate Change (MoEFCC) for BORL's Bina Refinery Expansion,
IOCL's Dimer Project at Mathura Refinery, BPCL's ISOM project at Mumbai
Refinery and Indian Navy's Project Sea Bird at Karwar.
* As part of MoU with MoP&NG, EIL is continuing its efforts towards
Sustainable Development Initiative. Biodiversity Improvement Project
(Phase-III) including Development of Nursery for flowering plants in
the EIL's Gurgaon Complex has been completed.
Research & Development
In order to continuously better the quality of its services to the
clients by providing value addition and leveraging technological
advances, it has always been EIL's endeavour to foster the spirit of
innovation and creativity in the organization. Research and Development
Division has played a significant role to achieve this objective by
contributing in the consolidation of existing capabilities, development
of new technologies & hardware and enhancement of the portfolio for
special technology related services. R&D Division is pursuing
developmental activities, both in house and in collaboration with
academic institutes, other R&D organizations like IOCL-R&D, IIP, BPCL
(R&D), and cooperating with small companies to promote the creative
ideas generated by them.
During the year, R&D Division has undertaken the following initiatives
for development of new capabilities and up-gradation &
commercialization of existing capabilities:
Technology Development projects
The following technology development projects were initiated and
completed during the year:
* Development of Process for Treatment of Naphtha Stream to eliminate
Mercaptan by CFC Process.
* Regeneration of Glycol by Extractive Distillation - Eliminating need
of Stripping Gases.
* Solvent development for C02 removal from sour gases
* Hydraulic testing of M/S Kevin supplied PARLPAK 252m2/m3, ME250Y,
ME250Y Additional and ME250Y Vantage at EIL R&D Complex.
The following technology development projects were initiated during the
year and are in progress:
* Development of technology for design of Higee water deaeration system
in association with BPCL (R&D).
* Design Methodology for Trays with Explosion Hatches.
* Process Design and Development of New Separation Devices for Flash
Drum.
Technology Commercialization
* Crude Distillation Unit (CDU) Preheat Train Optimization using Pinch
technology for Numaligarh Refinery.
* Proposals sent for the following:
* Parlpak application in quench columns and amine absorption columns of
TGTU (Tail gas treatment unit) of BPCL-Mumbai Refinery and HPCL Mumbai
Refinery.
* Parlpak application in Scrubber column of Naphtha Deep
Desulphurisation Project of IOCL-Guwahati.
* CFC Prewash column: Coker block resid upgradation project CPCL
Chennai.
* Undertaken Energy Efficiency Improvement Study (EEIS) at HPCL Visakh
Refinery in association with CHT.
* Dynamic Simulation for Up-gradation of Anti Surge Valves for Propane
Compressor of Train 1 & 2 of ADGAS LNG plant at Das Island, Abu Dhabi.
* Co-operation Agreement with M/s Kevin Enterprises on joint development
of High capacity trays and packing. Received order from HPCL-VIZAG for
supply of Parlpak in quench columns (3 columns) and amine absorption
columns (3 columns) of TGTU (Tail gas treatment unit).
* Based on Tail Gas Treating Technology developed, a job has been
secured to implement two tail gas treating units at BPCL Mumbai for
improvement of sulphur recovery from 99% to 99.9%.
* Based on Oxygen Enrichment Technology developed, a job has been
secured for implementing oxygen enrichment facility at BPCL Mumbai for
capacity enhancement of the existing sulphur recovery unit by 130%
Initiatives for strengthening technology tie-ups
For strengthening technology tie ups, memberships of following research
consortiums for year 2015-16 have been renewed:
* Process Science Technology Center, an industry-academia collaborative
research program initiated by University of Texas, USA.
* Fractionation Research Incorporated, a non-profit cooperative
research organization based at Oklahoma, USA.
* Process Integration Research Consortium of University of Manchester
UK.
Patents filed/granted
Based on innovative work done during the year, the following two
patents have been filed:
* High pressure fluidized bed gasifier and gasification process
thereof.
* An absorbent liquid and a process for removal of acid gases using the
same.
Two other patents filed earlier have been granted this year:
* Patent No 261235 Dated 13-6-2014: An Apparatus for Separation of
C2/C3 and LPG from LNG Cold Stream and A Method for the Recovery
thereof.
* Patent No 261476 Dated 20-6-2014: A Steam Trap Device
Specialist Materials and Maintenance Services
The Specialist Materials and Maintenance Services (SMMS) Department of
EIL continued to provide specialist services to the various in-house
projects and clients in Petroleum, Petrochemical, Metallurgical,
Nuclear and Infrastructure sectors in India and abroad. Some of the
important assignments are mentioned below:
* Health Study of gas pipelines in KG Basin, GAIL.
* Fitness for Service for Hazira Compressor Station, GAIL.
* Specialist services for revamping of existing Cathodic Protection
system, GAIL.
* Health study of Reactor Feed Heater at Mumbai Refinery, HPCL.
* Specialist services for refractory during shutdown of Mangalore
Chemical and Fertilizer Limited, Mangalore and for refractory lining
repair of 95" Flue Gas Duct in FCCU, HPCL-Mittal Energy Limited,
Bathinda, Punjab.
* Specialist services for Refractory, Insulation & Fireproofing in
Algiers Refinery, M/s. Sonatrach, Algeria.
* Material Selection for Kuzey-Marmara Fixed Offshore platform of TPAO,
Turkey and Liwa Plastics Project of Orpic, Oman.
* Material Selection, Refractory & Insulation, Corrosion Control and
Cathodic Protection for IREP of BPCL, Kochi.
* Refractory & Insulation, Corrosion Control and Cathodic Protection
for Dangote Refinery & Petrochemical Project, Nigeria and Indo-Rama
Fertilizer, Nigeria.
Information Technology Services
Information Technology Services (ITS) division of EIL continued to
provide state-of-the-art IT enabled services with an aim to deliver
better quality services with increased efficiency at reduced costs.
Using new IT technologies, various initiatives were taken during the
year, the details of which are as follows:
Secure File Sharing System: A web based 'Secure File Sharing System'
has been developed for secured sharing of Category-1 documents on to
the web-application portal among the authorized users of EIL protected
by multi-level password.
Projects Documents Sharing System: This web based system has been
developed to facilitate sharing of project documents with the clients
with features such as restricted access, e-mail notifications etc.
Client may also access and upload the documents In the system by using
the user id and password provided to them.
Internal Customer Perception Survey System: This Web based software has
been developed for conducting internal customer perception survey. The
system also facilitates the departments to see the analytical reports
of their received perceptions.
GMS (Grievance Management System): An Online System developed to
provide easily accessible platform for expeditious settlement of
grievances of employees.
Appraisal Management System (AMS) for Staff: A web based online
appraisal management system for Staff from 1 to 9 level employees has
been implemented. It has various modules facilitating to capture the
data required in the appraisal process.
Training Database Management System (TDMS): A web-based system has been
developed for the Training department. The objective of the system is
to maintain the annual training calendar and to create an employee wise
centralized data base for the trainings conducted by Training division.
Software for Engineering Disciplines: Following new software have been
developed for the Engineering and Technology divisions:
* Electrical Datasheet Integration System (EDIS): A web based system
has been developed for generating the MR/PR/Vendor side electrical
datasheet along with approval cycle with review codes,
comments/resolution and revision management between EIL and
supplier/manufacturer.
* Cast Air Pre-heater thermal design software: A web based system for
calculation of thermal profile of tubes in cast air pre heater has been
developed for HMTD department. Software can generate the temperature
profile at each tube row level. The Tube configuration can be
simulated for different design to maximize the heat recovery. *
* Instrumentation Field Bus Cable Schedule: A web based application has
been developed to implement the Field bus technology in EIL engineered
plants. This will help in Foundation Field bus cable schedule
preparation, Trunk cable estimation for package equipment, Drum
scheduling and MTO preparation for Field bus cables and JBs.
* Engineering Query Management System: A centralized web based system
for managing engineering queries at ROs/BO with features such as
cataloguing, reuse, reminders, mail alerts, SMS notifications,
reporting on pending queries, auto archival etc.
Software for Cost Engineering Discipline:
* Integrated Cost Estimation System (ICES): The system captures the
technical data from engineering software like ECABLE, IMPRESS, EDSIS,
etc. and past commercial data from Integrated Procurement Management
System (IPMS), and brings them to a single platform wherein the user
can use this information for project level cost estimation and
monitoring purpose.
* Cost Estimation for Feasibility Reports (DFR): A web based software
to facilitate the preparation of project cost estimate for Preliminary
Feasibility/Detailed Feasibility Reports (PFR/DFR) and helps in
calculating the Plant & Machinery cost estimation for process/Offsite
units from available costing database in various forms such as Detailed
Unit Cost, Equipment Level Cost and Single line figure etc.
Enhancements in the Electronic Document Management System (eDMS):
Many improvements were carried out in the system during the year with an
objective to make the document exchange and its monitoring more
efficient and effective and to reduce execution time. Auto alerts and
reminders were incorporated for auto escalation of user tasks to
minimize document review cycle time. Enhancements were carried out in
the Rendition Server to make PDF conversion process faster and smooth.
New reports were incorporated for proper monitoring and tracking of
document exchange and review cycles. Several improvements were also
carried out in the Contractor/ Supplier and Client portals to make it
more user friendly.
Enhancement of existing systems: Upgrading and enhancement of existing
systems on a regularly basis is a key deliverable of the Division.
During the year, the following existing software have been improved by
way of enhancement of capabilities and inclusion of additional features
and put to use on more number of projects:
* Pre-Commissioning and Commissioning Activities Management System
(PCAMS)
* Structural Engineering Design Solution (SEDS)
* General Civil engineering Design Solution (GCEDS)
* Intelligent Design Basis for Engineering
Enhancements in Financial Accounting System:
Following enhancements have been carried out in the FAS system:
* System to generate Cash flow, Cost Record and Location wise expense
statements.
* Bank Reconciliation through system for State Bank of India.
* System generated Bank Guarantees confirmation, Revoke and invocation
letters to Banks.
* Filling of Vendor e-TDS return with detail of reduce rate through
system.
* System generated credit invoices to clients for cost reimbursable
contracts.
PMC Services for DGH's NDR Project: PMC services have been extended to
Directorate General of Hydrocarbon (DGH)'s National Data Repository
(NDR) project. NDR aims to provide a world- class data storage and
retrieval infrastructure for the hydrocarbon exploration and production
(E&P) data in a safe and reusable manner.
Implementation of IT Infrastructure:
* The implementation of IT infrastructure including both hardware and
engineering software at Abu Dhabi hub is underway.
* PCs of a large number of users have been upgraded with state of the
art PCs at HO/ BO/ ROs.
* A latest SAN based storage system of 40 TB capacity has been
installed in the Computer Centre at HO.
* Implementation of new servers at HO is in process.
Sustainable Development
EIL's sustainability mandate evolves around complying with the
environmental regulations and norms in a way that make it a responsible
company and transparent to all its stakeholders. The Company's project
designs support sustainability right from the concept stage to plant
commissioning and subsequently during the commercial operation. Energy
efficiency, resource optimization and safety of plant personnel &
society at large are the cornerstones of our business operations and
also ensure business continuity.
EIL has refocused its engineering philosophy and business models to
achieve long-term sustainable growth. It has also initiated evaluation
and reporting of its performance on the triple bottom lines of
economic, social and environmental aspects. It believes that the
sustainability initiatives underway will propel the organization on an
upward growth trajectory.
A separate Report on Sustainable Development is annexed to this Report.
Corporate Strategy & Business Development
Corporate plans are imperative for any organisation with a time horizon
of five years and a longer term perspective. A Corporate Strategy and
Business Development (CS&BD) group is now functional, which performs
the role of evaluation of Market opportunities, Business Developments,
Venturing into new geographies, Tie-ups with
Licensors/Vendors/Collaborators, augmenting the portfolio of EIL by
diversifying into sunrise sectors.
The Division has been consciously focusing on the market and proposing
the strategies required for growth of the organisation. The CS&BD
Division has been focusing on the core hydrocarbon sector customer
requirements, seeding ideas to new and potential clients. Owing to the
current market scenario, it is also essential that EIL, while
harnessing its core strength, should also explore projects in sunrise
sectors and new geographies.
Under the Internationalization focus, the Middle East Hub of EIL in Abu
Dhabi has been expanded and manpower is being progressively ramped up
to service the entire MENA region. In addition, the CS&BD division has
also been exploring business opportunities in South East Asia and the
rapidly emerging African markets.
As part of enhanced value creation, CS&BD has been in continuous
dialogue with various licensors/technology providers, with an objective
to collaborate and provide a bouquet of niche services to the owner
organizations.
The CS&BD group has initiated aggressive business development
activities in Solar Power, Fertilizers, Water and Waste Water
Treatment, SMART Cities, PCPIRs etc as part of expansion into new lines
of business. Sustained BD efforts are under progress with ULBs,
Municipal Corporations and respective state governments in this
direction.
HSE Management System
Since its inception, EIL has always accorded highest priority to
Health, Safety & Environment (HSE) in all aspects of its operations.
The Company's HSE policy covers the following:
* Compliance to statutory requirements, engineering codes and standards
* Ensuring the health and safety of employees & associates
* Creating awareness on HSE amongst employees & associates
* Continual improvement of the HSE Management system
In order to implement the above policy, the Company has a robust HSE
Management system based on OHSAS 18001 (Occupational Health and Safety
Assessment Series) and ISO 14001 (Environmental Management System). The
HSE Manual, various procedures, checklists, templates have been
developed and implemented across the organization as a part of the HSE
Management System.
During the year, EIL's HSE Management system was certified by an
accredited Certification Body to OHSAS 18001 and ISO 14001 in December
2014. These certifications will enhance your Company's evaluations
scores while bidding for overseas jobs particularly in the Middle East
Oil & Gas market.
During the year, extensive HSE Management System awareness amongst
employees was created through class room trainings, sharing of training
materials/documents in the portals and HSE Newsletter. During the
year, class room training on HSE Management system was imparted to 832
employees, which is in addition to training and materials shared in
electronic form. This training included modules on emergency
preparedness and response which enables employees to safeguard
themselves and their colleagues during emergencies.
Internal audits, external audits and top management review of the HSE
Management system are being undertaken for ensuring its continuous
improvement.
Hazard Analysis, Risk Assessment & Control (HIRAC) and Environmental
Impact Analysis (EIA) have been carried out at various locations to
mitigate and control Health & Safety hazards and Environmental impact.
HSE aspects are in-built in the procedures of various engineering
departments and compliance to the same is verified through usage of
checklists.
Your Company has a detailed system for implementation of HSE management
at construction sites including an elaborate HSE specification for the
sites. Compliance to these specified requirements are ensured through
checklists, inspections, audits, awareness etc.
Incident/Accident reporting and investigation procedures with specific
reporting protocols have been developed and deployed.
Being a member of the British Safety Council and National Safety
Council, EIL keeps abreast of the developments in the HSE domain
through updates, articles, journals etc.
Quality Management System
Quality is inbuilt into EIL's processes, workplace, deliverables and
services. The Quality Management System of the Company was reassessed
through external Surveillance Audit by a third party certification
agency which confirmed that the Quality Management System of EIL
continues to conform to the international standard ISO 9001:2008.
The validation of EIL's relentless focus and pursuit of quality has
come in form of numerous and prominent awards. During the year, the
Company was conferred with the prestigious Rajiv Gandhi National
Quality Award (RGNQA), Commendation Certificate Award 2012 in Large
Scale Service Industry Category, instituted by Bureau of Indian
Standards (BIS), the National Standards body of India.
Important ingredients of our quality initiatives are effective &
comprehensive Internal Quality Audit process, planned customer
perception surveys, analysis of feedbacks from stakeholders and regular
reviews & directions from the Management Review Committee (MRC) & the
Systems Committee. The MRC is chaired by the C&MD with all whole time
Directors being members. The Systems Committee is chaired by senior
Executive Director, and senior officials from all areas of operation &
functions are members of the committee. Regular monitoring is done to
analyze the data & feedback for recommending improvements in processes,
deliverables and QMS to reduce costs, shorten cycle time, cross
functional issues, improve visibility and credibility without affecting
the environment. QMS implementation and its effectiveness have been
further increased by computerization of certain processes through
in-house developed software.
The Quality Management System of your company's UAE (Abu Dhabi) office
was also independently audited and reassessed for certification during
the year.
In addition, the Company participated as a prominent and active member
in various committees for formulating products and quality system
standards by Bureau of Indian Standards.
Risk Management
EIL's Risk Management policy with a robust supporting risk management
frame work facilitates identification and assessment of new risks and
review of presently identified risks. The process is based on
identified risks and the risk events or factors which require regular
assessment and quick response. Based on the probability & impact of the
risk, the requisite controls and action plans have been designed and
implemented.
Key Risk Indicators (KRIs) have been identified to measure the
adequacy, effectiveness and efficiency of these, controls and action
plans.
The objective of risk management in the Company is to act as an enabler
in maintaining its knowledge edge, sustaining and expanding the
business, being competitive and ensuring execution of projects within
budgeted cost and time, resulting in improved turnover and
profitability.
The elements of risks have been identified by your Company and disclosed
for the benefit of all stakeholders. To cover all the elements of risks
at enterprise level, nine categories have been defined by the management
& risks were identified and categorized in them.
Risk compliance verifications are conducted regularly to test the
compliance of controls and the same is reported to the Risk Management
Committee (RMC). The risk identification & assessment processes and
risk audit process are being handled through "Enterprise Risk
Management System (ERMS)" software.
The status of Enterprise Risk Management (ERM) process is presented to
the Risk Management Committee & Audit Committee, which is reviewed by
the Board also. The reporting structure meets the regulatory
requirements.
Project Risk Management has been implemented for high value and
important projects as per the criteria approved by the RMC. The risk
severities are categorized as critical, major, cautionary and minor
based on the probability and overall impact.
In addition, a bi-monthly risk newsletter 'Risk Screen' is being
emailed to all employees of your Company. This creates awareness about
various risk management activities/achievement, new topics/ practices/
updates on ERM or PRM and to create enthusiasm in them to proactively
control risks in their work processes & areas.
Your Company is committed to further strengthen its risk management
capabilities in order to protect interests and enhance shareholder
value.
Vigilance
During the year, CTE type examination of EIL's jobs on LSTK/OBE basis,
random inspection of in-house contracts/purchases, scrutiny of
Immovable Property Returns, investigation of complaints etc. were
carried out by the Vigilance Department with the focused objective of
ensuring conformity to the Company procedures and Government
guidelines. Various rules, regulations and procedures were reviewed
during the year and System improvements were suggested to the
Management & necessary measures were undertaken for improvement. The
observations reported by CTE/CVC were examined and necessary actions
were taken.
Structured meetings were held between CVO, C&MD & functional Directors
and Inter-Directorate meetings were held with respective Directors to
resolve the pending issues. Details of vigilance activities were also
presented to the Board.
Various vigilance workshops, seminars, debates & Vigilance Awareness
Week etc. were organized in HO, Regional, Branch, Procurement and site
offices of EIL during the year for spreading vigilance awareness amongst
the employees of EIL. A seminar on the topic "Orienting Personal Goals
with Organizational Goals" was organized for senior level officials
during Vigilance Awareness Week 2014. Some important features of
Vigilance activities are given below:
* Leveraging Technology:
Reverse auctioning, e-tendering, e-payment, e-receipt, etc are already
implemented in the Company and being monitored regularly against the set
targets. Clearance of vendors' bills on 'First in, First Out' (FIFO)
under Bill Tracking system (BTS) is ensured. BTS has provision for
details about pendency of vendors' bills.
* Complaint Handling Policy (CHP): As per CVC Guidelines, EIL has
formulated Complaint Handling Policy (CHS) & have a link on the
Company's website for online complaint registration from public,
contractors, vendors, suppliers etc. which is regularly monitored by
Vigilance with respect to the status of complaints.
* Job Rotation: Job rotation of sensitive posts is being done &
reporting of the same is being done on monthly basis.
* Integrity Pact: EIL is committed to higher ethical standards in
contracts and procurement as well as transparency in all of its
business dealings & adopted Integrity Pact in November, 2011 for
enquiries having threshold value over Rs.5 Crore, which has further
been lowered from Rs.5 Crore to Rs.1 Crore.
* Online Vigilance Clearance (OVC) & Scrutiny of IPRs: Online Vigilance
Clearance and Immovable Property returns of employees is being carried
out through Vigilance website - "Avalokan" on OVC portal.
Finance
The Company continued its strong cash generation driven by business
performance. The efficient financial and cost management system
continued to facilitate cash generations as well as creation of wealth.
EIL optimized the returns on cash reserves by deploying cash surplus in
safe and liquid instruments as per the approved investment policy of
the Company.
Internal Audit
The Company has an Internal Audit Department having adequate number of
professionals. During the year, several internal audit assignments with
focus on checks and controls on system and procedures, monitoring
compliances and continuous upgrade of controls have been carried out
and the reports are regularly submitted to the Management and the major
findings to the Audit Committee of the Board.
Human Resource & Industrial Relations
People are at the heart of our business and the quality & level of
service that our employees deliver, directly impacts the results of the
organization. The HR function at EIL thus endeavors to build an
environment that unlocks the potential of the employees and keeps them
inspired to achieve more.
As of March 31, 2015, we have 3192 employees, including 2821
technically and professionally qualified employees. Approximately 4.6%
of our employees are located outside India, and have experience of
international work environments.
* Talent Acquisition
Closely linked with the strategic goals & objectives, our Talent
Acquisition strategies aim at facilitation of Right People at the Right
Time and at the Right Place. Diverse recruitment models are employed to
meet the dynamic business needs with intake of fresh talent, domain
specialists, short term hiring through outsourcing and taking onboard
consultants/advisors.
To sharpen the skill sets and broaden the understanding of other
Division/Departments of the Organization, planned job rotation has been
implemented.
* Performance Management System
In the area of Talent Assessment and Appraisal, EIL has in place a
robust and transparent Performance Management System that gives
weightage to both performance and potential. The Performance
Management System is an online process. The outcome of Performance
Management System is used for performance related pay, career
progression, training & development and succession planning.
Review of the Promotion Rules of Officers and PMS procedure had been
initiated during the year to make the system more objective and
transparent.
* Employee Welfare
During the year efforts were made for aligning our welfare measures
towards enhancement of quality of work life for our employees. Various
employee welfare initiatives were taken ranging from creating forums
for social interactions to providing effective medical services by
empanelling more hospitals and revision in rates of vaccines.
* Thrust on Sports
Providing a supportive role in health & fitness, EIL promotes various
sports by organizing weekend sessions and interdepartmental
tournaments. Employees are encouraged to participate in various
trekking expeditions, sports tournaments at regional and national
levels. EIL employees participated in 11 PSPB tournaments. An active
member of Petroleum Sports Promotion Board (PSPB), EIL hosted PSPB
Table Tennis Tournament at Jamia Milia Islamia Sports Complex where 8
teams including EIL participated.
* Reward & Recognition Scheme
Implementation of revised reward & recognition scheme was effected
during the year for recognizing exemplary individual & team performance
under various award categories.
* Best employee of the year in Staff Category
* Young Executive of the Year
* Professional of the Year
* Innovation Awards - Individual Innovation, Team Innovation
* Technical Paper Writing
The Annual Awards for the year 2013-14 were presented during the
Independence Day Function on August 15, 2014. A total of 32 employees
were awarded in different award categories.
* Training & Development
Significant interventions were made for development of
Managerial/Behavioural Competencies as well as Technical and Domain
related competencies. Self-Awareness training programs focusing on
lifestyle management were also facilitated.
In addition to this, structured Management Development Programmes were
organized through Management Institutes for senior and junior management
levels and seventh batch of Leadership Development Programme- 'Aarohan'
was completed for senior executives.
Moreover, year-long training structure was implemented for Management
Trainees which is a blend of classroom as well as experiential and
on-the-job learning.
During 2014-15, the average training days per employee was 2.78.
SBU training programmes were conducted on specialised domain areas like
Hazardous Area Classification of Electrical Equipment & Selection of
Rotating Equipment in the hydrocarbon sector for clients - Reliance
Industries Limited, Vadodara & Oil India Limited, Duliajan.
* Mentorship Development
With an objective to foster professional relationships and provide a
forum to offer constructive advice to support the career development of
the mentee, EIL supports Mentorship Development Programme allocating
trained mentors in the ratio of 1:3 (Mentor: Mentee) for Management
Trainees.
A special 2-day programme on 'Mentoring for Win-Win Outcomes' was
organized for selected group and the programme included a mix of
questionnaire, role- plays & group exercises. The workshop provided
introspection and insights to both the Mentor & the Mentee for building
positive relationships and stronger teams.
* Leveraging IT in HR
Regular interventions are made to strengthen the HR processes through
IT assistance. New modules have been introduced facilitating ease of
operability & efficiency.
EIL Connect continued to provide an interactive environment to the
employees and has proved to be a valuable communication forum for
employees posted both within India and at overseas locations. More than
1098 news items/reports were uploaded on EIL Connect and more than
17.27 lakhs hits were made on portal during the financial year.
* HR Initiatives
An HR Agenda was drawn up for 2014-15 to channelize the efforts of the
HR team and enhance the effectiveness of the HR function. Focused
efforts were made on implementation of key action points of the HR
Agenda during the year.
As an effective tool for assessing officers in both individual and
group based environments for development, Assessment & Development
Centres were conducted for 59 nos. of senior management personnel
during September - October 2014. Performance Contracts (PCs) for
2014-15 were executed for all Divisions of HR Directorate cascading
business objectives within HR functions. The four perspectives namely
Operational, Process, Financial and HR, with each perspective having
defined Key Performance Indicators (KPIs) and quarterly targets enabled
continuous monitoring and evaluation of performance.
The first Annual Report of HR Directorate was released for the year
2013-14 by C&MD. The report is a compilation of HR efforts made during
the year providing insights into Targets, Action plan & Results
achieved by HR divisions.
* Implementation of Government Directives on Scheduled Caste/ Scheduled
Tribe
With a view to accelerate the pace of socio-economic development of the
nation, EIL has been endeavoring towards safeguarding the interests of
SC/ST employees. In pursuance of the philosophy and compliance of
Presidential Directives dated December 30, 1972 issued by Ministry of
Petroleum and Natural Gas, EIL has incorporated necessary provisions in
its Recruitment process and Promotion norms.
The Company has appointed a Liaison Officer to work as a facilitator in
ensuring that due attention is paid to the issues of SC/ST employees.
Management also encourages communication with the office bearers of the
SC/ST Employee's Welfare Association by holding periodical meetings
with the Association. 15 no. of EIL scholarships were awarded to SC
and ST (SC- 10 and ST-5) undergraduate engineering students.
The percentage of employees belonging to Scheduled Castes & Scheduled
Tribes category was 18.6% and 4.5% respectively of total employee
strength of the Company (as on March 31, 2015). Regular meetings were
held with representatives of SC/ ST Welfare Association and Liaison
Officer for redressal of their grievances/concerns.
* Women Development
Women constitute approximately 12.7% of the Company's human resource,
wherein more than 80% are in the officer cadre. To cater to the
development needs of its women employees, a Women Forum is in place and
has been reconstituted to include a Core Committee comprising senior
officials as Patron, Chairperson & Co-Chairperson. The Core committee
appoints Convener, Secretary, Treasurer and Executive Members who
assist in carrying out the function of the Women Forum.
The forum focuses on providing opportunities for development to women
employees and identifies various training interventions especially in
the area of Managerial Skills and Leadership Development as well as
participation in National and International Conferences & Symposiums.
* Initiatives for the benefit of Persons with Disabilities
EIL is implementing the provisions of the Disabilities Act, 1995 by way
of 3% reservation for Persons with Disabilities. Various concessions
and relaxation are being extended to Persons with Disabilities in the
recruitment process. In addition, Special Transport Allowance to PwD
employees are provided under the scheme of the Persons with
Disabilities. Presently, there are 36 nos. (i.e., 1.1%) of PwD
employees on the rolls of the Company as on March 31, 2015.
Corporate Social Responsibility
In EIL, CSR is the commitment to operate in an economically, socially
and environmentally responsible manner to enhance the Company's overall
contribution to society. The thrust areas for CSR activities/ projects
are education, healthcare, drinking water/sanitation, rural
electrification, environment protection/sustainability, women
empowerment, upliftment of underprivileged, community development,
vocational training/skill centre and promotion of sports.
Company's CSR activities are directed towards supporting the
initiatives of Local, State or Central Government with programmes
located in and around its Project Sites, Regional Offices and Head
Office, with special focus on the backward areas and underprivileged
sections of society.
In FY 2014-15 as per Companies Act 2013, the budgetary allocation of 2%
of the average net profits made during the three immediately preceding
financial years has been made for CSR activities.
Some of the project/activities undertaken in various thrust areas are
elaborated below:
Education: The Company facilitated renovation/up-gradation of
infrastructure in various educational institutes for underprivileged
children in Assam. Other projects under execution include construction
of auditorium for girl students and support for setting up of the
Digital Library in Andhra Pradesh, classroom and toilet facilities (for
girls) in Coimbatore.
EIL also supports value based educational programs in various schools
of Uttarakhand and free education to underprivileged children from the
slums of Delhi/NCR.
Another on-going key initiative is adoption of 100 and 25 Ekal
Vidyalayas of Dibrugarh District in Assam and Odisha respectively
through 'One Teacher School'.
Health Care: For providing better healthcare services to the poor and
needy, EIL supported procurement and installation of Medical Equipment
at Kakinada, installation of one BERA (Brain Evoked Response
Audiometry) testing facility system for remediating hearing loss among
infants at Kochi, installation of Blood Bank Refrigerated Centrifuge
for medical care of blood cancer patients through blood banking
programs In Kolkata and provided fully equipped Mobile Cancer Detection
Van for screening & diagnosing cancer and spreading cancer awareness
among poor sections of society in Delhi/ NCR.
The Company organizes general Health & Eye Check up Camps for the poor
and needy residing in and around EIL's areas of operation in various
states.
Other ongoing projects include installation of medical equipment for
mentally and physically challenged destitute senior citizens in Delhi
and support for organizing camps for distribution of assistive aids &
appliances to poor & needy Persons with Disabilities (PwDs) in
Bhubaneswar, Bolangir & Paradeep Districts of Odisha & Dibrugarh
District of Assam.
Drinking Water/Sanitation: In order to improve accessibility to safe
drinking water to rural population, EIL supported installation of 93 RO
water systems with water storage tanks in boys & girls hostels/ blocks
of Bapatala town, Andhra Pradesh and construction of Reverse Osmosis
(RO) Water Treatment Plant and associated facilities at eight villages
in Karnataka. Another project under execution is provision of potable
water to six villages through installation of RO water treatment plants
at Kakinada.
Under Swachh Vidyalaya Abhiyan, construction of sanitation facilities
and additional toilets in schools of Bihar, Odisha, Tamil Nadu & Assam
is being supported.
Rural Electrification: In an effort to make a significant impact on
standard of living of remotely located village communities, EIL
supports installation of LED solar public lighting system in 59
villages across 3 districts of Mizoram.
Environment Protection/Sustainability: As a step towards raising
awareness in youth and local population about environmental
degradation, EIL is supporting a social outreach program in Trans
Himalayan Region of Leh-Ladakh. Another project under this initiative
includes supporting construction & installation of environment friendly
green cremation system in New Delhi.
Women Empowerment: Reinforcing social & economic empowerment of women,
EIL supported distribution of sewing machines to underprivileged women
for advanced cutting & tailoring course in New Delhi, distribution of
prosthesis & medical bras to breast cancer survivors as post-operative
care at various hospitals in Delhi/NCR and providing equipment for
training of deaf women at New Delhi.
Another step in this direction is construction of office cum training
centre and other infrastructural facilities for underprivileged women
at Kakinada for imparting various skills and vocations.
Upliftment of underprivileged: Playing a supportive role in promoting
persons with disabilities, EIL organized an assessment & distribution
camp for distribution of assistive devices in New Delhi.
Three workshops, each in textile (Delhi), paper craft (Delhi) &
cosmetics (Nainital) for product development through design &
innovation and project for physically challenged persons in IT/ITES/
BPO sector through training and skill development programs were
organized at Bengaluru.
For the cause and care of disadvantaged & abandoned senior citizens,
EIL facilitated construction of one block of Old Age Home - 'Guru
Vishram Vridh Ashram' at Lathira (UP), construction of Old Age Home at
Mirzapur Distt (UP), distribution of 3440 number of Adult Diapers for
old disabled persons in Vridh Ashram, Badarpur(Delhi) and installation
of solar panels &water heater systems for old & infirm in New Delhi.
Projects under execution are construction of first floor of Old Age
Home for the Blind and installation of lift at Old Age Home for senior
citizens in New Delhi.
Other initiatives undertaken by EIL for empowering the underprivileged
include Construction of girls block and associated facilities to
accommodate abandoned HIV/AIDS infected/affected women & girls at
Kancheepuram District, renovation of sanitation facilities at
educational institute for students from marginalized background in New
Delhi and construction of vocational training centre at Chikkaballarpur
to promote entrepreneurship & employability skills among rural youth.
Community Development: Lending a helping hand towards advancement of
community, EIL facilitated development of Panchayat Hall and provision
of water supply lines for the rural community of Padur.
To strengthen rural infrastructure for the local residents of various
villages of Yanam (Puducherry), project for construction of RCC
retaining wall/road side drains/Compound wall is under execution.
Vocational Training/Skill Centers: EIL is extending support towards
employment oriented skill development training of youth at Bhopal and
Faridabad in trades like Welding Technology, Graphic Designing etc and
special placement-linked, skill development training in various trades
like IT/ITES, Hospitality & Retail Supervisory, Garments sector, etc
for youth in Manali and Siruseri area of Chennai in Tamil Nadu.
Projects for skill development and employment oriented training for
Persons with Disabilities (PwDs), SC/ST/OBC, Women and Economically
Weaker Section of society in various trades across India near EIL's
area of operation and for 40 candidates belonging to SC, ST, OBC and
BPL category in Electrical Wireman trade in Bharuch, Gujarat are also
under execution.
Swachh Bharat Abhiyan
Swachh Bharat Abhiyan is a transformational initiative launched by the
Hon'ble Prime Minister, Shri Narendra Modi. Your Company has eagerly
responded to the Hon'ble Prime Minister's clarion call for a Swachh
Bharat and undertaken various activities during the year :
Swachh Vidyalaya Programme: To help provide the basic amenity of safe
and clean toilets to a large segment of the Indian population esp. the
women, EIL adopted 509 school toilets in the states of Bihar, Odisha,
Tamil Nadu and Assam for construction and repair last year. Separate
toilets were planned for girls and boys in schools, some of which are
located in very remote areas. With active involvement of the local,
state and central govt., tenders have been issued for a majority of
jobs, construction of several toilets is in progress and many have
achieved completion.
Shramdan: EIL officers have been participating enthusiastically in
cleanliness drives that are organized on a regular basis in and around
the Head Office, adjoining traffic islands and various site premises.
Awareness Campaigns/Social Media: Photographs, news items and articles
on various activities relating to Swachh Bharat Abhiyan have been
uploaded/published regularly on the Corporate Website, Intranet,
Facebook, Twitter, Company Journals etc.
The Unaudited Financial Results of EIL for the Quarters ending Sept 30,
2014 and December 31, 2014 were designed on the theme of "Swachh
Bharat".
To increase public awareness about the Swachh Bharat Abhiyaan, an
outdoor advertisement has been displayed at a bus queue shelter in
Bhikaiji Cama Place which caters to the high volume traffic passing
through the busy Ring road. A front-lit signage (60 ft x 30 ft) has
also been installed on the front facade of EI Annexe building.
Cleanliness and Sanitation: Inspection of toilets and floors in office
premises is undertaken almost daily/weekly at all EIL offices. Detailed
Reports are received from site In-charges via EIL's Field Personnel
Cell (FPC) and Administration personnel at EIL HO/Gurgaon. Further, MCD
has accorded approval to EIL for adopting areas in front of EI Bhawan
at Bhikaiji Cama Place for its upkeep and maintenance.
Waste to Fuel: EIL shall be adopting a heritage City in Northern India
to set up a Waste to Fuel conversion facility as part of the
cleanliness campaign, Swachh Bharat being undertaken under the aegis of
MoP&NG.
In addition to the above CSR highlights, a report on CSR activities as
per the provisions of the Companies Act, 2013 is annexed to this
report.
Make in India
"Make in India" is a path-breaking initiative launched by the Hon'ble
Prime Minister aimed at reviving and revitalizing the manufacturing
sector in the country. As part of the "Make in India" campaign, EIL has
been pursuing several initiatives:
* Identification of current imports in this sector.
* Focus on import substitution and policy initiatives as enablers.
* Vendor interaction to upgrade indigenous manufacturing technologies.
* Indigenization of equipment manufacturing to increase domestic
content.
* Online empanelment of prospective vendors.
* Vendor enlistment through continuous interaction, assessment and
evaluation.
* Continuous interaction with other organizations towards collaborative
research.
* Local skill development initiative and enablers.
EIL is piloting the Midstream sectors for Make in India initiative
under MoP&NG and is a member of the Steering Committee set up for the
purpose. A Vendor Meet with all stakeholders was held in Mumbai for
sensitizing the manufacturing sector to the policy initiative being
contemplated.
Official Language
To propagate and enhance usage of Official Language in communication,
various initiatives like facilitation of Regular Classes &
Correspondence Courses for employees not conversant with Hindi, Hindi
workshops and celebration of Hindi Fortnight were undertaken.
Initiatives were also taken in the field of IT to facilitate use of
Hindi Language in official work by upgrading Hindi Software and
installing Glossary on Company's Portal. The facility of Google
translation, Mahashabdkosh of Home Ministry has also been provided on
Personal Computers.
Rajbhasha Vibhag organized 'Hindi Kavita Path' competition for
undertakings of Delhi under the aegis of Town Official Language
Implementation Committee (TOLIC) and EIL was honored for organizing
this programme.
Inspection of Official Language through TOLIC and Committee of
Parliament on Official Language was conducted at the Head Office, New
Delhi. Rajbhasha Vibhag also carried out regular inspections at its
Division/ Departments and Regional/ Field/ Procurement offices during
the year in accordance with the Official Language policy.
Awards and Accolades
* Conferment of SCOPE 'Navratna Trophy' by the Hon'ble President of
India.
* India Today PSUs Award 2014 in the category of "Best Global Presence"
to EIL.
* FICCI Chemical and Petrochemical Award 2014 in the categories of
"Process Innovator of the Year-Petrochemicals" and "Sustainability
Award for Best Green Process-Petrochemicals."
* PSE Excellence Award 2014 for Human Resource Management by Indian
Chamber of Commerce (ICC) and Department of Public Enterprises (Govt.
of India).
* "GEM OF INDIA" award to Ms. Veena Swarup, Director (HR) in the Human
Resource Category in recognition of her outstanding accomplishments and
individual excellence in her chosen field of activity by All India
Achievers' Conference.
* Award for "Outstanding Contribution in Oil & Gas (EPC Category)" for
PFCC Unit of MRPL Phase III Refinery Project by EPC World Media Pvt.
Ltd.
* Asia Pacific HRM Congress Award 2014 in the category of "Organization
with Innovative HR Practices."
* Engineering PSE of the year 2014 Award by PSE Journal & Enertia
Foundation.
* "HR Leadership Award" by LOKMAT ASPIRE for leadership and outstanding
contribution in the field of HR to Ms. Veena Swarup, Director (HR),
EIL.
* SKOCH Platinum Award for Crude Oil Strategic Storage Projects.
* SKOCH Order-of-Merit for Human Resources.
* Energy and Environment Foundation Global HR Skill Development Award
2015.
* Outstanding National Citizen Award' by National Citizens Guild in
recognition of her outstanding achievements in the chosen field of
Activity to Ms. Veena Swarup, Director (HR), EIL.
* Golden Peacock Award for Corporate Governance for the year 2014
instituted by Institute of Directors (IOD).
* Bharat Jyoti Award to Ms. Veena Swarup, Director (HR) for Meritorious
Services, Outstanding Performance and Remarkable Role.
* 7th CIDC Vishwakarma Award for 'Best Construction Projects' for Deen
Dayal Field Development Project, OGT, Kakinada of GSPC.
* BT Star PSU Excellence Award 2014 in the category of 'Director
Personnel for Outstanding Performance' to Ms. Veena Swarup, Director
(HR), EIL.
* 7th CIDC Vishwakarma Award for 'Construction Health, Safety &
Environment' for GAIL PC - II Expansion Project, Pata. EIL was also the
recipient of CIDC Partners in Progress Trophy.
* Indian Achievers' Award to Ms. Veena Swarup, Director (HR) for
Corporate Leadership in Human Resources for outstanding achievements in
Business & Social Service.
Joint Ventures and Subsidiaries
* Joint Ventures
Ramagundam Fertilizers and Chemicals Limited (RFCL)
For setting up gas based urea plant of capacity 3850 TPD, EIL, National
Fertilizer Limited (NFL) and Fertilizer Corporation of India (FCIL),
have incorporated RFCL as a Joint Venture Company at Ramagundam in
Karimnagar district of Telengana. NFL & EIL will each have 26% equity
in JVC. EIL has been retained as Project Management Consultant for
project execution on EPCM mode. The Project completion schedule to
commission the plant is 36 months. NFL is a reputed player in the
fertilizer sector and their expertise would be utilized for operating
the plant as well as for marketing of the products. The plant is being
built on the existing land of FCIL.
TEIL Projects Limited
TEIL Projects Ltd., the Joint Venture Company with Tata Projects
Limited, is executing consultancy projects in Oil, Gas and Refinery
sector and City Gas Distribution projects. TEIL is also endeavoring to
enter into business related to Water Purification Plants.
Jabal EILIOT Company Limited
EIL's Joint Venture Company, Jabal EILIOT, has been pursuing
prequalification with major Clients in Saudi Arabia like Saudi Aramco,
SABIC etc. JVC could not secure significant EPC business in spite of
concerted efforts. In view of the challenges imposed by the business
environment, the shareholders recognized that it is impossible to
realize the objective for which the JVC was incorporated and
accordingly decided to dissolve and initiated the process of winding up
of the JVC to arrest erosion of capital.
* Subsidiary Companies
Certification Engineers International Limited (CEIL)
CEIL, a wholly owned subsidiary of EIL, continued to provide
Certification as well as Third Party Inspection (TPI) services to
various clients. During the year, CEIL secured a number of assignments
from ONGC, VMSS, SMC, GSPL, BPCL, various State Governments and others,
notable among these being:
* ONGC- Certification Services for Mumbai High North Redevelopment
Project (PLP), SBHT Pipeline Project.
* KRCL- Udhampura- Shrinagar-Baramaulla Rail Link (USB RL) Project.
* VMSS, RUDA & SMC- TPI for various infrastructure Projects.
* GSPL- TPI for various Pipeline Projects.
* Reliance Industries Ltd.
Apart from these, CEIL secured many Third Party Inspection assignments
from clients like Reliance Industries, Heurtey Petrochem, TEDA,
PunjLloyds, ERDMP & statutory audit assignments from GAIL, IOCL etc.
The Board of Directors of the Company has recommended for the financial
year 2014-15, a final dividend of Rs.250/- per share (of face value of
Rs.100/- each) in addition to Rs.200/- per share interim dividend
already paid during the year. With this, the total dividend for the
financial year 2014-15 works out to '450/- per share. The payment of
final dividend is, however, subject to approval of the shareholders in
the ensuring Annual General Meeting of the Company.
EIL Asia Pacific Sdn.Bhd
EIL Asia Pacific Sdn. Bhd. (EILAP) was incorporated on February 21,
1994 under the Malaysian Companies Act, 1965. However due to local
regulatory requirement in Malaysia, EILAP was not able to secure any
business lately. Accordingly, with due approvals winding up activities
of EILAP have been initiated.
As required under the provisions of the Companies Act, 2013, a
statement on performance and financial position of each of the
Subsidiaries and Joint Venture Companies is annexed to Consolidated
Financial Statement and is not repeated as part of the Directors'
Report to avoid duplication.
In accordance with the provisions of the Listing Agreement, the company
has formulated a policy for determining Material Subsidiaries and the
same has also been posted on the website of the company at
http://engineersindia.com/corporate- governance/m-160.
Corporate Governance
The Company is committed to good Corporate Governance as per the
requirements of SEBI and DPE Guidelines in this regard. The Board of
Directors supports the broad principles of Corporate Governance. In
addition to the basic issues, EIL Board lays strong emphasis on
transparency, accountability and integrity. As required under Clause 49
of the Listing Agreement and DPE Guidelines on Corporate Governance,
the Report on Corporate Governance, together with the Auditors'
Certificate on compliance of conditions of Corporate Governance, along
with the Management's Reply on the comments of Auditors is annexed to
this report.
Number of Meetings of the Board
The Board met seven times during the financial year 2014-15, the
details of which are given in the Corporate Governance Report annexed
to this Report which forms part of the Annual Report. The intervening
gap between any two meetings was within the period prescribed under
Companies Act, 2013, Listing Agreement and DPE Guidelines on Corporate
Governance. For further details regarding number of meetings of the
Board and its committees, please refer Corporate Governance Report,
annexed to this Report.
Composition of Audit Committee
The recommendations made by the Audit Committee during the year were
accepted by the Board. The other details of Audit Committee like
composition, terms of reference, meetings held are provided in the
Corporate Governance Report annexed to this Report.
Declaration by Independent Directors
The Company has received necessary declaration from each independent
director under Section 149(7) of the Companies Act, 2013, that he meets
the criteria of independence laid down in Section 149(6) of the
Companies Act, 2013, Clause 49 of the Listing Agreement and DPE
Guidelines on Corporate Governance.
Training of Independent Directors
The Company has a well defined Training Policy for training of
independent directors which inter-alia includes the various
familiarisation programmes in respect of their roles, rights,
responsibilities in the Company, nature of the industry in which the
Company operates, business model of the company etc. Further, the same
Is also taken care during the various strategy meets of the Company and
different presentations in the Board/Committee meetings on the
statutory Laws. The details of such familiarisation programmes/Training
Policy have also been posted on the website of the Company at
http://engineersindia.com/corporate- governance/m-160.
Directors and Key Managerial Personnel (KMP)
(i) Inductions
Shri Ashwani Soni was appointed as Additional Director in the capacity
of Director (Projects) w.e.f. 1.09.2014 in terms of Ministry of
Petroleum & Natural Gas, Government of India, letter no.
C-31018/2/2012-CA/FTS:23053 dated 7.07.2014. Shri Sanjay Gupta,
Director (Commercial) was appointed as Additional Director and Chairman
& Managing Director in terms of Ministry of Petroleum & Natural Gas,
Government of India, letter no. C-31018/2/2014-CA/FTS:30457 dated
8.05.2015. Further, Shri Sanjay Gupta, Chairman & Managing Director and
Shri Ram Singh, Director (Finance) were also designated as CEO and CFO
respectively to comply with the provisions of Companies Act, 2013 with
respect to appointment of Key Managerial Personnel. Shri Sanjay Gupta,
Chairman & Managing Director was entrusted with the additional charge
of the Post of Director (Commercial) for a period of 3 months w.e.f.
1.06.2015 to 31.08.2015 or till the appointment of regular incumbent to
the post or until further orders whichever is the earliest vide
Ministry of Petroleum & Natural Gas, Government of India, letter no.
C-31018/3/2015- CA/FTS:38389 dated 25.06.2015.
(ii) Re-appointments
In accordance with the provisions of the Articles of Association of the
Company, Ms. Veena Swarup, Director (HR) (DIN: 06388817) and Shri
Ajay N. Deshpande, Director (Technical) (DIN: 03435179) would retire by
rotation, at the ensuing Annual General Meeting, and being eligible,
offer themselves for reappointment.
In accordance with the provisions of the Companies Act, 2013, Shri
Ashwani Soni who was appointed as Additional Director in the capacity
of Director (Projects) and Shri Sanjay Gupta who was appointed as
Additional Director and Chairman & Managing Director after the date of
last Directors' report, shall vacate their office at the ensuing Annual
General Meeting. Necessary notices have been received from them under
section 160 of the Companies Act, 2013, proposing their candidature for
appointment. The same has also been given on the website of the Company
at http://engineersindia.com/corporate- governance/m-160. The Board
recommends their appointment.
Brief resume of the Directors seeking appointment/ reappointment
together with the nature of their expertise in specific functional
areas, names of companies in which they hold directorships and the
membership/chairmanship of Committees of the Board along with their
shareholding in the Company etc. as stipulated under Clause 49 of the
Listing Agreement, DPE Guidelines on Corporate Governance and other
statutory provisions are given in the Annexure to Notice of 50th Annual
General Meeting.
(iii) Retirements
After the date of last Directors' Report i.e. 21.07.2014, Shri Adit
Jain, Dr. V. Vizia Saradhi and Shri D.R. Meena, Non-official
(Part-time) Independent Directors ceased to be Directors of the Company
w.e.f. 28.08.2014. Shri D. Moudgil, Director (Projects) ceased to be
the Director of the Company w.e.f. 1.09.2014 due to his retirement on
attaining the age of superannuation on 31.08.2014. Shri A.K. Purwaha,
Chairman & Managing Director ceased to be the Chairman & Managing
Director of the Company w.e.f. 1.06.2015 due to his retirement on
attaining the age of superannuation on 31.05.2015. Shri Sanjay Gupta
ceased to be Director (Commercial) consequent to his appointment as
Chairman & Managing Director w.e.f. 1.06.2015. Shri Bijoy Chatterjee,
Dr. R. K. Shevgaonkar and Dr. J.P. Gupta, Non-official (Part-time)
Independent Directors ceased to be Directors of the Company w.e.f.
4.07.2015. The Board placed on record its sincere appreciation for the
valuable services rendered and contributions made by Shri A.K. Purwaha,
Chairman & Managing Director, Shri D. Moudgil, Director (Projects),
Shri Adit Jain, Dr. V. Vizia Saradhi, Shri D.R. Meena, Shri Bijoy
Chatterjee, Dr. R. K. Shevgaonkar and Dr. J.P. Gupta, Non-official
(Part-time) Independent Directors of the Company.
Secretarial Auditor
M/s Agarwal S. & Associates, Practicing Company Secretaries, was
appointed to conduct the Secretarial Audit of the Company for the
financial year 2014-15, as required under Section 204 of the Companies
Act, 2013 and Rules thereunder. The Secretarial Audit Report for the
financial year 2014-15 along with the Management's Reply on the
comments of Secretarial Auditor is annexed to this Report.
Vigil Mechanism/Whistle Blower Policy
The Company has formed the Whistle Blower Policy/Vigil Mechanism and no
personnel have been denied access to the Audit Committee. The same has
also been given on the website of the Company at
http://engineersindia.com/corporate-governance/m-160.
Transfer of Amounts to Investor Education and Protection Fund
A detailed disclosure regarding the same has been given in the
Corporate Governance Report which is annexed to this Report. The same
has also been given on the website of the Company at http://
engineersindia.com/corporate-governance/m-160.
Listing on Stock Exchanges
The Company is listed on The Bombay Stock Exchange Ltd. and National
Stock Exchange of India Ltd. The Company has paid Listing fees for the
Financial Year 2014-15 to the above Stock Exchanges in time.
Nomination and Remuneration Committee
EIL is a Public Sector Undertaking (Government Company) and the
appointment of Directors both Executive and Non-Executive are made by
the Government of India and are being paid remuneration as per the
terms of their appointment. The Company has Nomination and Remuneration
Committee and the detailed disclosure in this regard has been given in
the Corporate Governance Report which is annexed to this Report.
Performance Evaluation of the Board
EIL is a Public Sector Undertaking (Government Company) and the
appointment of Directors both Executive and Non-Executive are made by
the Government of India. Therefore, the company has not laid down any
criteria for performance evaluation of the independent directors and
the Board.
Particulars of Contracts or Arrangements made with Related Parties
(RPTs)
In line with the provisions of the Companies Act, 2013 and the Listing
Agreement, the Company has formulated a Policy on materiality of
Related Party Transactions and also on dealing with Related Party
Transactions. The same has been posted on the website of the Company at
http://engineersindia.com/corporate- governance/m-160. The Company
gives the disclosure regarding material transactions with related
parties on quarterly basis along with the compliance report on
Corporate Governance. During the year, there were no material RPTs.
Further, suitable disclosure as required by the Accounting Standards
(AS18) has been given in the Notes to the Financial Statements.
Details of Loans/Investments/Guarantees
In compliance with the provisions of the Companies Act, 2013, the
details of investments made and loans/guarantees provided as on
31.03.2015 are given in the respective Notes to the financial
statements.
Extract of Annual Return
In accordance with Section 134(3)(a) of the Companies Act, 2013, an
extract of the annual return in the prescribed form is annexed to this
report.
Cost Auditors
The Company does not fall under the Cost Audit Rules and therefore,
there is no requirement of cost audit for the Company in terms of
amended Companies (Cost Records and Audit) Rules.
Conservation of Energy, Research and Development, Technology
Absorption, Foreign Exchange Earnings and Outgo
As the Company's operations do not involve any manufacturing or
processing activities, the particulars required under Section 134 (3)
(m) of the Companies Act, 2013 read with Rule 8(3) of the Companies
(Accounts) Rules, 2014 regarding conservation of energy and technology
absorption are not applicable. The particulars regarding expenditure
and earnings in foreign exchange are given in Note no. 2.25 of the
financial statement.
Significant and Material Orders
There are no significant and material orders passed by the regulators
or courts or tribunals impacting the going concern status and Company's
operations in future.
Other Disclosures
No disclosure or reporting is required in respect of the following
items as either these were not applicable or there were no transactions
on these items during the financial year 2014-15:-
i. Details relating to deposits covered under Chapter V of the Act.
ii. Issue of equity shares with differential rights as to dividend,
voting or otherwise.
iii. Issue of shares (including sweat equity shares) to employees of
the Company under any scheme.
iv. Details regarding receipt of remuneration or commission by the
Managing Director or the Whole-time Director from any of its
subsidiaries.
v. Buy-back of shares.
vi. Issue of Bonus shares.
Further, the names of Companies which have become or ceased to be its
subsidiaries, joint ventures or associate companies during the year are
NIL.
During the financial year 2014-15, there were no cases filed pursuant
to the Sexual Harassment of Women at Workplace (Prevention, Prohibition
and Redressal) Act, 2013.
Code of Conduct
EIL has formulated a Code of Business Conduct and Ethics for Board of
Directors and Senior Management Personnel. The confirmation of
compliance of the same is obtained from all concerned on annual basis.
All Board Members and Senior Management Personnel have given their
confirmation of compliance for the year under review. A declaration
duly signed by C&MD is given under para 2(e) of the Report on Corporate
Governance annexed to this Report. The Code of Business Conduct and
Ethics for Board of Directors and Senior Management Personnel are given
on the website of the Company at
http://engineersindia.com/corporate-governance/m-160.
Right to Information
Under the provisions of section 4 of the Right to Information Act, 2005
every public authority is required to display necessary information to
citizens to secure access to information under the control of public
authority in order to promote transparency and accountability in its
working and functioning.
EIL, being a responsible public sector undertaking, has displayed
essential information on its website under the head RTI. The management
has notified CPIO and the First Appellate Authority (FAA) in compliance
with the requirements of the RTI Act. Between April 01, 2014 and March
31, 2015, a total of 181(one hundred eighty one) applications were
received by the Company and all of them were disposed off by providing
requisite information as per rules. Apart from RTI applications, the
Company also received appeals against the decision of CPIO, which too
were duly attended to and appropriately disposed off by the First
Appellate Authority. It is heartening to note that Central Information
Commission has not passed any adverse order against the CPIO/FAA.
Directors' Responsibility Statement
Your Directors state that :
a) in the preparation of the annual accounts for the year ended March
31, 2015, the applicable accounting standards read with requirements
set out under Schedule III to the Companies Act, have been followed and
there are no material departures from the same;
b) the Directors have selected such accounting policies and applied
them consistently and made judgements and estimates that are reasonable
and prudent so as to give a true and fair view of the state of affairs
of the Company as at March 31, 2015 and of the profit of the Company
for the year ended on that date;
c) the Directors have taken proper and sufficient care for the
maintenance of adequate accounting records in accordance with the
provisions of the Act for safeguarding the assets of the Company and
for preventing and detecting fraud and other irregularities;
d) the Directors have prepared the annual accounts on a 'going concern'
basis;
e) the Directors have laid down internal financial controls to be
followed by the Company and that such internal financial controls are
adequate and are operating effectively; and
f) the Directors have devised proper systems to ensure compliance with
the provisions of all applicable laws and that such systems are
adequate and operating effectively.
Auditors
M. Verma & Associates, Chartered Accountants were appointed as Auditors
of the Company for the financial year 2014-15 by the Office of
Comptroller & Auditor General of India.
Bankers
Bankers of the Company include State Bank of India, Indian Overseas
Bank, State Bank of Travancore, Vijaya Bank, Corporation Bank, Bank
of Baroda, Punjab National Bank, Union Bank of India, HDFC Bank, ICICI
Bank, Indian Bank, Bank of India, Oriental Bank of Commerce, Canara
Bank, IDBI Bank, Axis Bank, IndusInd Bank and Citi Bank.
Particulars of Employees
As per the provisions of Section 197 of the Companies Act, 2013 and
rules made thereunder, Government Companies are exempted from inclusion
of the statement of particulars of employees. The information has,
therefore, not been included as part of the Directors' Report. However,
the same information is open for inspection at the registered office of
the Company on all working days between 10.30 a.m. to 12.30 p.m. prior
to the Annual General Meeting.
Acknowledgement
Your Directors are grateful for all the help, guidance and support
received from Ministry of Petroleum & Natural Gas and from other
Ministries of the Government of India. Your Directors are also grateful
to the Bankers, Statutory Auditors, Comptroller & Auditor General of
India and the investors for their continued patronage and confidence in
the Company.
Your Directors thank all our esteemed clients for the faith and trust
reposed in the Company. With continuous learning, skill upgradation,
technology development, we will continue to provide world-class
professionalism and services to our clients.
Your Directors thank all associates, vendors and contractors within the
country and abroad, for their continued support without which EIL could
not have achieved the desired results. Your Directors are grateful to
all the Foreign Missions in India and Indian Missions abroad in
countries where EIL has business operations for their continued help
and support.
Your Directors wish to convey their appreciation to all employees for
the valuable services and cooperation extended by them and are
confident that they will continue to contribute their best towards
achieving still better performance in future.
For and on behalf of the Board of Directors
Sanjay Gupta
Chairman & Managing Director
Place : New Delhi
Date : July 9, 2015
Mar 31, 2014
Ladies & Gentlemen,
The Directors have great pleasure in presenting the 49th Annual Report
together with audited accounts of the Company for the year ended March
31st, 2014 along with Audited Statement of Accounts, the Auditors''
Report and Review of the Accounts by the Comptroller and Auditor
General of India.
2013-14 in Retrospect
Your Company sustained its good performance during FY 2013-14. The
salient features, as stated in the audited financial statement, are as
follows:
Turnover : Rs. 182359 lakhs
Profit Before Tax (PBT) : Rs. 69803 lakhs
Profit After Tax (PAT) : Rs. 47976 lakhs
Dividend
The Board of Directors of the Company has recommended for the financial
year 2013-14, a final dividend of Rs. 3/- per share (of face value of Rs.
5/- per share) in addition to Rs. 3.50 per share interim dividend already
paid during the year. With this, the total dividend for the financial
year 2013-14 works out to Rs. 6.50 per share. Payment of final dividend
is, however, subject to approval of the shareholders in the ensuing
Annual General Meeting of the Company.
Investor Relations
Your company''s Investor Relations (IR) objective is to build long term
relationship of trust with its stakeholders. Your company aims to
achieve this by fulfilling responsibilities to shareholders through
fair disclosure of information and bilateral communication.
EIL is responsive towards openly sharing information with shareholders,
investors, financial analysts, press and other stakeholders. The IR
team utilizes various communication channels and materials including
presentations, press releases, financial fact sheets and website
content for distributing relevant and timely information. Management
is also actively organizing and participating in investor events, such
as Annual General Meetings, Press Conferences, One-on- One meetings,
Investor Road Shows and Analyst Conferences.
Your company aims to treat all stakeholders equally and maintain
disclosure and transparency in sharing information on financial
performance, business outlook and strategic developments.
Management Discussion & Analysis
A separate report on Management Discussion and Analysis is annexed to
this Report.
Consultancy Assignments (Domestic)
Offshore Oil & Gas
During the year, EIL continued to make considerable progress in
Offshore Oil & Gas and LNG sectors in India and overseas. Foray into
Deep Water sector remained one of the key focus areas for the Company.
The following consultancy assignments were successfully completed in
Offshore Oil & Gas during the year:
- Detailed feasibility report for Naval Science and Technological
Laboratory (NSTL) for "Mainak Naval System Ocean station.
- Pre-award activities for ONGC''s Water Injection South (WIS) platform.
During the year, EIL secured the following orders against stiff
competition. Implementation has taken off in right earnest.
- PMC services for expansion of Petronet LNG Limited''s (PLL) Dahej LNG
Terminal from 10 MMTPA to 15 MMTPA.
- Consultancy services for pre-award and post-award activities for
Revamping of ONGC''s 39 (nos.) well head platforms located in various
fields.
- Consultancy services for post-award activities for ONGC''s BPA-BPB
revamp project.
Additionally, following Offshore Oil & Gas projects are currently under
execution:
- PMC services for Well-head, Process-cum-Living Quarters Platforms and
submarine pipelines of Deen Dayal Field Development Project of Gujarat
State Petroleum Corporation Limited (GSPC) at Mallavaram, Andhra
Pradesh. Pre- commissioning and commissioning activities for the
project are in advanced stage of completion.
- Re-qualification and Re-certification of 50 (nos.) offshore jackets
for ONGC is in advanced stage of completion.
- Front End Engineering Design (FEED) package for Marine Works, Storage
Tanks and Re-gasification Terminal for PLL''s 5 MMTPA Gangavaram LNG
Terminal.
Consultancy services for FEED Package and LSTK tender for LNG Storage
Tank of 200000 m3 capacity have been completed for Hazira capacity
expansion project of Hazira LNG Private Limited (HLPL).
Onshore Oil & Gas
Following Onshore projects are under execution:
The Western Onshore Redevelopment Project (WORP) of ONGC is being
executed by EIL on PMC basis. The Project entails revamp of onshore
assets for 90 installations at Ahmedabad, Ankleshwar and Mehsana. All
seven technical bid packages for the project have been prepared based
on which EPC tendering activities have been initiated by ONGC.
EIL is providing PMC services for Cairn''s Associated Facilities Project
at Mangala Processing Terminal comprising Storage Tanks and Export
system, Power Generation & Distribution system and integrated balance
works. The project is in advanced stages of completion. Pre-
commissioning & commissioning activities are under progress.
Pipelines
EIL leverages its strong credentials in designing and laying of cross
country pipelines for transportation of crude oil, refined petroleum
products, natural gas and LPG to explore business opportunities in
India and abroad. The following pipeline projects have been
successfully completed during the year:
- Two additional Compressor stations at Chainsa (Haryana) and Kailaras
(Madhya Pradesh) on Vijaipur-Dadri Pipeline of GAIL.
- Capacity Augmentation of Kota - Piyala Section of Manglya ÂBijwasan
Multi Pipeline of BPCL.
- 30Â x 2 km HDD at Narmada River for GAIL.
The Green buildings designed by EIL for Chainsa & Kailaras pumping
stations have been awarded 4 star rating by GRIHA.
The following major pipeline projects are in progress:
- 12Â/8Âx 450 km Kochi-Coimbatore-Erode-Salem LPG Pipeline for BPCL.
- 16Âx320 km Irugur-Devangonthi Product Pipeline for BPCL.
- 36Âx860 km Mehsana-Bathinda Pipeline along with 24Â/18Â/16Â/8Âx 726
km Spur lines for GIGL.
- 36Â/30Â/24Âx1428 km Mallavaram-Bhopal-Bhilwara-Vijaipur Pipeline
along with 30Â/24Â/18Â x 477 km Spurlines for GITL.
- 12Âx 100 km Hazira-Dahej Naphtha Pipeline for ONGC.
- 10Âx26 km LPG Onshore/Offshore Pipeline from BPCL/HPCL Mahul
Refineries to Uran for BPCL.
- 18Â/16Âx275 km Natural Gas Pipeline from Vijaipur to Kota and Spur
line to Chittorgarh for GAIL.
- Detailed Feasibility Report (DFR) for 1400 km Dhamra- Numaligarh
Crude Oil Pipeline for Numaligarh Refinery Limited ( NRL).
- Upgradation of pumping stations for Naharkatiya-Barauni Crude Oil
Pipeline (NBPS) project of Oil India Ltd. (OIL).
EIL believes that its vast experience in executing Pipeline and Urban
Infrastructure projects can be leveraged for entry into City Gas
Distribution as an Owner/Operator.
Petroleum Refining
During the year, your company achieved significant progress on the
following major petroleum refinery projects:
- As part of Phase-III Refinery Expansion Project, Mangalore Refinery &
Petrochemicals Limited (MRPL) had planned to increase the crude
processing capacity to 15 MMTPA by adding CDU/VDU of 3 MMTPA. The
Project is being implemented on hybrid mode of PMC- LSTK, OBE and EPCM
for various units. EIL is PMC for LSTK packages and EPCM consultant for
Utilities/Offsites.
- EPCM services for the CDU-4 project being executed by Bharat
Petroleum Corporation Limited (BPCL) in their Mahul Refinery, Mumbai.
The new Crude and Vacuum Distillation Unit (CDU-4), designed for a
capacity of 6 MMTPA, shall replace the ageing CDU- 1 and CDU-2.
Engineering and procurement for the project are in advanced stage of
completion and construction activities are progressing in full swing.
- The Integrated Refinery Expansion Project (IREP) of BPCL Kochi
Refinery aims to increase refining capacity from the present 9.5 MMTPA
to 15.5 MMTPA. The IREP comprises CDU/VDU, DHDT, VGO-HDT, FCCU, DCU,
associated utilities including CPP, Offsite facilities and revamping of
existing Naphtha Hydro- Desulphurization (NHDS) and Semi-Regenerative
Reformer (SRR) units. Engineering and procurement activities for the
project are in progress. Major construction contracts have been awarded
and construction activities are in progress.
- A Tail Gas Treating Unit (TGTU), using indigenous technology
developed by EIL R&D, is being installed in the existing sulphur
recovery unit of HPCL Vizag Refinery to achieve a recovery of 99.9%.
Major ordering for the project has been completed.
- PMC services for implementation of 366 MW Captive Power Project (CPP)
of IOCL''s 15 MMTPA Paradip Refinery Project. Construction is nearing
completion and commissioning activities are progressing in full swing
in the project.
- Wax Project of NRL envisages production of paraffin wax and Semi-
micro-crystalline wax utilizing inherent properties of Assam Crude.
Engineering and ordering activities have been completed and
construction activities are in progress.
- EPCM Services for New Coke Chamber and Allied Modernization
Facilities of IOCL, Barauni were awarded to EIL during the year.
Process Package is under preparation. Engineering and procurement
activities have commenced.
- EPCM Services for INDAdeptG Unit of IOCL, Guwahati was awarded during
the year. Process and detailed engineering activities are in progress.
- Delayed Coker Unit and LPG CFC Treating Unit package for Resid
Upgradation project of CPCL.
- DHDS de-bottlenecking Project at BPCL''s Mumbai Refinery was
successfully commissioned during the year.
Petrochemicals
Significant progress has been made on the following petrochemical
projects:
- Dahej Petrochemical Complex of ONGC Petro-additions Limited (OPaL) is
being executed on PMC mode. The Project consists of 11,000 KTA Dual
Feed Ethylene Cracker, HDPE, LLDPE/HDPE swing, PP units and associated
Utilities and Offsites. The Dual Feed Cracker (1.1 MTPY ethylene), HDPE
& Butene units have been mechanically completed and other process units
are in advanced stage of completion. The 220 KV Switchyard and raw
water transportation facilities have already been commissioned.
- Assam Gas Cracker Project of Brahmaputra Cracker and Polymer Limited
(BCPL), a grass-root petrochemical project is being executed by EIL on
EPCM mode. The project comprises Gas Sweetening Unit, C2 Separation
Unit, Gas Dehydration Unit, Ethylene Cracker, LLDPE/HDPE, PP and
supporting Utilities, Offsites and Pipelines. Mechanical, Electrical
and Instrumentation works are in advanced stage of completion.
Availability of petrochemicals from the project will boost the
development of plastic industry in the North-Eastern region of the
country.
- GAIL Petrochemical Complex-II Project consists of Gas Sweetening and
Gas Processing units at Vijaipur and Gas Cracker, Gas Processing,
LLDPE/HDPE Swing, Butene 1 Units at Pata. The Project is in advanced
stage of mechanical completion. Butene-1 unit at Pata has been
commissioned. GSU at Vijaipur and LLDPE/HDPE, GPU-II, Furnaces of GCU
at Pata have been mechanically completed.
- The Butadiene Extraction Unit (BDEU) of IOCL''s Panipat Naphtha
Cracker Project (PNCP) was commissioned during the year. The Unit, with
a capacity of 138,000 TPA, was executed on EPCM basis.
Strategic Storages
Recognizing the country''s dependence on imported oil and gas resources,
Government of India (GoI) is implementing the Strategic Crude Oil
Storage Programme for bolstering India''s energy security. The Strategic
Storage programme envisages construction of crude oil storages in
underground unlined rock caverns using the hydro- geological
confinement technology.
Under Phase-I of Strategic Storage Program, EIL is providing Project
Management Consultancy services to Indian Strategic Petroleum Reserves
Ltd. (ISPRL) for construction of underground storages in
Vishakhapatnam, Mangalore and Padur (Karnataka). During the year,
significant progress has been achieved and construction is nearing
completion at all the locations.
Metallurgy
The following key Metallurgy projects were completed during the year:
- Feasibility Report for Jhamarkotra Rock Phosphate Mine of Rajasthan
State Mines & Minerals Limited (RSMML), Rajasthan.
- TEFR for Coal transportation options from Talabira II & III Mines to
Aditya Aluminium Complex of Hindalco Industries Limited (HIL) at
Lapanga, Odisha.
- Engineering Consultancy services for Boundary Wall & Storm Water
Drainage System of Vedanta Aluminium Limited (VAL) at Jharsuguda,
Odisha.
- Benchmarking study for Land, Power & Water for downstream industries
in the proposed Aluminium Park of Odisha Industrial Infrastructure
Development Corporation (IDCO) at Angul, Odisha.
- Fourth Stream Upgradation (from 0.525 MMTPA to 0.7 MMTPA) project of
NALCO Alumina Refinery at Damanjodi.
- Engineering Consultancy services for Rectiformer Replacement of
Hirakud Smelter of HIL.
Infrastructure
In the Infrastructure sector, EIL is providing various services such as
Project Management, Third Party Inspection (TPI), Quality Assurance,
Independent Engineer & Lender''s Engineer, Project Appraisal and project
execution on ''Deposit Concept''.
Following major projects were secured by the Company in the
Infrastructure sector during the year:
- Construction supervision services for housing projects in various
cities of Gujarat for Gujarat Housing Board.
- PMC services for Central University of Punjab campus at Bhatinda.
- PMC Services for Das Temporary Accommodation EPC project for ADGAS at
Das Island, Abu Dhabi.
- Audit and TPI services for construction of Integrated Check Posts for
Land Ports Authority of India.
- PMC services for Ph-I extension work for NCR Biotech Science Cluster
at Faridabad.
The following infrastructure projects were completed or are under
advanced stage of completion during the year:
- Construction of Institutional & Examination buildings for Delhi
University.
- Construction of EIL''s green office complex at Gurgaon and regional
office at Chennai.
- Construction of Data Centre Complexes for UIDAI at Manesar &
Bengaluru.
- Construction of Biotech Science cluster campus at Faridabad.
- Build, populate and operate National Data Repository (NDR) for
Director General of Hydrocarbons (DGH).
Fertilizers
EIL is leveraging its capabilities and global network to tap the
significant business opportunities presented by the fast growing
fertilizer sector. By virtue of consistent efforts, your company has
achieved considerable successes in this sector and is undertaking
detailed engineering assignment for Indogulf Fertilizer for their
revamp project of Ammonia and Urea plant at Jagdishpur. Construction
assistance was also provided for successful execution of revamp
schemes.
Capitalizing on the availability of cheap feedstock at strategic
overseas locations for new fertilizer projects, EIL has bagged major
projects abroad against stiff international competition. Details of
these projects are covered under ''Overseas Assignments''.
Water and Waste Management
EIL prepared FEED Packages for implementation of facility to remove
Sulphate from the injection water at Cairn''s Mangala Processing
Facility at Barmer, Rajasthan. The facility is based on Nano Filtration
followed by Reverse Osmosis technology.
Work on other assignments like Tertiary Treatment Reverse Osmosis Plant
at Chennai for CMWSSB and Interceptor Sewer Project for the abatement
of pollution in River Yamuna for Delhi Jal Board (DJB) is progressing
well.
Power
The power sector continued to be a key growth area for EIL with the
Company securing new business in Nuclear, Solar & Conventional Thermal
Power projects.
- Nuclear
In Nuclear sector, EIL has been awarded a prestigious assignment by
Nuclear Recycle Board, Bhabha Atomic Research Centre to seismically
evaluate two clusters of buildings at Indira Gandhi Centre for Atomic
Research (IGCAR), Kalpakkam and re-qualify them for safe operation. In
this project, a number of state-of-the-art technologies pertaining to
seismic qualification are being implemented by EIL for the first time
which includes seismic assessment of structures based on pushover
analysis and probabilistic assessment of the structures using fragility
curves.
EIL completed the Basic Engineering including HAZOP studies for the
Greenfield Nuclear Fuel Complex at Kota, Rajasthan during the year.
With the project having received Environmental clearance from MoEF &
financial sanctions from Government, Detailed Engineering is being
exepedited. This new complex will produce Natural Uranium Fuel bundles
to cater to the fuelling requirements of new 700 MW Nuclear Power Plant
being set up by Nuclear Power Corporation of India Limited (NPCIL).
The assignment from Heavy Water Board for carrying out Design Adequacy
Re-Evaluation of Equipments, Structures and Piping systems of Heavy
Water Plant, Manuguru has been completed by the Company.
Leveraging the Memorandum of Cooperation with NPCIL, EIL completed the
assignments for Kudankulam Nuclear Power Project Units 3 & 4.
- Conventional Thermal Power
EIL is implementing a Captive Cogeneration Power Plant for the first
time for IREP-Kochi. The project, being executed on EPCM mode,
comprises 103.5 MW of power and 830 TPH of steam. During the year, the
Company finalized the major orders for Gas Turbines, Utility Boilers
and HRSGs while the remaining orders are under advanced stage of
finalization.
BORL appointed EIL as PMC for 160 TPH Utility Boiler Package and
substantial progress has been achieved on the same.
EIL prepared the DFR for setting up a high sulphur petroleum coke based
Circulating Fluidized Bed Boiler technology Power Plant of 100 MW
capacity for NRL.
- Solar/ Renewables
Engineering assignment for 1 x 125 MW Solar Thermal Power project of
Reliance is nearing completion. In addition, add-on task orders for
Engineering consultancy services for civil/structural design, Design &
3D modeling of interconnecting piping systems, preparation of IBR data
package, Engineering of earthing/ lightning protection for Solar Block
and Inspection & construction supervision services have been completed.
Engineering consultancy services for preparation of Detailed Project
Report (DPR) for the Pilot project for Conversion of Sewage Gas into
Compressed Biogas have been rendered to Swedish Energy Agency.
EIL continued to consolidate its footprint in the solar energy sector
by commissioning a 90 kWp state-of-the-art solar photovoltaic system at
the Company''s R&D complex in Gurgaon, Haryana. The 90 kWp grid-tie
system is already operational and is interconnected to the existing
electrical system in synchronization with the grid/ DG sets.
Substantial saving in grid power consumption and reduction in diesel
consumption has been achieved through this project. The solar PV system
is designed to generate 126000 kWh per annum.
To further the green energy initiative and reinforce its credentials as
an environment conscious corporate, solar PV systems have been
installed at rooftops of three EIL owned buildings at Asiad Village,
New Delhi. Your company is also entering into an SPV with other Oil
majors for setting up solar power projects in India.
Overseas Assignments
EIL''s global expansion plans were bolstered during the year with the
securing of following assignments:
- Configuration Study for proposed Grass-root Refinery Project in
Angola for M/s Sonangol.
- Advance FEED Studies for Kuzey Marmara Fixed Offshore Platforms &
Pipelines and Offshore Engineering & Consultancy Services of M/s TPAO,
Turkey.
- FEED for New Gas Injection, Gas Lift, Oil Facilities for 7 (nos.)
well head platforms in Upper Zakum facilities of Zakum Development
Company (ZADCO), Abu Dhabi.
- PMC services for world''s largest single train Urea complex broadly
consisting of 2300 MTPD Ammonia and 4000 MTPD Urea Unit along with
associated Utilities and Offsite including Natural Gas Feed Pipeline (
83 km long and 18Â dia.) and Jetty facilities in Nigeria for M/s
Indorama.
- PMC services for BCIC''s Shahjalal Fertilizer project (1000 MTPD
Ammonia and 1760 MTPD Urea unit along with associated Utilities and
Offsite) at Fenchuganj in Bangladesh.
- PMC services for PAU''s Ammonia complex consisting of 1900 MTPD
Ammonia unit along with associated Utilities and Offsite including
dispatch facility and Jetty at Luwuk in Indonesia.
The overseas projects completed during the year are as under:
- Design & Detailed Engineering Services contract with EPC contractor
NPCC for Qusahwira Field Development (1.8 MMBOPD) project of ADCO, Abu
Dhabi.
- FEED for New Gas Injection, Gas Lift, Oil Facilities for 7 (nos.)
well head platforms in Upper Zakum facilities of Zakum Development
Company (ZADCO), Abu Dhabi. The FEED documents and all related
deliverables were delivered to ZADCO.
During the year, EIL achieved substantial progress in the following
projects:
- Detailed Engineering & Procurement services for long lead items for
Slops System Rehabilitation & Drains Upgrade at Umm Shaif Super Complex
(USSC) of Abu Dhabi Marine Operating Company (ADMA-OPCO), Abu Dhabi.
- PMC services for Rehabilitation and Adaptation project of Skikda and
Algiers Refineries of SONATRACH, Algeria. In both the Refineries,
various processing units and associated utilities/offsites are being
revamped and New Secondary Processing units are being added. As part of
PMC contract, EIL has completed the Phase-I & II i.e. FEED and
Technical evaluation of bids. Phase-III i.e. implementation and
commissioning has been completed for Skikda which involved revamp of
15MMTPA refinery with addition of new units and facilities. For Algiers
refinery, major civil works have been completed and mechanical works
have commenced.
- PMC Services for Das Temporary Accommodation EPC project for ADGAS at
Das Island, Abu Dhabi.
- PMC Services for EPC Phase of Habshan Acid Gas Flare Recovery project
of GASCO, Abu Dhabi.
- PMC services for Pipeline projects of GASCO, Abu Dhabi.
- Development of Process Package for Bitumen Plant project of WIKA at
Buton Island, Indonesia.
EIL has also been awarded PMC services for 20 MMTPA Refinery and
600,000 TPA Polypropylene plant by M/s Dangote Oil Refining Company in
Nigeria. A contract of $139 Million to this effect which was initialed
during the fiscal 2013-14 was concluded in the current financial year
2014-15. This is the single largest consultancy order received by your
company.
Turnkey Projects
EIL is executing turnkey projects either on LSTK mode or on the ''Open
Book Estimate (OBE)'' basis. Substantial progress was made in the
following LSTK/OBE jobs during the year:
- EIL secured the LSTK contract for Delayed Coker Unit and LPG CFC
Treating Unit package for Resid Upgradation project of CPCL, Chennai
against stiff competition. Detailed Engineering and ordering activities
are in progress with orders being placed for all major long lead items
such as Fractionator Column, Coke Bridge Crane, Feed Pumps, Coke
Crusher etc. Piling works have been completed while civil/structural
works at site are progressing well.
- Mangalore Refinery Expansion Phase-III project of MRPL consists of 4
nos. OBE convertible to LSTK jobs viz., PFCC, SRU Block, PP and SPM
facilities. PFCC Unit is in advanced stage of commissioning. SRU
Train-I has been commissioned and the PP unit is in advanced stage of
mechanical completion. The SPM facilities for offloading of VLCC
tankers up to 3,00,000 DWT capacity were successfully commissioned
during the year.
- South Jetty Pipeline project for loading/unloading of petroleum
products and crude oil for IOCL Paradip Refinery, being executed on OBE
mode has progressed well during the year.
- GSPC, as a part of Deen Dayal Field Development Project, is
implementing an Onshore Gas Terminal (OGT) facility at Mallavaram in
Andhra Pradesh. The project is being executed on OBE mode and consists
of two trains of 100 MMSCFD each with GDU, GSU, DPDU, CSU, Sulphur
Recovery unit and associated Utilities & Offsites. This year has
witnessed significant progress with the erection of all equipment and
completion of Piping, Electrical and Instrumentation works. Mechanical
completion of Train-1 has been achieved. Major utilities have been
commissioned and pre-commissioning and commissioning activities for the
process units are in full swing.
- EIL is executing the Butene-1 Unit of PNCP on OBE basis. The 20,000
TPA capacity unit was mechanically completed ahead of contractual
schedule. The unit has been successfully commissioned.
Performance of Divisions
Process Design & Development
The Process Design and Development Division of EIL continued its
efforts to secure business from new clients besides serving various
existing clients, both in India and overseas. Significant jobs
undertaken by the Division during the year include the following:
- Residual and Detailed Engineering of Wax Production facilities of
NRL.
- Residual and Detailed Engineering of a grass root Crude Distillation
Unit (CDU-4) at BPCL''s Mumbai Refinery for 6 MMPTA crude processing
capacity.
- Detailed Engineering activities for IREP Project of BPCL Kochi
Refinery for expansion from a crude processing capacity of 9.5 MMTPA to
15.5 MMTPA as well as value addition of streams and bottom upgradation
facilities.
- Basic and Detailed engineering for setting up Bitumen facilities from
Bituminous Rocks for WIKA, Indonesia.
- Detailed Engineering of the DCU unit of CPCL''s Chennai Refinery as
part of the EPC project activities.
- Detailed Engineering for INDAdeptG unit of 35KTPA capacity being set
up at IOCL''s Guwahati Refinery with indigenous development in
association with IOCL R&D.
- PMC services for BPA/BPB offshore facilities for ONGC.
- Capacity Expansion and configuration study for IOCL''s Panipat
Refinery for additional crude processing and value addition from 15
MMPTA to 20 MMTPA.
- Techno Economic Feasibility study for Ethylene Derivative Project at
IOCL''s Paradip Refinery to examine various possible options of
monetizing the Ethylene from FCC off gases.
- Detailed Feasibility Report and pre-project activities for Licensor
Selection for a state-of-the-art Refinery-cum-Petrochemical Complex at
Barmer for HPCL. The refinery capacity is 9MMTPA, with maximization of
Petrochemicals like Polypropylene and Polyethylene.
- Consultancy Service for Licensor Selection and Detailed Feasibility
Study for Polybutadiene Rubber Project of GAIL & ONGC to be set up at
Dahej, Gujarat. The project intends to utilize the 1-3 Butadiene
produced from OPaL, Dahej and produce 110 KTPA Polybutadiene Rubber.
- Detailed Feasibility Report for production of Cumene/Phenol for GAIL
by utilizing 50 KTPA Propylene produced at the company''s Pata Complex.
- Configuration Study and Detailed Feasibility Study Report for HPCL''s
Mumbai Refinery for capacity expansion from 7.5MMPTA to about 9.5
MMPTA.
- Utilization of C4 streams from Panipat Naphtha Cracker Complex to
produce MTBE, Butene 1, MMA and PMMA.
- Configuration Study and Capacity Expansion study for BPCL''s Mumbai
Refinery for enhancement of crude processing from 12 MMTPA to 14MMTPA.
- Detailed Feasibility Report for 6 MMTPA expansion of NRL for 100%
Sour Crude Processing.
- Due diligence study for NOCL''s Cuddalore Refinery for ONGC & IOCL.
- Detailed Feasibility Report for Capacity Expansion of IOCL''s Gujarat
Refinery from a crude processing capacity of 13.7 MMTPA to 18 MMTPA.
- Feasibility Study for Assessment of Land, Power and Water requirement
for Coal to Liquid Projects for IPCOL, Odisha.
- Detailed Feasibility Study for Low Cost Expansion of BORL''s Bina
Refinery for additional crude processing capacity.
- Site activities related to process for enabling completion of the
facilities at GAIL''s Petrochemical Complex at Vijaipur & Pata sites,
BCPL''s Petrochemical sites at Duliajan and Lepetkata, GSPC''s Kakinada
facilities for Gas processing and MRPL''s PFCC facilities.
- Techno Economic Study for Gulf Petrochem for setting up a Bitumen
Refinery at Fujairah.
- FEED preparation for Revamp of Unmanned Platform Phase II for ONGC.
- Configuration study for setting up a Grass root Refinery in Angola
for M/s Sonangol.
- Commissioning of Sulfur Recovery Unit of 185 TPD sulfur capacity as
well as the 3 MMTPA Delayed Coker Unit for MRPL.
- Commissioning of Butene-1 unit of 20,000 TPA capacity at Pata for
GAIL.
- Commissioning of Butadiene Extraction Unit at IOCL''s Naphtha Cracker
Complex.
- Commissioning of the revamp of Propane Deasphalting Unit of HPCL''s
Mumbai Refinery.
Engineering
The Engineering Division of EIL continued its efforts towards providing
optimized and value added services for all ongoing projects consistent
with the growth objectives of the Company. In continuous focus were the
areas of System Improvement, Repeatability of Design, Enhanced 3D
modeling applications and overall implementation of Electronic data
management system and improved information exchange and communication
systems. Major emphasis was laid on Automation and Standardization of
systems, implementation of Internal Audit and Monitoring, updation of
specifications standards and guides. In pursuit of its motto of
continuous innovation, the Division implemented a number of new
concepts & technologies for the first time which are mentioned as
under:
- Engineering for procurement of major Packaged Equipment items in
Russian design buildings for 2 x 1000 MW Â Unit 3 & 4 of Kudankulam
Nuclear Power Project of NPCIL.
- Development of mechanized material handling/automation schemes and
layouts for Fuel Fabrication Facility (500 TPY capacity) for
Pressurized Heavy Water Reactors being set up at Kota (Rajasthan) by
Nuclear Fuel Complex.
- Conceptualization, design, engineering and execution of largest
Product Ware House (of 88000 MT capacity) based on in-house experience,
for OPaL, Dahej.
- Conceptualization, design, engineering and layout preparation
involving non conventional concept carried out, based on client''s Pilot
model plant, for production of Bitumen from Buton Asphaltic Rock (BAR)
for WIKA- Indonesia.
- Engineering for procurement of 3 x 2 MWe, 3 X 1.5 MWe and 5 x 1 MWe
Crude Oil Engine based Generating sets for OIL for Naharkatia-Barauni
Pipeline Project.
- Engineering for procurement of Mainline/Booster centrifugal pumps and
reciprocating restart/rocking pumps for challenging crude oil having
gelling tendency for Naharkatia-Barauni Pipeline Project.
- Preparation of Bid Package for Enhanced Oil Recovery (EOR) Project
based on Polymer Flooding of oil wells including polymer solution
preparation, transportation, injection facilities for M/s Cairn Energy.
- Engineering for procurement of Hot Gas Power Recovery Expander
Generator of about 13 MWe rating, handling hot flue gases at around 760
°C for FCC Unit of IREP, BPCL Kochi Refinery, thereby recovering the
energy of hot gases.
- Engineering for procurement of Hydraulic Power Recovery Turbines in
BPCL IREP Project, based on the payback analysis.
- Development of Design Basis Reports for NFC-Kota Composite facility
for PHWR Fuel Fabrication Facility & TPY Zircaloy Fabrication Facility
at Rawatbhata, Rajasthan.
- Radiation Protection System for Nuclear Fuel Complex-Kota. Various
monitoring techniques such as External Radiation Monitor (Survey
Meters), Airborne Radioactivity Monitoring, Thermo Luminescent
Dosimeters (TLDs), Uranium Lung Burden Estimation Machine, Bio Assay &
Hand and foot monitors developed for the plant.
- Application of Wireless Technology for monitoring of various
parameters for IREP (Kochi) and BORL Utility Boilers. Wireless
Instruments considered for the Pump seal plan instruments,
vibration/accelerometers and wireless transmitters for Utility Boiler/
ETP plant.
- Application of Tunable diode laser absorption spectroscopy for O2
measurement in CDU/VDU heaters at BPCL, Mumbai.
- In-house development of concepts of Modular Pipe Rack, Pre-cast and
Prefabricated structure usage and repeatability of Modular Design.
- Rationalization study and development of optimized equipment layout
for CDU-4 Project of BPCL taking into account stringent requirements of
space and access for construction.
Heat and Mass Transfer
The Heat and Mass Transfer Division (HMTD) provided thermal/ hydraulic
mechanical designs for Fired Heaters, Cast /Glass Air Preheaters, Mass
Transfer Systems (column trays/packing etc.), Waste Heat Recovery
Equipments and Ejectors in addition to thermal design of Heat
Exchangers & Air Coolers for various projects including BPCL- IREP,
BPCL CDU-4, CPCL-DCU etc.
Further, Utility Boilers and Heat Recovery Steam Generator (HRSG)
related services were also offered for various on- going projects.
The Division undertook many jobs where various innovative/value added
specialist services like feasibility studies, troubleshooting were
provided. Some of the key achievements are as follows:
- Desalter Development
Considering the limited vendor availability and performance issues
faced by the refinery clients, EIL in association with BPCL-R&D is in
the process of in-house development of Desalter technology as a CHT
sponsored initiative. A prototype facility for the purpose of refinery
site testing and actual performance evaluation with the operating
crudes currently being processed by BPCL has been conceptualized and
the engineering activities for the same are underway.
- INDAdeptG Process
INDAdeptG process has been developed jointly by EIL & IOCL-R&D as a
part of technology development activity. Initially proposed to be a
demonstration unit, it has now been converted into a full-fledged
refinery scale commercial unit. In this, the Desulphurization section
basic & detailed design has been carried out by HMTD. The purpose of
Desulphurization section is to reduce the SOX content in the Reactor
off gases so that same can be circulated back to the
reactor-regenerator circuit.
- Heater-Treater System
Considering the performance related issues in the current design of
Heater-Treater in ONGC''s Western On-shore facilities due to increase in
water cut in the well fluid, ONGC awarded a job to HMTD for developing
the design of new Heater-Treater.
The intention is to develop a common Heater-Treater design with
improved performance, which can be universally used at their various
installations in Western On-shore facilities.
- HMTD provided services to IOCL, Haldia for carrying out detailed
study for the revamp of CDU-II and VDU-II heaters to achieve the
targeted enhanced duty and improved performance. The study involved
examination of various heater components and evaluation of the
feasibility of replacement with existing constraints including
interaction with the burner suppliers in order to meet the challenging
shutdown requirements in a fast and reliable manner.
The job also included the preparation of complete Basic Design and
Engineering Package and Tender for Execution / Implementation of
modifications.
- Agreement with M/s Kamal Engineering renewed for another 5 years.
HMTD provided design back-up services to licensee for various Cast /
Glass Air preheaters with large magnitude of heat duty including CDU,
VDU, VGO-HDT & DCU for BPCL IREP, CDU & VDU for BPCL CDU-4, DCU for
CPCL etc. Further, HMTD has initiated development/up-gradation of APH
design software with new design feature & flexibility for better
optimization.
- As part of the DHDS Debottlenecking Project for BPCL Mumbai which had
a tight schedule, HMTD carried out the study for DHDS Heater for
increased duty & performance suggesting modifications, prepared all
engineering documents and procurement specifications, conducted site
check listing enabling the critical modifications to be completed
within the limited shutdown period.
- HMTD provided services to IOCL Panipat for complete rebuilding of the
OHCU vacuum furnace which had suffered extensive damage due to fire in
2012. The job included residual engineering, procurement of major
components like burners, pressure parts, and tender for site work.
Project Services  Costing
Costing Division provides services such as preparation of capital cost
estimates and financial / economic analysis in diverse activities
ranging from technology selection to preparation of feasibility reports
and option study estimates for investment decisions. It provides
assistance during price negotiation, cost monitoring and control during
execution of projects under conventional and LSTK mode of execution. It
also prepares cost estimates for bidding as EPC contractor. The vast
database and capabilities help in providing valuable support for bid
evaluation and award of major contracts as well as in providing
effective cost control services.
Project Services - Planning
Planning Division continued to provide critical planning services to
various projects. Using state-of-the-art tools and its database, the
division caters to diverse project execution roles of the Company viz.
EPCM, PMC, LSTK/OBE.
Planning Division utilizes Primavera, PERT Master and various in-house
software packages for project planning, scheduling, monitoring, project
risk management and material control activities both at Head Office and
various project sites. Apart from providing services for all the
projects undertaken by EIL, the Division continued to provide project
monitoring services to Ministry of Petroleum and Natural Gas,
Government of India.
Procurement Services
Procurement Services Division of EIL provides end-to-end Supply Chain
Management services towards procurement of goods, services and works
for projects executed by EIL for various clients globally as a
consultant as well as a contractor, besides various in-house
requirements. Procurement Services Division provides services which
include registration and maintenance of a dynamic list of capable
suppliers and construction contractors globally, handling contracting
and purchasing function from issue of an enquiry to placement of an
order, inspection, expediting and logistics services for deliveries up
to construction sites.
The Division through its effective and efficient procurement processes
& established procedures has been delivering the supplies, services and
works of specified quality within the specified time at the most
competitive prices in a fair, equitable & transparent manner, thereby
aiding successful project execution by EIL.
Procurement Services Division''s thrust on implementation of newer
technologies has made all procurement functions and activities IT
enabled- from the receipt of the requisition to order placement,
Inspection, Dispatch and Transportation through its integrated in-
house EDMS applications linking all procurement functions across
various geographical locations that has resulted in enhanced efficiency
and effectiveness of procurement.
The Division has a vast expertise in global procurement through
knowledge based manpower, procedures, guidelines and policies ably
supported by an extensive data base with vast information on global
suppliers and contractors from all over the world.
During the current year, orders for Rs. 700 crores of direct purchases
and contracts were placed on suppliers / contractors globally for
various OBE / LSTK/ Depository projects. In addition, orders for Rs. 9850
crores were placed for various other clients'' projects.
EIL has implemented the Public Procurement Policy (PPP)-2012 for Micro
and Small Enterprises. During the current year, EIL procured around Rs.
39.94 crores of goods from micro and small enterprises which is around
12.97% of the total value of direct purchase orders for goods placed by
EIL (and around 4.64% of the total value of Purchase order for goods
and contracts for works). EIL is committed to enhancing the procurement
from MSE enterprises through generation of awareness and participation
of capable MSE vendors in EIL procurement. Procurement Services
Division has been instrumental in registration of MSE suppliers to
enhance procurement as per PPP - 2012 and has been organising and
participating in seminars to promote the MSME policy of Government of
India. EIL also participated in the two-day event on National Vendor
Development Programme-cum-Exhibition at MSME Development Institute,
Okhla, Delhi to support development of MSE enterprises and generate
awareness regarding policies and systems for vendor registration in
EIL.
Procurement Services Division carried out in-process and pre-dispatch
inspection of critical equipment at suppliers'' works as well as Project
sites through its Regional Procurement Offices located all over the
country and overseas offices located in London, Shanghai and Milan.
Major items inspected included High pressure CTL - Coal Gasification
pilot plant developed and supplied indigenously by M/s Thermax, Pune
for EIL R&D plant, Crude Column reflux drum (19.1 mtr x 6.1 mtr, 80
MT), Flare knock out Drum (15.7 mtr x 6.1 mtr,63 MT), HP Air receivers
(21.16 mtr x 6.4 mtr, 213 MT), Pre Flash Drum (36.01 mtr x 6.5 mtr, 148
MT) for BPCL Kochi Project among many other large sized equipment. It
was for the first time ever that ODC packages of these sizes (in
sections) were transported from Kochi port to site by road through busy
city area with usual encumbrances viz., Electrical/Telephone lines etc.
Enlarging database for capable suppliers and contractors has always
been the effort of the Division. Suppliers and Contractors located
worldwide apply through online system available on 24 X 7 basis on EIL
website. With an objective to make the system more transparent,
effective and paperless, the process of enlistment of contractors,
starting from application to final approval, has been made online.
Similar efforts are under progress for suppliers'' enlistment. New
methodology to monitor supplier performance based on parameters like
quality, deviations, site complaints, timely deliveries and resources
available, has also been implemented in the system.
Construction
Construction Division continued to provide Construction Management
Services for various clients at 39 diverse domestic project locations
and 8 overseas locations. The Division offers services for total
Construction Management including Contract Administration, Construction
Quality Surveillance, Feedback Analysis, HSE and Warehouse Management
for projects in Petrochemicals, Refineries, Cross-country pipelines,
Gas Processing Complexes, LNG Terminals, Non-ferrous Metallurgy and
Offshore industry.
Concurrent prestigious commitments for the Division include MRPL
Phase-III, OPaL Petrochemicals at Dahej, BCPL Lepetkata, OGT- GSPC
Kakinada, Wax project at Numaligarh for NRL, Integrated Refinery
Expansion Project at Kochi for BPCL, CDU-4 project in Mumbai for BPCL,
PMC services for Mangala Field Development project for Cairn Energy at
Barmer, Petrochemical project of GAIL at Pata & Vijaipur etc.
Construction activities commenced for the following new domestic
projects during the year:
- DCU project of CPCL, Chennai
- Naharkatiya  Barauni Crude Oil Pipeline (NBPS) project of OIL, Assam
- Utility Boiler project of BORL, Bina
- Implementation of Safety Measurement (ISM) project of OIL, Assam
- Condensate Handling project of GAIL, Gandhar
The highly skilled & motivated EIL construction team with impeccable
track record has been instrumental in establishing and monitoring
adherence of construction Quality Management System comprising Quality
Plans, Inspection Test Plans including record keeping, monitoring
special processes for concreting, welding involving latest NDT
techniques, digital radiography, ultrasonic test, etc during all phases
of construction to ensure trouble free commissioning/ operation of
critical units.
A notable achievement of the Division during the year was the
Mechanical Completion of Butene-1 at Panipat ahead of schedule. Major
units, offsite and utilities were completed for MRPL Phase-III project,
OGT Project at Kakinada and Petrochemical Complex-II project at Pata
and Vijaipur.
The Construction Division has introduced many innovative measures for
improvisation of construction activities as mentioned below:
- Adopting new construction techniques such as Hanger type of
scaffolding (Positive Isolation), grade segregation of pipe rack, use
of Temporary Stairway (DOKAS), close proximity/Digital NDT, bolted
structures - welding at shop and bolting at site, modular shuttering
etc.
- Introduction of software for construction management.
- Making mandatory and proper constructability study for ease of
execution.
- Revision of payment terms.
EIL attaches highest importance to HSE policy in execution of all its
projects and achieved following accolades:
- 65 million LTA free man hours at Gas Cracker of Project of BCPL
- 14 million LTA free man hours at Strategic Storage Project of ISPRL,
Padur
- 10 million LTA free man hours at IREP project of BPCL
Plant Operation and Safety
The Plant Operation and Safety Division (POSD) of EIL provided the
following services during the year:
- Process design for Offsite Facilities of Refineries, Petrochemicals,
Gas Processing Units, Oil Terminals, Onshore Terminals, Topsides of
Strategic Storages (underground caverns), Cross Country Pipelines, LNG
Terminals, etc.
- Safety related studies like Hazard and Operability Study (HAZOP),
Hazard Identification (HAZID), Risk Analysis & Quantitative Risk
Analysis (QRA), Safety Integrity Level (SIL), Safety Audits, Safety
Reviews and Emergency Planning.
- Pre-commissioning & commissioning of process plants, Utilities &
Offsites in refineries, petrochemical and gas processing areas,
terminals of crude oil, product and LNG and pipelines, etc., including
total responsibility for LSTK projects and Operating Manuals
preparation.
The following major assignments were completed/were in progress during
the year:
- Feed package for Butadiene Mix Export Project, Equate Petrochemical
Kuwait.
- Process Design for offsite facilities of Dangote Refinery, Nigeria.
- Process Package for LNG terminal at Gangavaram for Petronet LNG
Limited.
- Process Package of additional LNG tankage for Shell Hazira Pvt. Ltd.,
Hazira.
- PMC services to Cairn Energy for Capacity Enhancement of Mangala
Processing Terminal at Barmer.
- Process Design of offsites facilities for GAIL Petrochemical-II
project at Pata & Vijaipur.
- Process Package for offsites facilities of IREP Project of BPCL,
Kochi.
- PMC services for GASCO pipelines Yasmina, Arkaan, Fertil,
Shuweit-III.
- Process Package for Mehsana-Bhatinda Pipeline of GSPL India Gasnet
Limited.
- Process Package for Revamp of Pump stations, terminal and other
facilities of the Naharkatiya-Barauni Pipeline of OIL.
- Process Package for Dahbol-Bangalore Phase-II Pipeline of GAIL.
- PMC services for Topside facilities for Strategic Storage of Crude
Oil at Padur, Mangalore & Vishakhapatnam for ISPRL.
- Process Package for design of Vapor Recovery System of IREP Project
of BPCL, Kochi based on in house development capabilities.
The Division has successfully executed the following major pre-
commissioning & commissioning assignments during the year:
- SRU Train-I of MRPL Ph-III project.
- DCU/CHTU/Utilities and Offsite facilities of MRPL Ph-III project.
- Butene-1 Plant of GAIL Petrochemical-II project at Pata.
- Butadiene Extraction unit & Offsite facilities of IOCL, Panipat.
- PDA Revamp of HPCL, Mumbai.
- SPM and associated onshore and offshore facilities at Mangalore.
- Dabhol-Bangalore Phase-I Pipeline of GAIL.
- Vijaipur-Boreri loop section of Vijaipur-Kota pipeline of GAIL.
- Chainsa & Kailaras Compressor stations of Vijaipur-Dadri pipeline of
GAIL.
- LNG Terminal at Dabhol of Ratnagiri Gas and Power Private Limited.
- Rich and Lean Gas Pipeline of Brahmaputra Cracker & Polymer Ltd.,
Duliajan.
- Augmentation of Kota  Piyala section of Mumbai-Brijwasan Pipeline.
- Vijaipur-Kota Pipeline of GAIL.
- Butene-1 plant of IOCL, Panipat.
The following pre-commissioning/commissioning activities were under
progress during the year:
- SRU Train ÂII/III of MRPL Ph-III project.
- PFCC of MRPL Ph-III project.
- Gas Cracker Project of Brahmaputra Cracker & Polymer Ltd. at
Lepetkata.
- Gas Dehydration Unit of Brahmaputra Cracker & Polymer Ltd. at
Duliajan.
- Onshore Gas Terminal of Gujarat State Petroleum Corporation at
Kakinada.
- GAIL Petrochemical -II project at Pata and Vijaipur.
- DDW1 & PLQP of Gas Terminal of Gujarat State Petroleum Corporation at
Kakinada.
- EPC-1/2/3 of Mangala Processing Terminal for Cairn Energy.
- LNG Terminal of SONATRACH, Algeria.
- Acid Gas Recovery Project of GASCO, Abu Dhabi.
The Division continued its efforts in securing new business in both
domestic and overseas markets and undertook following major studies
during the year:
Quantitative Risk Analysis (QRA) for;
- Indian Oil Corporation Limited, Haldia Refinery.
- Hindustan Petroleum Corporation Limited, Vizag Refinery.
- Bharat Petroleum Corporation Limited, Kochi Refinery.
- Indian Oil Corporation Limited, Mathura Refinery. Rapid Risk
Analysis (RRA) for;
- M11 project of Indian Oil Corporation Limited, Mathura Refinery.
- Storage tanks at Calico Plot of Hindustan Petroleum Corporation
Limited, Mumbai Refinery.
HAZOP studies were done for;
- Various units of Indian Oil Corporation Limited, Mathura Refinery.
- Slop cut system for Hindustan Petroleum Corporation Limited, Vizag
Refinery.
- Flue Gas Duct-II Integration for Hindustan Petroleum Corporation
Limited, Vizag Refinery.
- CDU-4 project of Bharat Petroleum Corporation Limited, Mumbai
Refinery.
- All the units, offsite & utilities for Integrated Refinery Expansion
Project (IREP) of Bharat Petroleum Corporation Limited, Kochi.
- Revalidation study for BAPCO Refinery, Bahrain.
- Consultancy services for ICS Scenarios Risk Modeling for BAPCO
Refinery, Bahrain.
- Preparation of Training Module for LPG safety, SO2 Risk, FLEXA
Incidents and COMAH Safety case study for BAPCO Refinery, Bahrain.
- Pre Start up Safety Review of Coal Gasification Plant for Jindal
Steel and Power Limited.
- Safety Audit of DRI unit of Jindal Steel and Power Limited.
New business initiatives like O&M services to industry are in progress:
- Upkeep and Maintenance of DFCU & AU plant of OPaL, Dahej.
- Technical Services Assistance for Skikda Refinery of SONATRACH,
Algeria.
Environmental Engineering
In India, the regulatory requirements in terms of Environmental
protection are quite stringent. By any benchmark, India has an
extensive environmental management system with a comprehensive set of
environmental laws, specific statutory mandates, regulatory
instruments, and institutional frameworks to implement and enforce
environmental policy objectives.
In line with its commitment to environment protection, EIL saw the
deployment of stateÂof-the-art technologies in the field of effluent
recycle/reuse leading to Zero Liquid Discharge (ZLD) requirements,
control of volatile organic compounds, hazardous and solid waste
management, technologies for recovery of oil from oily sludge and
treatment of oily sludge using bioremediation process, opting energy
efficient processes and treatment system as part of its key
accomplishments during the year. The Company continued its progress in
the field of Water & Waste Water Treatment Plants, Environmental Impact
Assessment (EIA), Environment Health Safety Assessment, Feasibility and
other Environmental Studies, which proudly reflect the strength of EIL
in this arena.
EIL has been accredited by Quality Council of India (QCI) for carrying
out EIA studies and preparation of Environmental Management Plan (EMP)
for new projects in hydrocarbon and related sectors. A comprehensive
and detailed EIA study helps in accurately predicting & assessing the
environmental & socio-economical impacts of the proposed new
facilities. EIL also carries out Environment Health Risk Assessment
study for its clients, which helps in tracing the impact of various
pollutants on health of the people in the vicinity of the plant.
The Company has taken some major steps for the enhancement of
biodiversity in its R&D Complex at Gurgaon spreading over 21 acres. An
in-house study was undertaken to assess and improve the existing
biodiversity through plantation development. Moreover, an additional
plantation drive of 22,500 individuals was carried out adding 42 new
species to the present plant diversity.
EIL is dedicated to preserving the long-term health, function, and
viability of the natural environments. Some of the major achievements
of Environment Division include the following:
- Accreditation by Quality Council of India (QCI) for carrying out EIA
studies in 11 sectors (Mining of minerals - Open Cast; Thermal Power
Plant; Metallurgical Industry - Non-ferrous; Petroleum Refining
Industry; Chemical Fertilizers; Petrochemical Complexes; Oil & Gas
Transport Pipelines; Airports; Treatment, Storage and Disposal facility
(TSDF); Ports and Harbours; Township and Area Development Projects).
- Commissioning of effluents recycle plant for MRPL Phase-III Expansion
to reclaim water from refinery liquid effluents.
- Implementation of water block packages including effluent recycle
concept for IREP Project of BPCL''s Kochi Refinery.
- Consultancy services to Chennai Metropolitan Water Supply & Sewerage
Board (CMWSSB) for tertiary treatment of secondary treated municipal
sewage and reuse as industrial water supply.
- Awarded consultancy services by Kuwait National Petroleum Company
(KNPC) for selection of technically most viable process for
installation of new oily sludge handling facilities at their Mina Al-
Ahmadi Refinery, Kuwait.
- Adopted Ultra Filtration Membrane based raw water treatment plant for
OPaL''s Dahej Petrochemical Complex minimizing project execution time &
cost.
- Received environmental clearance from Ministry of Environment &
Forests (MoEF) for BPCL Mumbai Refinery''s new CDU/VDU projects and
Catalytic Cracking Reformer project. Additionally, carried out EIA
studies for Indian Navy''s Project Sea Bird Phase-II facilities,
Expansion of BORL refinery by debottlenecking project, Expansion of
Mathura refinery of IOCL, new Dimer unit and GT-IV projects for IOCL
Mathura Refinery, etc.
- PMC services for Nuclear Fuel Complex at Kota including management of
both active and non-active liquid & solid waste from the complex.
- Estimation of carbon foot print for EIL''s head office, branch office,
regional offices, regional procurement offices and major site offices
using in-house developed software.
- Development of knowhow in control of Volatile Organic Compounds
(VOCs) and offering services to IREP Project of BPCL''s Kochi Refinery.
- Development of knowhow in conservation and enhancement of
biodiversity and offering services to OGT Complex of GSPC at Kakinada.
Over a period of time, the ambit of environment activities in EIL has
widened. Strict environment norms, growing awareness about environment
among people have given an impetus to environment friendly technology
and solutions. Today, our clients are looking for answers to
environmental problems being faced not only during design phase but
also during operation of the plants.
Research & Development
EIL has endeavored to foster the spirit of innovation and creativity in
the organization to continuously better the quality of its services to
the clients by providing value addition and leveraging technological
advances. Research and Development (R&D) Division has played a
significant role in achieving this objective by contributing in the
consolidation of existing capabilities, development of new technologies
& hardware and enhancement of the portfolio for special technology
related services. R&D Division is pursuing developmental activities,
both in house and in collaboration with academic institutes, other R&D
organizations like IOCL-R&D, IIP, BPCL (R&D), and cooperating with
small companies to promote the creative ideas generated by them.
During the year, the Division has undertaken the following initiatives
for development of new capabilities and up-gradation &
commercialization of existing capabilities:
Initiatives for strengthening technology tie-ups
- Renewal of membership of Process Science Technology Center (PSTC), an
industry-academia collaborative research program initiated by
University of Texas, USA.
- Renewal of membership of Fractionation Research Incorporated (FRI), a
non-profit cooperative research organization based at Oklahoma, USA.
- Renewal of membership of Process Integration Research
Consortium(PIRC) of University of Manchester, UK.
- 3-Year Maintenance contract for Computational Fluid Dynamics (CFD)
facilities signed and latest version of the software ANSYS FLUENT
release 15 installed on the dedicated workstations at R&D CFD facility.
Technology development projects
A number of projects were initiated for development of:
- High level oxygen enrichment process to enhance SRU capacity by 200%.
- Generic mathematical model of fluidized bed gasifier for processing
coal, high ash coal and mixture of coal and petcoke for the purpose of
validation of data to be generated in the pilot gasifier being setup at
EIL-R&D.
- High capacity trays for enhancing capacity of existing column and
aiming at reduced down time incorporating innovative construction
features.
- Advanced versions of PARLPACK structured packing for improved
performance. Three versions of packings are being tested.
- Desalter design technology in association with BPCL (R&D). The
project is funded by Centre for High Technology (CHT).
- Improved hardware and process design for CFC based LPG treating
units. The design will lead to increased throughput, better
distribution and easy maintenance.
- Gas Membrane Technology for H2 recovery from refinery off-gases.
- Gasifier pilot plant and operation of HPTGA and development of coal
combustion kinetics under Coal To Liquid (CTL) Project.
- User interface for in-house developed software ARUSIM used for BTX
extraction.
- CFD modelling services extended to Nuclear Power sector through a
simulation for client NFC, Hyderabad. CFD modelling used in
troubleshooting assignments for M/s NALCO & HPCL Vizag as also in the
development of Feed Inlet Device jointly with M/s Kevin.
Technology commercialization
- Initiative taken for benchmarking of EIL technologies.
- Techno-commercial proposal submitted to NRL for Crude Distillation
Unit (CDU) Preheat Train Optimization using Pinch technology. The
proposal was accepted and job has been awarded to EIL-R&D.
- Based on the in-house capability developed, Company secured two jobs
for minimization of fresh water usage and waste water generation using
pinch technology at Gujarat and Guwahati refineries. Draft study report
to Guwahati Refinery has been submitted and work is nearing completion
for Gujarat Refinery.
- Based on Dynamic Simulation Capability Developed, a job has been
secured to carry out Study for Up-gradation of Anti Surge Valve for
Propane Compressor of Train 1 & 2 of ADGAS LNG plant at Das Island, Abu
Dhabi.
- Co-operation Agreement with M/s Kevin Enterprises on joint
development of High capacity trays and packings has started yielding
positive outcomes and the following two orders have been received:
- Supply of structured packings (PARLPAK) for application in Vacuum
Column for IREP Project of BPCL Kochi.
- Application of PARLPACK in Quench Column (65-C-301/401, 79- C-401)
and Amine Absorber Column (65-C-02/402, 79-C-402) of TGTU of
HPCL-Vizag.
- Development of process package for implementation of Tail Gas
Treating process and Oxyenrich process at HPCL-Mumbai Refinery.
- Detailed feasibility report of Oxyenrich process at BORL-SRU for 135%
capacity enhancement.
- EIL has continued to demonstrate the designing capabilities by
successful commissioning of CFC technology - based LPG treating units.
Three more LPG treating units (two units at MRPL, Mangalore and a unit
at AOD, Digboi) have been commissioned based on this technology.
- Value engineering for reduction of cost of setting up demonstration
unit at Guwahati Refinery for INDADEPT technology developed jointly by
IOCL and EIL for deep desulphurization of gasoline.
Patents filed/granted
Based on innovative work done, the Division has filed one patent
entitled "High level capacity enhancement of Sulphur recovery plantÂ
while 3 other patents listed below and filed earlier have been granted:
- Device for measurement of flow rate of over flash liquid in crude
distillation columns.
- An Adsorbent composition, a process for the preparation thereof and a
process for removal of Hydrogen Sulphide impurities from a gaseous feed
stock.
- Fluid Interface level measurement device.
Specialist Materials and Maintenance Services
Specialist Materials and Maintenance Services (SMMS) Division of EIL
continued to provide specialist services to the various in-house
projects and clients in Petroleum, Petrochemical, Metallurgical,
Nuclear and Infrastructure sectors in India and abroad during the year.
Some of the important activities are:
- Health Study of Cargo Service Pipeline at Jetty No. 4, Mumbai Port
Trust, Jawahar Deep, Mumbai.
- Study of Impact of High CO2 from BH Well on Mangla Facilities, Cairn
Energy, Barmer.
- Refractory Consultancy Services for TA 2014, Mangalore Chemicals and
Fertilizers Limited, Mangalore.
- Expert Services during Refractory Procurement and Repair, MCF,
Mangalore.
- Expert Services during Refractory Procurement & Repair, Indo Gulf
Fertilizer, Amethi.
- Expert services for refractory lining of Cracker Furnaces of GAIL
Pata, by API 936 qualified refractory personnel to Petron Engg.,
Mumbai.
- PMC Services for Intelligent Pigging of Usargarh-Dabhol Section of
DPPL, GAIL, Mumbai.
- Health Study of Five Pipelines from Pir Pau to Jawahar Deep, Mumbai
Port Trust, Mumbai.
- Technical Advisory Services to HPCL Vizag, Numaligarh Refinery
Limited and various refineries of IOCL.
- Material Selection for equipment, piping and pipelines for various
on-going projects viz., Opal, BCPL, Nuclear Fuel Complex , GSPC, BPCL
Mumbai and IREP of BPCL, Kochi.
- SMMS has been advising and specifying on the Corrosion Monitoring
Systems, Inhibitor Injection Systems, Corrosion Protection Coatings,
Cathodic Protection Systems for On-shore and Off-shore pipelines and
Chemical Cleaning Systems for new plants.
- SMMS has been actively involved in evaluating newer materials,
fabrication and inspection techniques for the benefit of industries and
have also contributed to the National and International Standardization
bodies like BIS and ISO.
Information Technology Services
Information Technology Services (ITS) Division of EIL continued to
provide state-of-the-art IT enabled services to EIL''s main stream
activities by developing/implementing leading IT solutions with an aim
to deliver better quality services with increased efficiency at reduced
costs. Using new IT Technologies, various new initiatives were taken
during the year and the details of which are as follows:
- MSME implementation
Various Engineering and Procurement software systems have been
customized to implement Public Procurement Policy-2012 of GOI for Micro
and Small Enterprises.
- Integrated Online system for General Civil Design and Engineering
activities
Integrated online software GCEDS (General Civil Engineering Design
Solution) for various General Civil Engineering activities has been
developed and implemented. This system includes Dyke sizing of
Tank-Farms (Pre-feasibility, Detailed engineering or Adequacy stage),
Design of Rigid Pavement (Roads), Fire Water Demand Calculation,
Process datasheet and MTO for various general civil standard items. The
GCEDS software will also ensure uniformity in deliverables, reduction
in efforts, elimination of errors, creation of a data bank, accuracy
and increased reliability.
- Integrated Online system for Structural Design and Engineering
activities
Integrated on-line software STEDS (Structural Engineering Design
Solution) for various Structural Engineering activities has been
developed and implemented. This system includes Pipe Rack Load
calculation (General, Wind and Seismic) and Base Plate Design (Fixed
and Hinged type for 4/6/8"bolt configuration). The STEDS software will
also ensure uniformity in deliverables, reduction in efforts,
elimination of errors, creation of a data bank, accuracy and increased
reliability.
- Environment Services System (ESS)
An On-line system has been developed for Environment Division to
facilitate collection of Effluent (Liquid) data and preparation of
Effluent Summary of Plant, Generation of ETP process datasheet and
Creation of Equipment List.
- Concession and Deviation System
An On-line Concession Deviation system has been developed through which
deviations sought by the Suppliers/Contractors shall be entered On-line
and resolution will be provided On-line by EIL. The system is being
used effectively for various current projects.
- Intelligent Design Basis (IDB)
A collaborative web based system has been developed for preparing
design basis of process and other engineering disciplines. The system
facilitates multi disciplinary inputs and reviews by internal divisions
of EIL and clients. Library of standard design basis helps to
standardise the knowledge learnt from earlier projects and re-use it
for the new projects. The software is currently being used to develop
design basis for Dangote Refinery, Nigeria and Rajasthan Refinery,
Barmer.
- Enhancements in eDMS system : Supplier / Contractor Document
Submission system
EIL has been using electronic Document Management System (eDMS) for
effective management of its project documents. Based on the usage and
feedback, various improvements have been made in the system during the
year with primary focus being improvement of system for document
exchange with its suppliers and contractors for reducing overall
document review cycle time.
As a part of the improvements, a web based Help Desk has also been
implemented for the suppliers/contractors, for obtaining support from
EIL IT team in case of any difficulty in usage of the document exchange
system. Training programs were conducted for the suppliers/contractors
for effective usage of the system.
- Online Supplier/Contractor Enlistment System
Online Supplier/Contractor Enlistment System is a workflow based web
application to facilitate suppliers/contractors to get them enlisted
online with EIL. Suppliers/Contractors can also report enhancement and
revalidation of their experience/capabilities in the enlisted
items/trade categories and send online request along with supportive
soft copy of documents. Applications from suppliers/contractors along
with supporting documents are received by Procurement Development
Department (PDD) through the system which are then forwarded to
Engineering/ Inspection Departments for further processing/verification
and enlistment. The software provides online technical query management
and email alerts to/from Suppliers/Contractors for clarifications.
- Implementation of IT infrastructure and LAN system at new EIL
complexes in Gurgaon and Chennai
Presently, Local Area networks (LAN) are under implementation at EIL,
Gurgaon (partly in operation) and EIL, Chennai. These LANs are being
implemented in high-available configuration and using best- in-class
equipments to provide uninterrupted high-speed network connectivity to
more than 2000 employees.
As a part of the business continuity plan implementation, currently a
state-of-the-art Data Centre is under construction at EIL, Chennai.
This will act as the Disaster Recovery Data Centre for EIL and will
ensure availability of IT facility to support continuance of EIL''s
business operation, in case of any disaster at its primary location.
- System Automation
- New web-based Vendor Accounting System featuring an array of
facilities as per business needs has been implemented during the year.
- New features added in Client Billing System to generate auto email.
- Notification to Project Managers upon invoice raised and payment
received from client. This shall ensure better monitoring/control of
invoices/payments.
- Online payment system through NEFT for medical claims enhanced to
include retired employees at ROs and construction sites, benefiting all
retired employees across the country with faster claim reimbursement.
- Online Vigilance clearance and scrutiny of Immovable Property Returns
(IPRs) facilitates HR Division for issuance of NOC online to concerned
employee thereby, considerably reducing man efforts of HR, Legal and
Vigilance departments.
- Online assessment of 1st half yearly & final appraisal of employees
who are on probation as well as employees promoted to level 18, 19, 20.
Auto generated mail as well as reminders are implemented through
scheduler to concerned Appraiser, Reviewer & Acceptor.
- Implementation of construction activities in Pre-commissioning
Management System
PCAMS (Pre-commissioning & Commissioning Activities Management System)
has been further enhanced to enable Construction and Contractor
engineers for monitoring the Mechanical Completion activities at site.
This system helps in creating the Loop Identification and getting the
online Mechanical Clearance, NDT, Support and Hydro Test work flow
status. Currently PCAMS is fully operational at eight refineries /
petrochemical complexes and ITS is providing project support to
construction- sites / clients / SCT team members for doing
pre-commissioning related activities at HO & sites.
- Hold Management System
On-line Hold Management System has been developed and implemented. The
system is integrated with major software systems like PPMS, eDMS, PDS
and PDMS and will provide a consolidated list of all the holds. This
will lead to better monitoring, early resolution of holds, which will
help in avoiding project delays.
- Technical Audit System
ETAS (Engineering Technical Audit System) has been developed and
implemented. This systems facilitates to conduct Technical Audit &
Construction Audit for various projects. Presently, system is being
used by all Technical divisions i.e. Engineering, Process, POSD, R&D,
SMMS, Environment andHMTD. Department specific check lists are
incorporated in the system.
Sustainable Development
At EIL, the sustainability mandate is not just about contributing to a
good cause or complying with environmental regulations but rather about
operating its business in a manner that is responsible and transparent
to all its stakeholders. Our project designs support sustainability
right from the concept stage to plant commissioning and subsequently
during the commercial operation. Energy efficiency, resource
optimization and safety of plant personnel & society at large are the
cornerstones of our business operations and also ensure business
continuity.
EIL has refocused its engineering philosophy and business models to
achieve long term sustainable growth. Alongside, EIL has initiated
evaluation and reporting of its performance on the triple bottom lines
of economic, social and environmental aspects. We believe that the
sustainability initiatives underway at EIL will propel our organization
on an upward growth trajectory.
A separate Report on Sustainable Development is annexed to this Report.
Quality Management System
In EIL, Quality Management System (QMS) is aligned and focused with
long term objective of the Company. Quality is inbuilt into our
processes, workplace, deliverables and services.
The QMS in respect of Company''s services has been reassessed this year
as per the requirement of ISO 9001:2008 by the certification agency,
who conducted the Surveillance 1 audit. The certification agency after
audit declared that the Quality Management System of the Company
continues to conform to international standards and recommended for
continuation of the ISO certificate. The Certificate of Approval is
valid up to 13.10.2015.
The important ingredients of our quality initiatives are effective &
comprehensive internal audit process, planned customer perception
surveys, analysis of feedbacks from stakeholders and regular directions
from Management Review Committee (MRC) & Systems Committee. MRC is
chaired by C&MD and all Directors are members of the committee. The
Systems committee is chaired by senior Executive Director, and senior
officials from all areas of operation & functions are members of the
committee. Regular monitoring is done to analyze the data & feedbacks
for recommending improvements in processes, deliverables and QMS to
reduce costs, shorten cycle time, cross functional issues, improve
visibility and credibility without affecting the environment. QMS
implementation and its effectiveness have been further increased by
computerization of certain processes through in-house developed
software.
Quality Management System of EIL-UAE (Abu Dhabi) office was also
independently audited and reassessed for certification by Certifying
Agency, who conducted the renewal audit, for its conformance to the
requirement of ISO-9001:2008, during this period. The certification
agency after audit declared that the Quality Management System of the
Company continues to conform to international standards and recommended
for renewal of the ISO certificate. The renewed Certificate of Approval
is valid up to 05.05.2016.
In addition, the Company participated as a prominent and active member
in various committees for formulating products and quality system
standards by M/s Bureau of Indian Standards.
Quality Management System at EIL provides the competitive edge in
securing and executing the projects with focus on full customer
satisfaction.
Risk Management
The Company has a Risk Management policy and a supporting frame work
which facilitates the identification and assessment of new risks and
review of existing risks. The process is based on identified risks and
the risk events or factors which require regular assessment and quick
response. Based on the probability and impact of the risk, the
requisite controls and action plans are designed. To measure the
adequacy, effectiveness and efficiency of these controls and action
plans, the concept of Key Risk Indicators (KRIs) has been implemented.
KRIs have been designed and are being implemented to measure presence,
level, or trend of the risk.
The objective of risk management in the Company is to act as enabler in
maintaining its knowledge edge, sustaining and expanding the business,
being competitive and ensuring execution of projects within budgeted
cost and time resulting in improved turnover and profitability.
In order to cover all the elements of risks while identifying, nine
categories have been defined by the management & risks in each have
been identified at enterprise level. Risks, their root causes, controls
and action plans are prepared by process owners and updated regularly.
These are approved by the Risk Management Committee (RMC) with Director
(Finance) as chairman of RMC and all the Executive Directors, CGM
(ITS), GM (Inspection) & Company Secretary as members, with Head of
Risk Group as member secretary. Risk audits are conducted regularly to
test the compliance of controls and the same is reported to RMC.
The status of Enterprise Risk Management (ERM) process is presented to
Audit Committee on bi-annual basis which is reviewed by the Board of
Directors also. The reporting structure meets the regulatory
compliance.
Based on periodic reviews and implementations of recommendations
resulting from review process, the ERM process is continuously improved
and strengthened. Project Risk Management is being implemented for high
value and important projects as per the criteria approved by RMC. A
risk register is prepared by listing all possible risk events of every
discipline associated with the project. Risk Management Team approves
the first risk register & meets every month to update it and
continuously focuses on the identified risks. The risks severities are
categorized in critical, major, cautionary and minor based on the
probability and overall impact. Project Risk Management helps in
facilitating management towards risk mitigation for effective project
implementation.
The risk identification & assessment processes have been automated by
Enterprise Risk Management System (ERMS) software.
The communication is being done regularly, across the organization to
spread awareness on risks, root causes and action plans through
in-house risk management awareness programs, external trainings &
seminars, certification program on Project Risk Management.
To create awareness & increase the involvement of employees, the
quarterly news letter ''Risk Screen'' was converted into a bi-monthly
newsletter during this period. It is being shared with all the
employees to inspire them to control risks in their work processes &
areas.
The management is committed to further strengthen its risk management
capabilities in order to protect and enhance shareholder value by
improving its business performance. Continuous efforts in creating new
opportunities, improving competencies/knowledge in various areas
leading to improved performance and leveraging existing knowledge
resources, in line with the risk appetite of the company, has enabled
the company to protect the shareholders interests.
Vigilance
During the year, CTE type examination of EIL''s jobs on LSTK/OBE basis,
random inspection of in-house contracts/purchases, scrutiny of
Immovable Property Returns, investigation of complaints etc. were
carried out by the Vigilance Department with the focused objective of
ensuring conformity to the Company procedures and Government
guidelines. For systemizing the work, various rules, regulations and
procedures were reviewed during the year. The observations reported by
CTE/CVC were examined and necessary actions were taken. System
improvements were suggested to the Management & necessary measures were
undertaken for improvement.
Structured meetings between CVO, C&MD and Directors were held and the
MOMs were forwarded to CVC and MoP&NG. Inter-directorate meetings were
also held between CVO & Directors to resolve the pending issues.
Details of vigilance activities were also presented to the Board.
Various vigilance workshops; interactive sessions, seminars, debates,
Vigilance Awareness Week etc. were organized in HO, Regional, Branch,
Procurement and site offices of EIL during the year for spreading
vigilance awareness amongst the employees of the Company. A seminar was
organized on this year''s theme of Vigilance Awareness
Week-2013-''Promoting Good Governance-Practice to check corruption at
work place'' for senior level management officials. Dr. G. K. Goswami,
Director (CBI Academy) graced the occasion and delivered talk
along-with presentation on the topic, followed by an interactive
session.
The inaugural issue of the Vigilance journal "JAGRITIÂ
the AwakeningÂ
was released during the year as an effort towards spreading awareness
as a part of preventive vigilance.
Some important features of Vigilance activities are given below:
- Leveraging Technology
Reverse auctioning, e-tendering, epayment, e-receipt, etc. are already
implemented in the Company and being monitored regularly against the
set targets. Clearance of vendors'' bills on ''First in, First Out''
(FIFO) under Bill Tracking system (BTS) is ensured. BTS has provision
for details about pendency of vendors'' bills.
- Complaint Handling Policy (CHP)
As per CVC Guidelines, EIL has formulated Complaint Handling Policy
(CHP) to resolve complaints/grievances from public, contractors,
vendors, suppliers etc. A web portal for online complaint handling is
available on the Company''s website which is regularly monitored by
Vigilance with respect to the status of complaints.
- Policy regarding recruitment of Ex-employees
EIL has adopted a policy for hiring of Retired/Ex-employees as per
practice followed by other PSUs. Vigilance has ensured that employees
who have been penalized during service are not considered for
re-employment.
- Job Rotation
Job rotation of sensitive posts is being done & reporting of the same
is being made on monthly basis. Sensitive Posts have been revisited &
revised list was implemented during the year.
- Integrity Pact
EIL is committed to higher ethical standards in contracts and
procurement as well as transparency in all of its business dealings.
EIL has adopted Integrity Pact Program & signed an MOU with
Transparency International India and the same is applicable for all
Contracts & Purchases on EIL''s account for enquiries having threshold
value of ov er Rs. 5 crore.
- Online Vigilance Clearance & Scrutiny of IPRs
System for online Vigilance Clearance & Scrutiny of IPRs on EIL
Intranet has been implemented during the year.
Finance
The Company continued its strong cash generation driven by business
performance. The efficient financial and cost management system
continued to facilitate cash generation as well as creation of wealth.
EIL optimized the returns on cash reserves by deploying cash surplus in
safe and liquid instruments as per the approved investment policy of
the Company.
Internal Audit
The Company has an Internal Audit Department having adequate number of
professionals. During the year, several internal audit assignments with
focus on checks and controls on system and procedures, monitoring
compliances and continuous upgrade of controls have been carried out
and the reports are regularly submitted to the Management and the major
findings to the Audit Committee of the Board.
Human Resource & Industrial Relations
EIL values its human resources and is committed to providing them with
an enabling environment which motivates, facilitates their growth and
rewards them for their contributions. Various welfare measures,
employee-centric policies and development initiatives, drive its human
resource to deliver their best thereby leading to enhanced
productivity.
As of March 31 2014, we have 3357 employees, including 2968 technically
and professionally qualified employees. Approximately 3.78 % of our
employees are located outside India, and have experience of
international work environments.
- Talent Acquisition
Our Talent Acquisition strategies are designed towards projecting EIL
as a valued employer and diverse recruitment models are employed to
meet the dynamic business needs with intake of fresh talent, domain
specialists, short term hiring through outsourcing and taking onboard
consultants/advisors.
- Performance Management System
In the area of Talent Assessment and Appraisal, EIL has in place a
robust and transparent online Performance Management System that gives
weightage to both performance and potential. The outcome of Performance
Management System is used for performance related pay, career
progression, training & development and succession planning.
- Employee Welfare
During the year efforts were made for aligning our welfare measures
towards enhancement of quality of work life for our employees. Various
employee welfare initiatives were taken ranging from creating forums
for social interactions to providing effective medical services by
empanelling more hospitals and extending medical facilities to
dependent parents and children in case of death of employee.
- Thrust on Sports
To promote a spirit of sportsmanship and build a collaborative work
environment, EIL encourages its employees to participate in various
trekking expeditions, sports tournaments at regional and national
levels and is an active member of Petroleum Sports Promotion Board
(PSPB). EIL organized the PSPB Badminton Tournament during September
2013 at Siri Fort stadium where 8 teams from Oil & Gas sector including
EIL participated.
- Reward & Recognition Scheme
With an objective to recognize individual contribution as well as team
efforts and to sustain exemplary performance a new reward & recognition
scheme was introduced. This scheme is more inclusive and objective and
would lead to enhanced engagement of employees across all levels.
- Training & Development
Significant interventions were made in the area of training
interventions for our employees wherein focus was provided to
development of Managerial/Behavioural Competencies as well as Technical
and Domain related competencies. In addition to this, structured
Management Development Programmes were organized through Management
Institutes for senior and junior management levels and sixth batch of
Leadership Development Program- ''Aarohan'' was completed for senior
executives. A year- long training structure was implemented for
Management Trainees which is a blend of classroom as well as
experiential and on-the-job learning. Adequate focus was also
maintained on the health and fitness of the new recruits through yoga
sessions for the MTs every morning. During 2013-14, the average
training days per employee was 3.27.
- Mentorship Development
EIL supports Mentorship Development Program and allocates trained
mentors in the ratio of 1:3 (Mentor : Mentee) for Management Trainees.
In order to augment the mentoring process Mentorship Development
programmes are organized on a continuous basis.
- Leveraging IT in HR
IT was leveraged in HR to make the current processes more robust,
transparent and enhance ease of operability for internal as well as
external customers. EIL Connect continued to provide an interactive
environment to the employees and has proved to be a valuable
communication forum for employees posted both within India and at
overseas locations. More than 500 news items/reports were uploaded on
EIL Connect and the portal had more than 18 lakh hits during the year.
- HR Initiatives
Formulation of the HR Vision, Mission and Objectives and its release on
the 1st of January 2014 was another initiative which has further
aligned the HR Services with the Organization''s Vision, Mission and
Core values and has resulted in creating a foundation for HR
interventions.
An HR Agenda was drawn up for 2013-14 to channelize the efforts of the
HR team and enhance the effectiveness of the HR function. The Agenda
included the following items: Image Building, Corporate Social
Responsibility, Professional Service, Improvement in Work Environment,
Effective Collaboration & Team Building, HR Audit, Employee Nominations
and HR Data Accuracy. Focused efforts were made on implementation of
key action points of the HR Agenda during the year.
Various initiatives were taken during the year 2013-14 to meet the
talent demands of the changing business environment and
expectations/aspirations of the employees. Employee Engagement Survey
''Abhivyakti'' was commissioned for obtaining an unbiased perception of
the employees on various attributes. In our endeavour to obtain
objective assessment of and chart clear development plans Assessment
Development Centers were organized for 60 nos. of senior management
personnel. To provide a structured, objective and measurable framework
for performance planning, monitoring and assessment the Balanced
Scorecard was implemented in HR Directorate and Annual Performance
Contracts were put in place for each division.
- Implementation of Government Directives on SC/ST
With a view to accelerate the pace of socio-economic development of the
nation, EIL has been endeavoring towards safeguarding the interests of
SC/ST employees. In pursuance of the philosophy and compliance of
Presidential Directives dated December 30, 1972 issued by Ministry of
Petroleum and Natural Gas, EIL has incorporated necessary provisions in
its Recruitment process and Promotion norms.
The Company has appointed a Liaison Officer to work as a facilitator in
ensuring that due attention is paid to the issues of SC/ST employees.
Management also encourages communication with the office bearers of the
SC/ST Employee''s Welfare Association by holding periodical meetings
with the Association.
The percentage of employees belonging to Scheduled Caste & Scheduled
Tribes category was 18.1% and 4.2% respectively of total staff strength
of the company (as on March 31, 2014). Regular meetings were held with
the representatives of SC/ST Welfare Association.
- Women Development
Women constitute approximately 12% of EIL''s human resource, wherein
more than 80% are in the officer cadre. To cater to the development
needs of its women employees, EIL has constituted a Women Forum. The
forum focuses on providing opportunities for development to women
employees and identifies various training interventions especially in
the areas of Managerial Skills and Leadership Development. The forum
also facilitates participation of women employees in various
conferences and seminars. Senior women executives of EIL have been
rewarded at prestigious forums for their contributions.
Corporate Social Responsibility
In EIL, CSR is the commitment to operate in an economically, socially
and environmentally responsible manner to enhance the Company''s overall
contribution to society. The thrust areas for CSR activities/projects
are education, healthcare, drinking water/ sanitation, rural
electrification, environment protection/sustainability, women
empowerment, upliftment of underprivileged, community development,
vocational training/ skill centre and promotion of sports.
EIL''s CSR activities are directed towards supporting the initiatives of
local, State or Central Government with programs located in and around
its project sites, regional offices and Head Office, with special focus
on the backward areas and underprivileged sections of society.
The CSR Budget allocated for the FY 2013-14 was 2% of PAT of the
previous financial year. The expenditure during the year was Rs. 648.49
lakhs. The full utilization of the CSR budget could not be achieved as
the expenditure is based on project milestones which are spread over
one or more years.
The CSR activities under various thrust areas during the year are
listed below:
Education: Major projects under execution include construction/
upgradation of infrastructure in various schools of Assam and
construction of auditorium for girl students of A.P. Social Welfare
Residential School/Junior College in association with District
Authority of Prakasm in Andhra Pradesh. Another key on-going project is
the adoption of 100 Ekal Vidyalayas( i. e. One Teacher School) in the
rural villages of Dibrugarh, Assam for supporting basic informal
education to poor children.
Health Care: EIL has supported free Health & Eye Check up camps in
backward and slum areas of Delhi NCR and Dibrugarh, Assam through an
NGO for cataract detection and operation and distribution of free
medicines. The Company also supported acquisition of
Phacoemulsification machine for a hospital for cataract operation of
underprivileged people.
Other health care projects under execution include support for
acquisition of a fully equipped Mobile Cancer Detection Van for
screening & diagnosing cancer and spreading cancer awareness among poor
people in Delhi. EIL has also supported medical equipments to
Government General Hospital at Kakinada, Andhra Pradesh and provided
Prosthesis and Medical bras to cancer survivors in Delhi NCR through a
society.
Drinking Water/Sanitation: Under this, EIL has constructed a water
treatment plant for augmenting potable water supply in the Kancheepuram
District, Tamil Nadu. Projects under implementation are installation of
RO Plants in six locations at Kakinada, Andhra Pradesh and renovation
of sanitation facilities & internal sewerage pipeline of Janta Adarsh
Andh Vidyalaya, Delhi.
EIL has also supported a major project for installation of 93 RO
Systems along with water storage tank in 81 hostels/ educational
institutions of Bapatla Town & Prakasm districts of Andhra Pradesh and
construction of Drinking Water Filter Unit, Borewell, Water Filter
Machinery Unit and associated facilities in 8 rural villages of
Chikkaballapur, Karnataka.
Rural Electrification: Under Rural Electrification initiative, EIL is
providing solar lighting for households in villages where grid power is
inaccessible. A major project in rural electrification is the support
for setting up of solar power plants in two remote villages of Kargil
in association with the Kargil Renewable Energy Development Agency.
Environment Protection/Sustainability: In an effort to enhance
awareness amongst school children & local population on environmental
protection and sustainability of Ladakh region in Trans Himalayas, a
social outreach program was supported by EIL. Another major ongoing
project is the construction of green cremation systems in different
locations of Delhi NCR through an NGO, which aims to reduce
considerable amount of wood consumption besides minimizing air and
water pollution.
Women Empowerment: Major projects under implementation include
providing equipments for vocational training of deaf women and
distribution of sewing machines for the training of underprivileged
women & girls through NGOs.
Upliftment of underprivileged: Projects under implementation are
providing washing machine, school uniforms, Braille sheets and cooker
for the underprivileged women and visually challenged children through
a Trust for the Blind at Bangalore, construction of multi- purpose hall
for the old age home in Mirzapur, U.P. and providing support to an NGO
for construction of Girls Block and additional facilities in the
Community Care Centre to accommodate abandoned HIV/AIDS infected &
affected women and children at Kancheepuram District. EIL is also
providing support to an NGO for construction of one block of an Old Age
home in Garhmukteshwar, U.P.
Community Development: Projects under implementation for community
development include construction of Panchayat building with community
hall and water supply pipeline work from overhead tank to individual
houses of Padur Village in Manipal and construction of road & drain
facilities at Yanam in association with District Administration -
Government of Puducherry.
Vocational Training/Skill Centre: EIL has provided sewing machines for
training programmes to artisans in rural villages of Andhra Pradesh to
a skill centre run by an NGO. Another major project under
implementation is the construction of ground floor of BGS Vocational
Training Centre at SJCIT, Chikkaballapur, Karnataka through a trust to
promote entrepreneurship and employability skills of youth.
Contribution to Emergency Needs: EIL has provided contribution to Chief
Minister''s Relief Fund to support the victims of devastating natural
calamity caused by cloud bursts and floods in Uttarakhand.
Official Language
To propagate and enhance usage of Official Language in communication
various initiatives like facilitation of Regular Classes &
Correspondence Courses for employees not conversant with Hindi, Hindi
workshops and celebration of Hindi Fortnight were undertaken.
EIL also participated in Rajbhasha Sammelan organized by Ministry of
Petroleum and Natural Gas. Town Official Language Implementation
Committee (TOLIC) of Delhi honored EIL for organizing the conference
for Delhi based undertakings to impart training for filling of online
Hindi quarterly report as per request made by Rajbhasha Vibhag,
Ministry of Home Affairs.
During the year the Committee of Parliament on Official Language
conducted the inspection of Official Language at our Mangalore office
and the committee expressed its satisfaction on the implementation of
official language policy. Rajbhasha Vibhag of EIL also carried out
regular inspections at its Division/ Departments and Regional/ Field/
Procurement offices during the year in accordance with the official
language policy.
Awards and Accolades
- Commendation Certificate for SCOPE Meritorious Award in Specialized
Fields 2011-12 for R&D, Technology Development and Innovation. Shri A.
K. Purwaha, C&MD, EIL received the award from the Hon''ble President of
India Shri Pranab Mukherjee.
- Petrofed Award-2012 for Innovator of the Year Team  Special
Commendation Award to EIL & Indian Oil and 22 member team of EIL and
Indian Oil.
- Petrofed Award-2012 for Innovator of the Year Team  Special
Commendation Award to EIL & CPCL and 8 member team lead by Shri Ajay N.
Deshpande, Director (Technical), EIL.
- 12th ICSI National Award-2012 for Excellence in Corporate Governance.
- PSU Award 2013 Â runner up trophy in the ''Asset Utilization'' category
by Governance Now magazine.
- ICAI Award-2012 for Excellence in Cost Management Practices for the
Year-1st prize in the category of Public - Service Sector  Large.
- ICC PSE Excellence Award-2013 for R&D, Technology Development &
Innovation
- SKOCH Order of Merit Award for Innovative Technology on ''Oxyenrich
Process for Capacity Enhancement & Trouble Free Operation of Claus
Sulphur Plant''.
- Best Performance Award for 2012-13 from GAIL for Project Management
Consultancy Services for Dabhol  Bangalore Pipeline Phase-1 Project of
GAIL.
- FICCI Chemical and Petrochemical Awards 2013 for "The Process
Innovator of the Year in Petrochemicals for ''Food Grade Hexane (FGH)''
Technology jointly developed by EIL & IOCL and Best Contribution to
Academia for ''Wet Air Oxidation (WAO)'' Technology jointly developed by
EIL & IIT Roorkee.
- CIDC Award for BCPL Project at Dibrugarh under the category of
Construction Health, Safety & Environment.
- Award for Green Building with 4 Star GRIHA Rating for Administrative
Building project at GAIL Compressor Station Complex at Chainsa
(Haryana).
- Golden Peacock Award for Sustainability for the year 2013 instituted
by Institute of Directors (IOD).
- Golden Peacock Award for Corporate Social Responsibility (CSR) for
the year 2013 in recognition of the Company''s unique initiatives in CSR
and execution of projects for the betterment of underprivileged
sections of society by Institute of Directors.
- IPE Best Innovation Award and Best Overall Corporate Social
Responsibility Performance Award.
- Award for Best Social Responsibility Practices by World CSR Congress.
- Award for Talent Management by World HRD Congress.
- Business Today Best CFO Award  2013 to Shri Ram Singh, Director
(Finance), EIL.
- IPE Best CEO with HR Orientation Award 2013 to Shri A. K. Purwaha,
C&MD, EIL.
- CEO with HR Orientation Award to Shri A. K. Purwaha, C&MD by World
HRD Congress.
- IPE HR Leadership Award to Ms. Veena Swarup, Director (HR), EIL and
citation for her inclusion in ''30 Most Talented HR Leaders in PSUs''.
- Dainik Bhaskar India Pride Award-2013 to Shri D. Moudgil, Director
(Projects), EIL for Excellence as Head of Department  Projects.
- "Leadership Excellence Award to Shri A.K. Purwaha, C&MD for evincing
remarkable leadership and leading the organization on the success path
of growth and prosperity by TOP RANKERS, Management Consultants
- World Women Leadership Award to Ms. Veena Swarup, Director (HR) by
World Women Leadership Congress.
- HR Leadership Award to Ms. Veena Swarup, Director (HR) by Asia Oil
and Gas Congress.
- Petrofed Woman Executive of the Year Award-2012 Â Special
Commendation to Ms. Jayati Ghosh, DGM (Process Design & Dev.), EIL.
Joint Ventures
Jabal EILIOT Company Limited
EIL''s Joint Venture Company Jabal EILIOT, which was set up on July 5,
2011, has been pursuing prequalification with all important clients in
Saudi Arabia like, Saudi Aramco, SABIC etc. It has already been
prequalified by Saudi Aramco for In-plant projects and the application
of registration as In Kingdom EPC Contractor is under evaluation of
Saudi Aramco.
TEIL Projects Limited
TEIL Projects Ltd., the Joint Venture Company with Tata Projects
Limited, is executing consultancy projects in City Gas Distribution,
CNG, Oil, Gas and Refinery sectors.
Subsidiary Companies
Certification Engineers International Ltd. (CEIL)
CEIL, a wholly owned subsidiary of EIL, continued to provide
Certification as well as Third Party Inspection (TPI) services to
various clients. During the year, CEIL secured a number of assignments
from ONGC, VMSS, SMC, GSPL, RUDA, BPCL, various State Governments and
others, notable among these being :
- ONGC Â Certification services for HRD Process Platform Project,
HRDP-II P P, Addnl. Pipeline Project, B-127 Cluster Pipeline Project
and SPCON Project.
- VMSS, RUDA & SMC- TPI for various Infrastructure Projects
- GSPL- TPI for various Pipeline Projects
- BPCL - TPI for Mumbai, Kochi and Numaligarh Refineries.
Apart from these, CEIL secured many Third Party Inspection assignments
from clients like Fabtech, Reliance Industries, L&T Abu Dhabi, Heurtey
Petrochem, ERDMP & statutory audit assignments from GAIL, IOCL etc.
The Board of Directors of the Company has recommended for the financial
year 2013-14, a final dividend of Rs. 200/-per share (of face value of Rs.
100/- each) in addition to Rs. 200/- per share interim dividend already
paid during the year. With this the total dividend for the year 2013-14
works out to Rs. 400/- per share. The payment of final dividend is,
however, subject to approval of the shareholders in the ensuing Annual
General Meeting of the Company.
EIL Asia Pacific Sdn. Bhd.
EIL Asia Pacific Sdn. Bhd. (EILAP) was incorporated on February 21,
1994 under the Malaysian Companies Act, 1965. EILAP is primarily
engaged in the business of providing technical services for projects in
oil and gas and other industrial sectors.
Conservation of Energy, Technology Absorption, Foreign Exchange
Earnings and Outgo
As the Company operations do not involve any manufacturing or
processing activities, the particulars as per the Companies (Disclosure
of Particulars in the Report of the Board of Directors) Rules, 1988,
regarding conservation of energy and technology absorption, are not
applicable. The particulars regarding expenditure and earnings in
foreign exchange are given in Point no. 2.26 of the Notes to Accounts.
Corporate Governance
The Company is committed to good Corporate Governance as per the
requirements of Clause 49 of the Listing Agreement and DPE Guidelines
on Corporate Governance. The Board of Directors supports the broad
principles of Corporate Governance. In addition to the basic issues,
EIL Board lays strong emphasis on transparency, accountability and
integrity.
As required under Clause 49 of the Listing Agreement and DPE Guidelines
on Corporate Governance, the Report on Corporate Governance, together
with the Auditors'' Certificate on compliance of conditions of Corporate
Governance, along with the Management''s Reply on the comments of
Auditors is annexed.
Code of Conduct
EIL has formulated a Code of Conduct for its Board of Directors and
Senior Management Personnel. The confirmation of compliance of the same
is obtained from all concerned on annual basis. All Board Members and
Senior Management Personnel have given their confirmation of compliance
for the year under review. A declaration duly signed by C&MD is given
under para 2(e) of the Report on Corporate Governance.
Right to Information
EIL, a Company incorporated under the Companies Act, 1956 is a reputed
public sector undertaking wherein Government of India is a major
shareholder. Under the provisions of section 4 of the Right to
Information Act, 2005 every public authority is required to display
necessary information to citizens to secure access to information under
the control of public authority in order to promote transparency and
accountability in its working and functioning.
EIL, being a responsible public sector undertaking, has displayed
essential information on its website under the head RTI. The management
has notified CPIO and the First Appellate Authority (FAA) in compliance
with the requirements of the RTI Act. Between April 1st, 2013 and March
31st, 2014, a total of 137 applications were received by the Company
and all of them were disposed off as per rules. Apart from RTI
applications, the Company also received 17 appeals against the decision
of CPIO, which too were duly attended to and appropriately disposed off
by the First Appellate Authority. It is heartening to note that not
even once the Central Information Commission passed any adverse order
against the CPIO/FAA.
Directors'' Responsibility Statement
Pursuant to Section 217(2AA) of the Companies Act, the Directors
confirm:
i. that in the preparation of the annual accounts, the applicable
accounting standards have been followed and that no material departures
have been made from the same
ii. that they have selected such accounting policies and applied them
consistently and made judgments and estimates that are reasonable and
prudent so as to give a true and fair view of the state of affairs of
the Company at the end of the financial year and of the profit or loss
of Company for that period
iii. that they have taken proper and sufficient care for the
maintenance of adequate accounting records in accordance with the
provisions of the Companies Act, 1956 for safeguarding the assets of
the Company and for preventing and detecting fraud and other
irregularities
iv. that they have prepared the annual accounts on a going concern
basis
Auditors
M. Verma & Associates, Chartered Accountants were appointed as Auditors
of the Company for the financial year 2013-14 by the Office of
Comptroller & Auditor General of India.
Bankers
Bankers of the Company include State Bank of India, Indian Overseas
Bank, State Bank of Travancore, Vijaya Bank, Corporation Bank, Bank of
Baroda, Punjab National Bank, Union Bank of India, HDFC Bank, ICICI
Bank, Indian Bank, Bank of India, Oriental Bank of Commerce, Canara
Bank, IDBI Bank and Axis Bank.
Particulars of Employees
Information with respect to employees as required by Section 217(2A) of
Companies Act, 1956 read with Companies (Particulars of Employees)
Rules, 1976, as amended is given as Annexure to this Report.
Directors
After the date of last Directors'' Report i.e. 5.07.2013, Dr. (Prof.)
KDP Nigam, Non-official (Part-time) Independent Director ceased to be
Director of the Company w.e.f. 9.07.2013.
Dr. Christy Fernandez was appointed as Additional Director {Non-
official (Part-time) Independent} on the Board of the Company w.e.f.
26.09.2013. Shri Adit Jain, Non-official (Part-time) Independent
Director ceased to be Director of the company w.e.f. 27.09.2013.
However, he was again appointed as Additional Director {Non-official
(Part-time) Independent} w.e.f. 27.09.2013.
Dr. V. Vizia Saradhi and Shri D.R. Meena were appointed as Additional
Directors {Non-official (Part-time) Independent} w.e.f. 13.11.2013.
Shri R.N. Choubey, Director (Government Nominee) ceased to be Director
of the Company w.e.f. 6.12.2013.
Dr. Christy Fernandez, Non-official (Part-time) Independent Director
ceased to be Director of the Company w.e.f. 28.02.2014.
The Board placed on record its sincere appreciation for the valuable
services rendered and contributions made by Dr. (Prof.) KDP Nigam, Dr.
Christy Fernandez, Non-official (Part-time) Independent Directors and
Shri R.N. Choubey, Director (Government Nominee) of the Company.
In accordance with the provisions of the Articles of Association of the
Company, Shri Ram Singh, Director (Finance) and Ms. Veena Swarup,
Director (HR) would retire by rotation, at the ensuing Annual General
Meeting, and being eligible, offer themselves for reappointment.
In accordance with the provisions of the Companies Act, 2013, Shri Adit
Jain, Shri D.R. Meena and Dr. V. Vizia Saradhi who were appointed as
Additional Directors after the date of last Directors'' report, shall
vacate their offices at the ensuing Annual General Meeting.
Brief resume of the Directors seeking reappointment together with the
nature of their expertise in specific functional areas, names of
companies in which they hold directorships and the membership of
Committees of the Board as stipulated under Clause 49 of the Listing
Agreement and DPE Guidelines on Corporate Governance are given in the
Annexure to Notice of 49th Annual General Meeting.
Acknowledgement
Your Directors are grateful for all the help, guidance and support
received from Ministry of Petroleum & Natural Gas and from other
Ministries of the Government of India. Your Directors are also grateful
to the Bankers, Statutory Auditors, Comptroller & Auditor General of
India and the investors for their continued patronage and confidence in
the Company.
Your Directors thank all our esteemed clients for the faith and trust
reposed in the Company. With continuous learning, skill upgradation,
technology development, we will continue to provide world class
professionalism and services to our clients.
Your Directors thank all associates, vendors and contractors within the
country and abroad, for their continued support without which EIL could
not have achieved the desired results. Your Directors are grateful to
all the Foreign Missions in India and Indian Missions abroad in
countries where EIL has business operations for their continued help
and support.
Your Directors wish to convey their appreciation to all employees for
the valuable services and cooperation extended by them and are
confident that they will continue to contribute their best towards
achieving still better performance in future.
For and on behalf of the Board of Directors
A.K. Purwaha
Chairman & Managing Director
Place: New Delhi
Date : July 21, 2014
Mar 31, 2013
To The Shareholders of Engineers India Limited
Ladies & Gentlemen,
The Directors have great pleasure in presenting the 48th Annual Report
together with audited accounts of the Company for the year ended March
31, 2013 along with Audited Statement of Accounts, the Auditors'' Report
and Review of the Accounts by the Comptroller and Auditor General of
India.
2012-13 in Retrospect
EIL continued its good performance during the year 2012-13. The salient
features, as stated in the audited financial statement, are as follows:
Turnover : Rs. 250597 lakhs
Profit Before Tax (PBT) : Rs. 89094 lakhs
Profit After Tax (PAT) : Rs. 62857 lakhs
The revenue from consultancy business increased year-on- year to
Rs.123424 lakhs which is driven by an increase in overseas consultancy
income.
Dividend
The Board of Directors of the Company has recommended for the Financial
Year (FY) 2012-13, a final dividend of Rs. 3/- per share (of face value
of Rs.5/- per share) in addition to Rs. 3/- per share interim dividend
already paid during the year. With this, the total dividend for the FY
2012-13 works out to Rs.6/- per share. Payment of final dividend is,
however, subject to approval of the shareholders in the ensuing Annual
General Meeting of the Company.
Investor Relations
Your Company is actively engaged in improving its relations with all
stakeholders. Besides the holding of Annual General Meeting wherein
performance of the Company is shared with existing shareholders, the
Quarterly and Annual Results are shared with Statutory Bodies,
Investors and Media. The results, investor presentations, major news
and events are uploaded on the Company''s website for ensuring fair and
equal access to all stakeholders.
Management and Investor Relations Cell engage in communication with
Investors and Analysts through one on one meetings, conference calls,
conference participation and road shows. Quarterly updates are also
shared with the analysts who actively cover the Company. EIL is
forthcoming in addressing the queries of investors on the Company''s
performance, its business initiatives, industry outlook, avenues of
growth, investment and diversification plans.
All channels of communication are utilized for reaching out to both
institutional and retail investors. Your Company is equally committed
to strict compliance to disclosures and governance norms as per
applicable rules and guidelines and maintains equal and non selective
treatment with all stakeholders.
Company periodically obtains the opinion of the investment and analyst
community as a valuable feedback for strategic decision making.
Management Discussion & Analysis
A separate report on Management Discussion and Analysis is annexed to
this Report.
Petroleum Refining
Petroleum Refining sector continued to be the mainstay of Company''s
business. During the year, EIL has achieved significant progress on the
following major projects, some of which were commissioned or are in
advanced stage of completion:
- As part of Phase-III Refinery Expansion Project, Mangalore Refinery
& Petrochemicals Limited (MRPL) had planned to increase the crude
processing capacity to 15 MMTPA by adding CDU/VDU of 3 MMTPA. The
Project also aimed at upgrading the refinery to meet Euro-III/IV
specifications for its entire Diesel pool by revamping existing units
or adding new secondary processing units including associated
Utilities/Offsites. The Project is being implemented on hybrid mode of
LSTK/OBE/conventional EPCM system for various units. EIL is PMC for
LSTK packages and EPCM consultant for Utilities/Offsites. EIL is also
executing the Petro Fluidized Catalytic Cracking (PFCC), Sulphur
Recovery Unit (SRU) block, Poly-propylene Unit (PPU), SPM & associated
facilities for this Project on OBE mode of execution.
The CDU/VDU unit was commissioned in March, 2012 with required
utilities/offsites. During the year, secondary processing units viz.,
Hydrogen Generation Unit, DHTU, HCU I & II revamps and part of SRU
block were also commissioned. Other units such as Heavy Coker Gas Oil,
PFCC, DCU & remaining part of SRU block were mechanically completed.
Consequently with the completion of catalyst loading, critical pre-
commissioning milestone of PFCC has been achieved. The PPU unit is
heading towards completion. Part of the Utilities/Offsites facilities
are already commissioned and balance facilities including Coke Handling
System and Captive Power Plant are in advance stage of completion.
For PFCC unit, the magnitude and the volume of work involved posed the
critical challenge of building one of the most complex process units in
the Refining industry, implemented hitherto in India. The construction
of PPU was also a challenging tasks due to undulating terrain of the
site. EIL has successfully overcome various construction impediments
which has paved the way for completion of remaining facilities.
- Revamp of CDU/VDU-II at Chennai Refinery of Chennai Petroleum
Corporation Limited (CPCL) was mechanically completed during the year.
The shut down work was completed within 58 days against a schedule of
60 days, from receipt of the 1st hot permit. The revamped unit is now
fully operational.
- New Coke Chambers & Allied Modernization Facilities at IOCL''s
Guwahati Refinery were successfully commissioned during the year.
- CDU-4 project is being executed by Bharat Petroleum Corporation
Limited (BPCL) in their Mahul Refinery, Mumbai to enhance safety,
environment & equipment integrity and minimize energy consumption and
improve yields with deep cut VGO. EIL is providing EPCM services for
this project. The new Crude and Vacuum Distillation Unit (being termed
as CDU-4) is being designed for a capacity 6.0 MMTPA that will replace
the ageing CDU- 1 and CDU- 2. The Project also includes Treatment
facilities for LPG & off-gas and associated Utilities and Offsites.
- The Integrated Refinery Expansion Project (IREP) of BPCL Kochi
Refinery aims to increase refining capacity from present 9.5 MMTPA to
15.5 MMTPA, including modernization of refinery to produce auto-fuels
complying with Euro-IV/V specifications, up-gradation of residue stream
from the refinery to value added products and production of propylene
as petrochemical feedstock to BPCL''s proposed petrochemical complex.
Execution of this prestigious project has been entrusted to EIL on EPCM
mode. The IREP comprises of CDU/VDU, DHDT, VGO-HDT, FCCU, DCU,
associated utilities including CPP and off-site facilities. Along with
above facilities, BPCL also intends to revamp and convert its existing
Naphtha Hydro- Desulfurization (NHDS) and Semi-Regenerative Reformer
(SRR) unit to a Naphtha Hydrotreater- Isomerisation (NHT-ISOM) unit to
produce high octane Isomerate from light naphtha as a blend stream for
production of Euro-IV gasoline. Process packages for all licensed units
have been received. Engineering and procurement activities are gaining
momentum while site grading and civil/structural works are in progress.
- A Tail Gas Treating Unit (TGTU) is being installed at HPCL Vizag
Refinery using indigenous technology developed by EIL (R&D). The
process objective of TGTU is to convert all sulphur bearing compounds
present in Claus Tail Gas to Hydrogen Sulphide and to recycle the
recovered Hydrogen Sulphide to existing sulphur recovery unit to
achieve a recovery of 99.9%. This is an achievement for EIL in
implementing the Company''s in-house technologies. Basic Engineering for
the project is completed and detailed engineering is in progress.
- EIL is also providing PMC services for implementation of 366 MW
Captive Power Project (CPP) of IOCL''s 15 MMTPA Paradip Refinery
Project. Engineering & procurement are in advance stage of completion
and construction activities are progressing in full swing.
- Wax Project of Numaligarh Refinery Limited (NRL) envisages
production of paraffin wax and Semi- crystalline wax utilizing inherent
properties of Assam Crude. Major engineering and ordering activities
are completed and Construction activities for the project are in
various stages of execution.
Petrochemicals
During the year, EIL made significant progress on following
petrochemical projects:
- Dahej Petrochemical Complex of ONGC Petro-additions Limited (OPaL)
is being executed on PMC - LSTK mode. The Project consists of 1100 KTA
Dual Feed Ethylene Cracker, HDPE, LLDPE/HDPE SWING Unit, PP units and
associated Utilities & Offsites. The Dual Feed Cracker Unit, India''s
largest dual feed cracker, has been mechanically completed. EIL is
closely monitoring the progress of the balance 14 LSTK packages under
execution by various International and Indian contractors.
With various innovative action plans worked out with the LSTK
contractors, activities of all Process Units (HDPE, LLDPE, PP),
Combined Cycle Power Plant,
Integrated Utilities & Offsites, Cooling Towers, Plant & Instrument Air
Packages and Warehouses are progressing well. Equipment deliveries are
in advanced stage and are propelling the construction towards
completion.
- Assam Gas Cracker Project of Brahmaputra Cracker and Polymer
Limited (BCPL) is a grassroot petrochemical project, being executed by
EIL on conventional EPCM mode. The project encompasses licensed units
viz., Ethylene Cracker, LLDPE/HDPE & PP from Lummus Technology USA,
INEOS UK and Lummus Novolen Germany respectively besides EIL licensed
Gas Sweetening Unit, C2 Separation Unit, Gas Dehydration Unit,
Utilities & Offsites and Pipelines. Procurement of all equipment and
award of all construction contracts have been completed. Civil &
structural works are nearing completion and mechanical, piping,
electrical & instrumentation works are in progress. Once completed,
this complex will produce LLDPE, HDPE & PP and availability of these
products shall boost the development of plastic industry in the
North-East region of the country.
- GAIL Petrochemical Complex - II Project at Vijaipur & Pata consists
of Gas Sweetening, Gas Cracker, C2/C3 recovery, LLDPE/HDPE Swing,
Butene-I Units as well as Utilities & Offsites. The Gas Processing Unit
(GPU) at Vijaipur, at a capacity of 21.71 MMSCMD, is one of the largest
gas plants being designed in the world for recovery of C2/C3 fraction
as feed to GCU.
Major long lead items such as Compressors, SS column/vessels, Heat
Recovery Steam Generators, Utility boilers, STGs etc. have been
received at site. Civil and structural activities at site are in
advance stage of completion. Major focus has been on composite
mechanical contracts which are progressing in full swing for both the
complexes at Vijaipur and Pata.
- The Butadiene Extraction Unit (BDEU) of IOCL''s Panipat Naphtha
Cracker Project (PNCP) is being executed on EPCM basis. The 138,000 TPA
capacity unit has been licensed by CB & I Lummus and it is nearing
completion.
- The Butene-1 Unit of PNCP is being executed on OBE basis. The
20,000 TPA capacity unit has been licensed by Axens, France. Detailed
engineering and ordering activities are in the advanced stage of
completion. All major long lead items such as Thin Film Evaporators,
Pump Around Coolers, Pumps etc have been ordered much in advance and
delivery of the equipment has started. Civil/structure works at site
are progressing well and mechanical works have also commenced.
Pipelines
EIL has established a strong track record of executing cross country
pipelines for transportation of crude oil, refined petroleum products,
natural gas and LPG. The Company is not only working with its
traditional clients like GAIL, ONGC & BPCL but has also aligned with
new clients such as GSPL & its Joint Ventures in pipeline projects.
Building on its success of securing the Mehsana-Bathinda Gas Pipeline
project from one of GSPL''s JVs, EIL could further establish its marquee
project execution capabilities, by obtaining another major pipeline
project from the client i.e., Mallavaram-Vijaipur-Bhilwara project that
spans a total length of 1765 kms including spur lines of sizes upto 36"
Based on the DFR prepared by EIL for Augmentation and Modernization of
Pumping Stations of Naharkatiya-Barauni Crude Pipeline of Oil India
Limited, the Company was entrusted the responsibility of providing EPCM
services for the execution of the project.
The following pipeline projects have been successfully completed during
the year:
- 36"/30"/24"/18" x 995 km Dabhol-Bangalore Natural Gas Pipeline of
GAIL.
- Last Compressor train of the Vijaipur Compressor Station
ofVijaipur-Dadri-Bawana Pipeline System.
- LNG terminal of RGPPL at Dabhol which has started receiving LNG
cargos.
The following major pipeline projects are in progress:
- 36"x860 km Mehsana-Bathinda Pipeline along with 24"/18"/16"/8"x 726
km Spurlines for GSPL.
- South Jetty Development Pipeline project for loading/unloading of
petroleum products and crude oil for IOCL Paradip Refinery. This jetty
will handle a wide variety of oil & gas products including crude and is
first of its kind in India.
- 12" x 100 km, Hazira-Dahej Naphtha Pipeline for ONGC.
- Two additional Compressor stations at Chainsa (Haryana) and
Kailaras (Madhya Pradesh) on Vijaipur- Dadri Pipeline of GAIL.
- 10" x 26 km LPG Onshore/Offshore Pipeline from BPCL/HPCL Mahul
Refineries to Uran for BPCL.
- 18"/16" x 275 km Natural Gas Pipeline from Vijaipur to Kota and
Spurline to Chittorgarh for GAIL.
City Gas Distribution
City Gas Distribution (CGD) was identified as a high growth potential
sector due to inherent advantage of gas as a clean fuel. EIL believes
that its vast experience in executing Pipeline and Urban Infrastructure
projects can be leveraged for entry into City Gas Distribution as an
Owner/Operator. The regulatory environment for CGD continued to
undergo changes and EIL is carefully examining the situation based on
its strategic interests and looking forward to taking a calibrated view
of its entry into this area.
Offshore Oil & Gas
EIL has completed the following assignments in Offshore Oil & Gas
sector during the year:
- PMC services for Marine and Topside Facilities for Standby Jetty of
Dahej LNG Terminal of Petronet LNG Limited (PLL). The Standby Jetty is
designed to moor and offload LNG carriers with capacity of 125,000 m3
to 266,000 m3.
- Pre-award services to ONGC for turnaround reconstruction works of
BPA & BPB Platform Complexes.
- Integrated offshore crude handling facilities project of IOCL at
Paradip. The facilities include installation of two SPMs and 71 km
subsea pipelines.
- Engineering Study for HAZOP action points of Umm Shaif and Zakum
facilities in Abu Dhabi of Abu Dhabi Marine Operating Company (ADMA-
OPCO).
The following Offshore Oil & Gas projects are currently under
execution:
- Well-head platform, Process-cum-Living Quarters Platforms and
submarine pipelines of Deen Dayal Field Development Project of GSPC at
Mallavaram, Andhra Pradesh. Significant progress has been achieved in
this project. Fabrication and assembly works for the various modules of
platforms & connecting bridges were carried out and subsequently
installed at offshore location.
- SPM and Associated Facilities Project of MRPL at Mangalore are
being executed by EIL on OBE basis. With implementation of these
facilities, MRPL shall be able to import crude by VLCC Tankers of up to
3,00,000 DWT capacity resulting in considerable cost savings.
- Project Management Consultancy services are being provided for
South Oil Jetty of IOCL at Paradip.
- Re-qualification and re-certification of 50 (nos.) offshore jackets
for ONGC.
- Front-End Engineering Design (FEED) for New Gas Injection, Gas
Lift, Oil Facilities for 7 (nos.) well head platforms in Upper Zakum
facilities of Zakum Development Company (ZADCO), Abu Dhabi.
During the year, EIL bagged the following orders against stiff
competition:
- Consultancy services for preparation of FEED package and LSTK
Tenders for following projects of Petronet LNG:
- Storage Tanks and Re-gasification Terminal for capacity expansion of
Dahej LNG Terminal from 10 MMTPA to 15 MMTPA. The FEED package and
tenders have been prepared and handed over to PLL.
- Marine Works, Storage Tanks and Re-gasification Terminal for 5 MMTPA
Gangavaram LNG Terminal.
- Consultancy services for pre-award activities for ONGC NQRC
Phase-II project including new Living Quarter Platform.
- Consultancy services for preparation of detailed feasibility study
report for Naval System Ocean Station "MAINAK"
- Detail Engineering & Procurement services for long lead items for
Slops System Rehabilitation & Drains Upgrade at Umm Shaif Super Complex
(USSC) of Abu Dhabi Marine Operating Company (ADMA-OPCO), Abu Dhabi.
Onshore Oil & Gas
- Gujarat State Petroleum Corporation (GSPC), as a part of Deen Dayal
Field Development Project, is implementing an Onshore Gas Terminal
(OGT) facility at Mallavaram. The project is being executed on OBE mode
and consists of two trains of 100 MMSCFD each with GDU, GSU, DPDU, CSU,
Sulphur Recovery unit and associated Utilities & Offsites. A unique
execution methodology has been adopted for CPP of the project wherein
BHEL has supplied the equipment & material and all installation/testing
activities are being directly executed by EIL.
This year has witnessed significant progress with the major achievement
being erection of all heavy lifts equipment, compressors and GTG.
Presently, piping, electrical & instrumentation works are in full
swing. Phase-I of raw water feeder pipeline has been commissioned.
- EIL is implementing the Western Onshore Redevelopment Project
(WORP) of ONGC on PMC basis. The Project entails revamp of onshore
assets for 90 installations at Ahmedabad, Ankleshwar and Mehsana. The
modernization plan shall ensure sustainability of oil and gas
production from old ageing fields to handle increasing level of liquid,
its efficient processing and declining pressure. The Project will also
meet sales specifications of crude oil and better safety & reliability
requirements. All 7 (nos.) technical bid packages for the project have
been prepared, based on which EPC tendering activities have been
initiated by ONGC.
- EIL has prepared FEED Packages for implementation of Enhanced Oil
Recovery System through Polymer Injection at Mangala Oil Fields of
Cairn India Limited at Barmer, Rajasthan. The Company is also providing
PMC services for Cairn''s Associated Facilities Project at Mangala
Processing Terminal. Associated Facilities comprise of Storage Tanks &
Export System, Power Generation & Distribution System and Integrated
balance works which shall enhance production capacity of the Terminal
from 100 KBOPD to 175 KBOPD. Engineering and ordering activities are
in advance stage of completion while construction activities are in
progress.
- EIL has also completed PMC services for ONGC''s Additional Gas
Processing Facilities (AGPF) Phase-IV at Hazira.
Strategic Storages
Energy security is of strategic importance in the current global
geo-political climate. Taking cognizance of the nation''s heavy
dependence on imported crude oil, Government of India (GoI) is creating
facilities for storage of crude oil using underground unlined rock
cavern storage technology.
Under the Strategic Storage Program (Phase-I) of GoI, EIL is providing
PMC services for crude oil storage projects presently under
construction at three locations viz., Vishakhapatnam, Mangalore and
Padur (Karnataka). During the year, significant progress has been
achieved at all the three locations.
EIL has been striving to adopt the latest technologies for cavern
storage and engaged foreign back-up consultants for the projects at
Vishakhapatnam and Mangalore. Through this process of knowledge
assimilation, EIL has been able to execute the project at Padur without
engagement of any foreign back-up consultant except review by experts
for design of critical items related to the containment of stored
products.
Under Phase-II of the Strategic Storage Program, EIL was assigned to
prepare DPRs for storage of crude oil in unlined rock caverns at Padur
& Chandikhol (Odisha); in-ground concrete tanks at Rajkot (Gujarat) and
solution-mined salt caverns at Bikaner (Rajasthan). As storage in
solution-mined salt caverns and in-ground concrete tanks are to be
implemented for the first time in the country, foreign back- up
consultants were engaged during the preparation of DPR. The DPRs for
the aforesaid four selected sites have been completed and are under
review by ISPRL.
Metallurgy
The following key Metallurgy projects were completed or are under
advance stage of completion:
- Engineering services to Aditya Aluminium Smelter (capacity 360,000
TPA) project of Hindalco Industries Ltd. (HIL) at Lapanga, Odisha have
been completed.
- Revalidation of Pre-feasibility Report of Aluminium Smelter &
Captive Power Plant (CPP) Project of NALCO at Sundargarh, Odisha has
been completed.
- Study and preparation of detailed scope towards technical
consultancy services for capacity utilization of Mishra Dhatu Nigam
Limited, Hyderabad has been completed.
- Fourth Stream Upgradation Project (from 0.525 MMTPA to 0.7 MMTPA)
of NALCO Alumina Refinery at Damanjodi is under advance stage of
completion.
- Engineering and procurement services for Fume Treatment Plant (FTP)
at NALCO, Angul are nearing completion.
- Rectiformer Replacement of Hirakud Smelter of HIL is under advance
stage of engineering.
Infrastructure
In the Infrastructure sector, EIL is providing various services such as
Project Management,Third Party Inspection, Quality Assurance,
Independent Engineer & Lender''s Engineer, Project Appraisal and project
execution on ''Deposit Concept''. The Company has executed projects for
many reputed organizations which include:
- PSUs/Autonomous Organizations: Oil Industry Development Board,
Rajiv Gandhi Institute of Petroleum Technology, Oil & Natural Gas
Corporation, Hindustan Petroleum Corporation Limited, Airports
Authority of India and Sardar Sarovar Nagar Nigam Limited.
- Urban Development Agencies: Municipal Corporation of Delhi, New
Delhi Municipal Council, Jaipur Development Authority, Delhi Jal Board
and Pune Municipal Corporation.
- Educational Institutions: Indian Institutes of Technology, Delhi
University, Institute of Genomics & Integrative Biology, Regional
Centre for Biotechnology and Indian Institute of Information
Technology.
- Ministries: Ministry of Home Affairs and Ministry of Environment &
Forests.
- Airports: Delhi International Airport Limited, Mumbai International
Airport Limited and Bangalore International Airport Limited.
- Other statutory bodies: Unique Identification Authority of India,
Depa rtment of Income Tax etc.
- International clients: GASCO.
The current year marked EIL''s foray into infrastructure projects in the
international market also. The Company secured the job for Annual
Inspection of facilities for GASCO against stiff competition. The
services were completed within the contractual period.
Efforts are being made to secure more projects in Airports, Sustainable
Urban Development, Intelligent Green Buildings etc.
The following infrastructure projects were completed during the year or
are under advance stage of completion:
- Construction of Data Centre Complexes for UIDAI at Manesar &
Bengaluru.
- Technical Audit of project cost estimate incurred by Mumbai
International Airport Limited.
- Technical Audit of automotive test track at Pithampur.
- Bid Management services for up-gradation of ONGC Nhava Supply Base.
- Construction of Institutional Buildings for Delhi University and
Rajiv Gandhi Institute of Petroleum Technology at Jais (U.P.) &
Sivasagar (Assam).
- Construction of Biotech Science cluster at Faridabad.
Fertilizers
Fertilizer sector is expected to achieve significant growth in near
future. Recognizing this, EIL has embarked on leveraging its
capabilities and global network to develop competencies in fertilizer
sector. By virtue of consistent efforts, EIL''s re-entry into fertilizer
sector has culminated into successes.
The following initiatives and assignments in fertilizer sector are
worth mentioning:
- Fertilizer Association of India (FAI) entrusted EIL with the
preparation of Cost Estimates for both Brown Field and Green Field
Projects with capacity of 2200 TPD Ammonia and 3850 TPD Urea with all
associated facilities so as to enable FAI to give requisite input for
formulation of new Urea Policy. EIL has successfully completed the
assignment.
- Detail engineering assignment for Indogulf Fertilizer for their
revamp project of Ammonia and Urea plant at Jagdishpur is nearing
completion.
- Capitalizing on the availability of cheap feedstock at strategic
overseas locations for new fertilizer projects, EIL roped in its global
network to bag some key international projects. PMC services for
world''s largest single train Urea plant complex in Nigeria for Indorama
is a recent success in this area. Efforts are on to maintain this
momentum by securing more upcoming fertilizer projects in India and
abroad.
- EIL is considering an investment in joint venture for revival of
FCIL- Ramagundam Fertilizer Project.
Water and Waste Management
In this sector, EIL has secured a consultancy assignment for developing
a Tertiary Treatment Reverse Osmosis plant at Koyambedu, Chennai. The
Company intends to focus on integrated water management covering the
gamut of water block packages, source apportionment studies etc. EIL
will continue to target engineering consultancy, PMC opportunities as
well as EPC projects in this sector.
Power
EIL continued efforts to ramp up its power sector operations and
secured additional business in Nuclear, Solar & Conventional Thermal
Power projects.
- Nuclear
In Nuclear sector, EIL has secured a major project from Nuclear Fuel
Complex (a unit of Deptt. of Atomic Energy) for providing Detailed
Engineering Consultancy Services and Construction Supervision for
certain key processes of a Greenfield Nuclear Fuel Complex at Kota,
Rajasthan. This new complex will produce Natural Uranium Fuel bundles
to cater to the fuelling requirements of new 700 MW Nuclear Power Plant
being setup by NPCIL.
EIL also bagged an assignment from Heavy Water Board for carrying out
Design Adequacy Re-Evaluation of Equipments, Structures and Piping
systems of Heavy Water Plant, Manuguru. NPCIL entrusted EIL with
additional assignments for Kudankulam Nuclear Power Project Unit - 3 &
4 leveraging the Memorandum of Cooperation between the companies.
- Conventional Thermal Power
EIL has bagged the order for DFR for 22 MW CPP expansions of ONGC,
Uran. In addition, EIL has been awarded PMC services for installation
of 160 TPH Utility Boiler Package at BORL, Bina with completion
schedule of 15 months.
EIL is presently providing EPCM services for CPP of I REP, Kochi as
also for GAIL at Pata & Vijaipur i.e. by designing and integrating
separate package for Gas Turbines, Utility Boilers, HRSGs and BOP.
EIL has also made an entry into 660 MW supercritical power area by
providing Specialist Consultancy Services viz. Verification of
Contracting strategy, Cost Implication of Side Mill v/s Front Mill
Arrangement, Life Cycle Operation and Maintenance (O&M) Schedule for
2x660 MW capacity coal fired supercritical thermal power plant of
Odisha Power Generation Corporation (OPGC) at Jharsuguda, Odisha.
- Solar
EIL recently completed 5MW Solar PV Power Project (under National Solar
Mission Phase-I, Batch-II) of GAIL well within the given schedule of 11
months. The plant is continuously generating power and feeding to the
Rajasthan State Grid.
Engineering assignment for 1 x 125 MW Solar Thermal Power Project of
Reliance is nearing completion. In recognition of EIL''s proactive
approach in the project, EPC contractor AREVA has entrusted EIL with
five additional add-on orders for Engineering Consultancy Services for
Civil/Structural Design, Design & 3D modeling of Interconnecting Piping
Systems, Earthing/Lightning Protection, E&I & Communication Network of
Solar Block and inspection & construction supervision services.
Turnkey Projects
EIL is executing turnkey projects either on LSTK mode or on the ''Open
Book Estimate (OBE)'' basis. Substantial progress was made in following
OBE jobs during the year:
- Mangalore Refinery Expansion Phase-III project of MRPL consists of
3 nos. OBE convertible to LSTK jobs viz., PFCC, SRU Block and PP. Out
of these, SRU block is mechanically completed and partly commissioned;
PFCC is mechanically completed and is under commissioning. Construction
activities are in progress for PP unit.
- Further, SPM and associated facilities for MRPL Phase-III project
is being executed on OBE mode.
- South Jetty Development Pipeline project for loading/unloading of
petroleum products and crude oil for IOCL Paradip Refinery progressed
well.
- The Onshore Gas Terminal Project of GSPC at Kakinada, Andhra
Pradesh achieved significant progress during the year. Mechanical,
Electrical and Instrumentation activities of the project are in full
swing.
- For 20,000 TPA Butene-1 Unit of IOCL''s Panipat Naphtha Cracker
Project (PNCP), detail engineering and procurement activities are in
the advanced stage of completion.
Overseas Assignments
EIL''s global expansion plans were bolstered during the year with the
securing of following assignments:
- Technical services to WIKA for 10,000 TPA Bitumen Plant in
Indonesia.
- Technical support services to GASCO, Abu Dhabi.
Following assignments have been completed or good progress has been
achieved during the year:
- Design & detail Engineering Services contract with EPC contractor
NPCC for Qusahwira Field Development (1.8 MMBOPD) project of ADCO, Abu
Dhabi has been completed. Project consisted of two gas & crude
receiving/separation stations, 43 oil/gas/water injection wells, and
102 km long crude/gas transfer pipelines. EIL teams stationed at Abu
Dhabi are presently supporting construction work.
- Design, engineering and preparation of FEED Package for 431 MMSCFD
New Flare System at Central Gas Processing facilities, Turkmenistan for
Dragon Oil (Turkmenistan) Ltd, Dubai was completed during the year.
With this, a new beginning was made with an important client in Dubai.
- EIL is providing PMC services for Rehabilitation and Adaptation
Projects of Skikda and Algiers Refineries of SONATRACH, Algeria. In
both the Refineries, various processing units and associated
utilities/offsites are being revamped. New Secondary Processing units
are also being added. As part of PMC contract, EIL has completed the
Phase I & II i.e. FEED and Technical evaluation of bids. Phase-III i.e.
managing implementation and commissioning of projects is in progress.
- PMC Services for EPC Phase of Habshan Acid Gas Flare Recovery
Project of GASCO, Abu Dhabi is progressing well.
- Engineering services assignments of BAPCO, Bahrain was completed
during the year.
- EIL is also providing PMC services for 5 nos. Pipeline Projects of
GASCO.
Engineering
During the year, the Engineering Division of EIL continued with efforts
towards providing efficient and value added services for all ongoing
projects of the Company. Special focus was put on improvement of
systems, 3D Model based working, automation & customization of work
processes, smooth and trouble free data transfer and information
exchange as well as training and manpower development. Some of the
major assignments completed during this period are given below:
- Engineering for procurement, for the first time, of Hot Gas Power
Recovery Expander Generator of 12 MWe rating handling hot flue gases at
around 760 °C for FCC unit of IREP, BPCL- Kochi Refinery.
- Engineering for procurement, for the first time, of a multi-stage
inert gas vacuum package for Wax Plant of NRL comprising of a hybrid
system of roots blower, liquid ring vacuum pump and liquid ring
compressor handling gas between inlet vacuum of 0.1 ata and discharge
pressure of 2.3 ata.
- Feasibility study and engineering for procurement, for the first
time, of a hybrid ejector vacuum pump package for CDU-4 Project,
BPCL-Mumbai & CDU of IREP, BPCL-Kochi, resulting in significant
reduction in steam consumption.
- Feasibility Study & incorporation in specification for Pure & Purge
oil mist lubrication for increase of bearing life of pumps of IREP,
BPCL-Kochi.
- Incorporation of innovative ideas of Long Term Service Agreement
and exhaust gas energy loading in Engineering for Procurement of 3x34.5
MWe Gas Turbine Generator Packages thereby specifying bid comparison
based on life-cycle costing concept.
- Feasibility study and engineering for procurement, for the first
time, of 2x25 Mwe & 1x 9 Mwe Steam Turbine Generator Packages for
GAIL-Pata Project & 1x15 Mwe Steam Turbine Generator Packages for
GAIL-Vijaipur Project.
- Study report on comparison of Gas Engine Generator with the
conventionally used Gas Turbine Generator of about 8.5 MW rating for
Gangavaram LNG Plant based on the life-cycle costing concept.
- Study report on comparison of Gas Engine Generator of 25-500 KVA
rating with similar rating Diesel Engine Generator conventionally used
on Pipeline SV stations for Mallavaram-Bhopal-Bhilwara-Vijaipur
Pipeline based on life-cycle costing concept.
- Development of Design Basis Reports/Specifications for NFC-Kota
Composite facility for PHWR Fuel Fabrication Facility & TPY Zircaloy
Fabrication Facility at Rawatbhata , Rajasthan.
- Generation of Concept Notes, Design Basis report, Technical
Specifications, Scope of supply etc. for all package items including
HVAC, Centrifugal Chillers, Hydrogen and Oxygen generation package,
Material handling etc. for Balance of Plant area of Kudankulam Nuclear
Power Plant of NPCIL.
- Design, engineering and construction of facilities for the
manufacture of fuel bundles for various nuclear power plants of Nuclear
Fuel Complex. The complete detailed engineering including new schemes
for automation of the plant is being done by EIL.
- Engineering for procurement including basic design and engineering
of Petroleum Coke Handling system (total conveying length of approx. 3
Km) for Integrated Refinery Expansion Project, BPCL-KR at Kochi having
3 Pipe Conveyors of design capacity 750TPH and fully covered and
environment friendly Coke Storage Yard of 120 m diameter with circular
type Stacker-cum- Reclaimer.
- Engineering for procurement, for the first time, of Wax slabbing
and packing machine for NRL Wax Project.
- PMC services for 5MWe Solar Photo Voltaic Power project of GAIL in
Rajasthan.
- Detailed engineering of 15 MW Captive Power Plants of GAIL at Pata
& Vijaipur.
- Detailed engineering of 125MWe Solar Field of Areva at Jaisalmer.
- Detailed engineering of 129" diameter Refractory lined piping of RR
Section of PFCC unit of BPCL Kochi.
- Fully Automated hydraulic operated Instrumentation Safety Shutdown
system for Unmanned Offshore Well Head Platform of ZADCO, Abu Dhabi.
- Study and analysis for implementation of Radiological Safety for
Nuclear Fuel Complex, Rajasthan for compliance with enhanced safety
regulations of AERB.
- Integrated perimeter security and surveillance system,
anti-intrusion detection system for first time in Nuclear Fuel Complex
of NPCIL.
- Detailed feasibility report for the construction of Offshore
Missile Launching Platform and Torpedo control for Naval Science
Technology Laboratory (NSTL), Vizag.
- Design of remote metering and monitoring of Solar Steam Generator
(SSG) of Solar field area project with about 200 nos. of Reflector
Control Panel (RCP) of RSTEPL, Rajasthan of Reliance Group.
- Design of LNG Double walled cryogenic storage tank prototype for
1,60,000 m3 capacity.
- Engineering & installation of heavy weight columns of 1200 MT (C3
Rectifier & C3 Stripper) for MRPL - PFCCU and very heavy walled SS
vessel of 126 thk for GAIL Vijaipur.
- Engineering for C3 Splitter column in GAIL Pata. Optimal size was
suggested to licensor resulting in about 100 MT saving.
- Design of Heat exchangers with double bundles for BCPL and HP
Exchanger DEU type for NRL & GSPC for the first time.
- Design & procurement for 9 % Ni steel sphere for OPaL.
- Techno-commercial feasibility study for Aluminium Dome roof tanks.
- Software for Vessel design for nuclear applications as per ASME
Section III is being developed.
Project Services - Planning
Planning Division continued to provide critical planning services to
various projects. Using state-of-the-art tools and its database, the
division caters to diverse project execution roles of the Company viz.
EPCM, PMC, LSTK/OBE.
Planning Division utilizes Primavera, PERT Master and various in-house
software packages for project planning, scheduling, monitoring, project
risk management and material control activities both at Head Office and
various project sites. Apart from providing services for all the
projects undertaken by EIL, the Division continued to provide project
monitoring services to Ministry of Petroleum and Natural Gas.This
Division also supports man- hour control, manpower planning, project
risk management and project drawing/material control activities of the
Company.
Project Services - Costing
Costing Division provides services such as preparation of cost
estimates and economic analysis in diverse activities ranging from
technology selection to preparation of feasibility reports. It also
provides other project cost related support such as cost monitoring and
control during execution of projects under conventional and LSTK mode
of execution. The vast database and capabilities help in providing
valuable support for bid evaluation and award of major contracts as
well as in providing effective cost control services.
Construction
Construction Division continued to provide Construction Management
Services for various clients at 37 domestic project locations and 6
overseas locations. The Division offers services for total Construction
Management including Contract Administration, Construction Quality
Surveillance, Feedback Analysis, HSE and Warehouse Management for
projects in Petrochemicals, Refineries, Cross-country pipelines, Gas
Processing Complexes, LNG Terminals, Non-ferrous Metallurgy and
Offshore industry.
Concurrent prestigious commitments for the Division include MRPL
Phase-III involving 4 OBE contracts (except PPU all others are in
commissioning phase), OPaL Petrochemical at Dahej, BCPL Lepetkata, OGT,
GSPC Kakinada, Wax project, NRL, DBPL Pipeline, Integrated Refinery
Expansion Project at Kochi, CDU/VDU-IV Project at Mumbai for BPCL & PMC
service for Mangala Field Development Project for Cairn Energy at
Barmer.
Construction activities commenced for the following major projects
during the year:
- Integrated Refinery Expansion Project of BPCL, Kochi
- CDU/VDU-IV Project of BPCL, Mumbai
- Mumbai-Manmad-Manglaya-Bijwasan Pipeline (MMBPL) capacity
augmentation Project of BPCL
- Butene-1 of IOCL at Panipat on OBE basis
- Hazira-Dahej Naphtha Pipeline (HDNPL) Project of ONGC
- Mangala Field Development Project of Cairn Energy at Barmer.
The highly skilled & motivated EIL construction team has been
instrumental in establishing & monitoring adherence of construction
Quality Management system comprising of Quality Plans, test plans
including record keeping (FIR), monitoring special processes for
concreting, welding (involving latest NDT techniques, radiography,
ultrasonic test etc) during all phases of construction to ensure
trouble free commissioning/operation of critical units.
EIL attaches high importance to HSE policy in execution of all its
projects and achieved following accolades:
- 50 million LTA free man-hours at Dahej Petrochemical Project of
OPaL.
- 50 million LTA free man-hours at Assam Gas Cracker project of BCPL.
- Certificate of Appreciation by National Safety Council for PFCCU
Project of MRPL.
- 18.04 million LTA free man-hours at DBPL project of GAIL.
- 12.4 million LTA free man-hours at Petrochemical Complex -II
project of GAIL.
- 40 million LTA free man-hours at Rehabilitation & Adaptation of
Skidda Refinery Project, Algeria for SONATRACH.
Five officers from Construction acquired the certification of OHSAS
18001 lead auditor course.
Process Design & Development
Prominent jobs undertaken by the Process Design and Development
Division during the year include the following:
- Detailed Feasibility Report for Integrated Refinery Expansion
Project of BPCL''s Kochi Refinery from 9.5 to 15.5 MMTPA capacity by
value addition of streams and bottom up gradation facilities. Other
activities carried out on this project are :
- Process Design of open art Units like CDU/VDU, SWS, ARU and Utilities
and offsites and over all integration of all facilities.
- Licensor Selection and Detailed Engineering activities for the
Petrochemical FCC, DCU, VGO HDT, TGTU, DHT units.
- Detailed Feasibility Report for Coal to Liquid Project for
Government of Meghalaya.
- Study for production of 100% EURO-IV Grade Gasoline for Numaligarh
Refinery Limited.
- Pre-feasibility Report for Nagarjuna Oil Corporation Limited for
expansion of Cuddalore Refinery from 6 MMTPA to 12 MMTPA.
- Techno economic feasibility study for 6 MMTPA expansion of
Numaligarh Refinery for identification of most optimum configuration
for processing 100% PG crude.
- Capacity expansion and configuration study for IOCL''s Gujarat and
Panipat Refineries for additional crude processing and value addition.
- Process Design and Engineering Package for Visbreaker Unit at
IOCL''s Mathura Refinery & HPCL''s Vizag Refinery and achieving
incremental yield by replacement of Soaker Internals in collaboration
with IIP, Dehradun.
- Installation of Waste Heat Boilers in the Biturox unit of Mathura
Refinery to enhance Waste Heat Recovery from flue gases by achieving
steam generation.
- Techno economic feasibility study for Ethylene Derivative project
at IOCL''s Paradeep Refinery to examine various possible options of
monetizing the Ethylene from FCC off gases.
- Detailed feasibility report for a state-of-the-art
Refinery-cum-Petrochemical Complex for HPCL in Rajasthan. The refinery
capacity is 9MMTPA, with maximization of Petrochemicals like
Polypropylene and Polyethylene.
- Consultancy service for licensor selection and detailed feasibility
study for Polybutadiene Rubber Project of GAIL & ONGC to be set up at
Dahej, Gujarat. The project intends to utilize the 1-3 Butadiene
produced from OPaL, Dahej and produce 110 KTPA Polybutadiene Rubber.
- Detailed feasibility study for a Propylene-based Petrochemical
Complex at Kochi. This project, to be set up in JV mode by BPCL and LG
Chem, intends to produce Oxo alcohols, Acrylic Acid, Acrylates and SAP
from Propylene produced from BPCL''s Kochi Refinery.
- Due Diligence study for 6 MMTPA Cuddalore Refinery of Nagarjuna Oil
Corporation Ltd. for ONGC.
- Detailed feasibility report for production of Cumene/Phenol for
GAIL by utilizing 50 KTPA Propylene produced at the Company''s Pata
Complex.
- Configuration study and detailed/feasibility study report for
HPCL''s Mumbai Refinery for capacity expansion from 7.5MMPTA to 9.5
MMPTA.
- Utilization of C4 streams from Panipat Naphtha Cracker Complex to
produce MTBE, Butene 1, MMA and PMMA.
- Configuration study and capacity expansion study for BPCL''s Mumbai
Refinery for enhancing crude processing from 12 MMTPA to 14MMTPA.
- Successfully commissioned 3 MMTPA CDU/VDU designed for processing
Arab Mix and Mumbai High Crude for MRPL.
- Successfully commissioned ONGC''s Hazira Gas Processing complex with
MDEA based Gas Sweetening Unit, Gas Dehydration unit and Dew Point
Depression unit.
- Residual and detailed engineering of Wax Production facilities of
Numaligarh Refinery.
- Residual and detailed engineering of a grassroot Crude Distillation
Unit (CDU-4) at BPCL''s Mumbai Refinery for 6.0 MMPTA crude processing
capacity.
Research & Development
It has been EIL''s endeavour to foster the spirit of innovation and
creativity in the organization in order to continuously enhance the
quality of its services to clients by providing value addition and
leveraging technological advances. Research and Development (R&D)
Division plays a significant role in achieving this objective by way of
consolidation of existing capabilities, development of new technologies
& hardware and enhancement of the portfolio for special technology
related services. R&D Division is pursuing developmental activities,
both in house and in collaboration with academic institutes, other R&D
organizations like IOCL-R&D, IIP, BPCL (R&D) and cooperating with
smaller companies to promote the creative ideas generated by them.
During the year, the Division has undertaken the following initiatives
for development of new capabilities and up- gradation &
commercialization of existing capabilities:
- The major initiative taken this year was preparation of R&D Policy
and detailed R&D Plan and its approval by the Board of the Company.
- The R&D Division completed the identified projects under MoU with
MoP&NG well in time.
- An MoU was signed with Forbes Marshall Pvt. Ltd. to work jointly on
developing ''Energy Efficient Steam Traps'' developing ''Large Size
Ejectors'' for suitable applications and offering ''Energy Audit
Services'' to chemical industries wherever possible.
- Enhancement of Computational Fluid Dynamics (CFD)
facilities/capabilities by up-gradation of FLUENT 6.3 2007 release to
ANSYS FLUENT release 14.5 and installation of the same on dedicated
workstations. CFD modelling extensively deployed in the ongoing
projects such as CTL, Improved Feed Inlet Device for columns and also
in several troubleshooting and safety studies.
- The Centre for High Technology (CHT) sponsored Coal to Liquid (CTL)
technology development project undertaken in association with BPCL
(R&D) is progressing well.
- Micro & bench scale reactors have been procured and installed at BPCL
and kinetic studies completed.
- At EIL, cold flow slurry bubble column pilot facility has been
installed. The data generation and analysis have been completed.
- Procurement of pilot facilities for Synthesis Gas clean-up pilot
facility is in progress.
- Fabrication of gasifier and civil work is in progress.
- Thermo Gravimetric Analyzer (TGA) for Coal/ Feed characterization has
been Commissioned and experimental work has commenced as part of
Gassifier Development.
- Technology development projects initiated during the year :
- Development of Process Design for Ammonia Recovery from Sour Water
Stripper ammonia rich stream by converting to ammonium sulphate project
has been completed successfully.
- Development of Process Design for CO2 Recovery from flue gas by Amine
solvent project has been completed successfully.
- Development of Pinch analysis capability for minimization of waste
water and fresh water usage. Based on the capability developed, EIL
secured two jobs for minimization of fresh water usage and waste water
generation using pinch technology at Gujarat and Guwahati refineries
which are under execution.
- Technology commercialization:
- FGH technology indigenously developed by EIL and IOCL has been
adopted by Guru Gobind Singh refinery (HMEL). The unit commissioned in
May 2012 is producing food grade hexane (IS 3740-2002).
- Activities have started for setting up demonstration unit at Guwahati
refinery for demonstration of INDADEPT technology developed jointly by
IOCL & EIL for deep desulphurization of gasoline with funding from
OIDB. Basic design package for the unit completed in association with
Process Department.
- R&D has successfully completed the job of preparing BDEP for the High
Melting Explosive (HMX) production unit of Terminal Ballistic Research
Laboratory (TBRL). This is a DRDO project of national importance.
Working in close association with scientists from TBRL, the plant
capacity has been scaled up and a significant level of automation has
been achieved.
- EIL continued its successful commercialization of CFC technology
developed along with IOCL-R&D. Three more LPG treating units (one unit
for BPCL Mumbai and 2 units for BPCL Kochi) have been designed based on
this technology.
- Developed basic design and engineering package for flue gas
Desulphurization for Demonstration of SO2 Recovery Process (SOR)
Technology at NRL.
- Based on its capability for setting up Laboratory facilities, R&D
has been instrumental in securing the following jobs:
- PMC role for setting up laboratory facility for Quality Control (QC)
Lab of OPaL
- PMC role for setting up laboratory facility for QC Lab of Paradip
Refinery
- PMC role for setting up laboratory facility for QC Lab of BCPL,
Lepetkata
- QC&HPU Labs for Nuclear Fuel Complex, Kota.
- Patents
- Based on innovative work done, the Division has filed one patent
titled "An apparatus and Method for Treatment of a Sour Stream"
- A new patent for the "Process for Purification of Liquid Sulphur" has
been granted.
With this the number of live patents with EIL stood at 13 with 17
patent applications filed.
Plant Operation and Safety
The Plant Operation and Safety Division (POSD) of EIL continued to
provide services in the following areas during the year:
- Process design for offsite facilities of refineries,
petrochemicals, gas processing units, oil terminals, onshore terminals,
topsides of strategic storages (underground caverns), cross country
pipelines, LNG terminals, etc.
- Safety related studies like Hazard and Operability Study (HAZOP),
Hazard Identification (HAZID), Risk Analysis & Quantitative Risk
Analysis (QRA), Safety Integrity Level (SIL), Safety Audits, Safety
Reviews and Emergency Planning.
- Pre-commissioning & commissioning of process plants, Utilities &
Offsites in refineries, petrochemical and gas processing areas,
terminals of crude oil, product and LNG and pipelines, etc., including
total responsibility for LSTK projects and Operating Manuals
preparation.
The following major assignments were completed/were in progress during
the year:
- Process Package for Dahej LNG terminal Phase-III expansion from 10
MMTPA to 15 MMTPA for Petronet LNG Limited (PLL).
- Process Package for LNG terminal at Gangavaram for PLL.
- Process Package of additional LNG tankage for Shell Hazira Pvt.
Ltd.
- PMC services for capacity enhancement of Mangala processing
terminal at Barmer for Cairn Energy.
- Process design of offsites facilities for GAIL Petrochemical-II
project.
- Process Package for offsites facilities of IREP, BPCL- Kochi.
- PMC services for GASCO Pipelines.
- Process Package for Polymer Injection Pipelines for Enhanced Oil
Recovery project of Cairn Energy.
- Process Package for Mehsana-Bathinda Pipeline of GIGL.
- Process Package for revamp of pump stations, terminal and other
facilities of the Naharkatiya-Barauni Pipeline of Oil India Ltd.
- Process Package for Mallavaram-Bhopal-Bhilwara Pipeline of GITL.
- DFR for Strategic Storage Phase-II at Rajkot, Padur, Bikaner &
Chandikhol for ISPRL.
- Process Package for Dabhol-Bangalore Phase-II Pipeline.
- PMC/EPCM services for Topside facilities for Strategic Storage of
Crude Oil at Padur, Mangalore & Vishakhapatnam for ISPRL.
- Based on in house developed design capabilities, Process Package
for design of Vapour Recovery System of MRPL Phase - III project
completed.
- Process Package for design of Vapour Recovery System of GAIL
Petrochemical-II Project.
The Division has successfully executed the following major
commissioning assignments during the year:
- DHDT Project of Bongaigaon Refinery of IOCL which is the first
refinery in the country to adopt the indigenous technology developed by
EIL-IOCL R&D Consortium.
- CDU/VDU, Utilities & Offsites and ARU, SWS of MRPL Phase-III
Project.
- CDU/VDU-II of CPCL, Chennai.
- Additional Gas Processing Facilities of ONGC Hazira.
- SPM and associated onshore and offshore facilities at Mangalore.
- Dabhol-Bangalore Pipeline Phase-I of GAIL.
- Vijaipur Borari loop section of Vijaipur-Kota Pipeline.
- Chainsa & Kailaras Compressors station of Vijaipur- Dadri pipeline.
- LNG Terminal at Dabhol of RGPPL.
The following pre-commissioning/commissioning activities were under
progress.
- SRU & PFCC of MRPL Ph-III project.
- GSU, C2 Recovery units of BCPL, Lepetkata.
- Onshore Gas Terminal of GSPC, Kakinada.
- DFCU, LLDPE Swing, HDPE, PP, Butene-1 units of OPaL, Dahej
- Augmentation of Kota - Piyala section of Mumbai- Brijwasan
Pipeline.
- Vijaipur-Kota Pipeline of GAIL.
- Butadiene Extraction unit & Offsite facilities of IOCL, Panipat
The Division continued its efforts in securing new business in both
domestic and overseas markets and undertook following major studies
during the year:
- Safety Analysis report for construction of Nuclear Fuel Complex,
Kota.
- Quantitative Risk Analysis (QRA) for BPCL-Mumbai & IOCL-Mathura
Refineries.
- What-if Analysis of SALPG above ground facilities modified portion.
- HAZOP studies for various units of GAIL Petrochemical- II project.
- HAZOP study for Hydrocracker unit and SRU/ARU/SWS units of BAPCO,
Bahrain
- Setting up of BAPCO''s ICS Laptop based on PHAST Runs on Risk
Scenarios.
- Gas Dispersion modeling study of release to atmosphere from safety
valve in GCU GAIL, Pata.
New business initiatives like O&M services to industry are in progress.
Heat and Mass Transfer
The Heat and Mass Transfer Division (HMTD) of EIL continued to provide
thermal/hydraulic/mechanical designs for Fired Heaters, Cast/Glass Air
Preheaters, Mass Transfer Systems (column trays/packing etc), Sulphur
Recovery Equipments and Ejectors in addition to thermal design of Heat
Exchangers & Air Coolers for various projects including BPCL-IREP,
BPCL-CDU-4, GAIL etc.
Further, equipment of Utility Boiler and Heat Recovery Steam Generator
(HRSG) were also included in HMTD''s area of operation.
The Division also continued to provide process services for offshore
jobs of ONGC, GSPC, ZADCO and ADMA-OPCO.
The Division undertook many jobs where various innovative /value added
specialist services like feasibility study, troubleshooting were
provided. Some of the key achievements are as follows:
- A prestigious job was undertaken for conceptual study and design
for HC removal from existing glycol regeneration unit of ZADCO, Abu
Dhabi. Study broadly covers identification of root cause, possible
mitigation measures and suitability for installation of selected
equipment within existing space constraints. Second phase of the
project includes design and engineering of the scheme selected with
client and preparation of EPC scope of work.
- HMTD in association with EIL R&D has developed BDEP for the
Desulphurization system of INDAdeptG process. This system is based on
Caustic scrubbing for removal of SO2 from the circulating combustion
air system for INDAdeptG unit of IOCL-Guwahati Refinery. Salient
features of this system include in-house development of process scheme
using Caustic as reagent; De-SOx system expected to bring down SO in
circulating gas to as low as 50 mg/Nm3; Effluent generated from the
system can be treated in ETP and disposed off safely. The unit is
configured to have minimum number of equipment and smaller plot space.
- HMTD provided services to IOCL, Mathura for Revamp of CDU heaters
corresponding to 11 MMTPA including replacement of convection sections,
burners. The job included complete health assessment and execution in
modular form after identification of constraints. Basic engineering
data along with burner technical / tender specifications have been
furnished to enable execution by client to meet the challenging
shutdown requirements in a fast & reliable manner.
- A study was carried out for performance improvement & enhancing the
capacity of CDU-I heaters of IOCL, Haldia Refinery. Client has been
facing chronic problems of high flue gas temperatures/ flame
impingement in one CDU heater.The study involved site survey &
suggesting alternatives for achieving the target duty. Study also
included examination of various heater components and evaluation of the
feasibility of replacement within existing constraints.
- HMTD rendered services for IOCL, Gujarat Refinery for study of
replacement of conventional burners with low NOx burners. Job also
includes study of replacing existing plenum-mounted arrangement with
state-of- art technology and improvement of thermal efficiency scheme
with respect to latest fan philosophy.
- Optimization of multi-stage ejector system design with respect to
steam consumption has been carried out evolving the revised model /
correlations for ejector design. Validation /testing activities through
proto-type are planned to complete the development process.
Optimization of vacuum ejector condenser design is already completed.
- HMTD has developed comprehensive range of PARLPAK & PARLGRID series
of packings along with M/s. Kevin. Testing of different types of
structured packings have been carried at EIL-R&D and data has been
collected for development of PARLPAK - Ace Series (i.e. High Capacity
Packings). Advanced versions of Vane Type Inlet Feed Devices have also
been conceptualized and validation is in progress .
Specialist Materials and Maintenance Services
The Specialist Materials and Maintenance Services (SMMS) division of
the Company continued to provide specialist services to its clients in
Petroleum, Petrochemical, Metallurgical, Nuclear and Infrastructure
sectors during the year. Some of the important activities are:
- Fitness for service study for HVJ Compressor Station at GAIL,
Vijaipur; Health Assessment study of Sockolet joints at South Asia LPG,
Vizag, Repair and Certification of Mounded Storage Vessel at GAIL,
Usar.
- Condition Assessment of 30" Crude Pipeline, CPCL, Chennai;
Modification of Insulation and Fireproofing of LPG spheres at HOCL,
Kochi, Technical Support during Refractory application in CPCL,
Chennai.
- Refractory Lining modification in Mangalore Chemical & Fertilizer
Ltd., Water Pinch study at Gujarat Refinery and Guwahati Refinery of
IOCL, Review of Neutralization Procedure for Austenitic Stainless Steel
Equipment at Ruwais Refinery,Takreer, UAE.
- Technical Evaluation of Replacement Requirement of 18" dia.
Pipeline from CTF, Nawagam to Koyali Refinery, Engineering Consultancy
Services for Intelligent Pigging for two PLRP Project of ONGC;
Technical advisory services to HPCL Vizag and to various refineries of
IOCL.
- Material selection for equipment, piping and pipelines for various
on-going projects viz., MRPL, OPaL, BCPL, NPCIL, Nuclear Fuel Complex ,
GSPC, BPCL Mumbai and IREP of BPCL, Kochi.
SMMS has been advising and specifying on the Corrosion Monitoring
Systems, Inhibitor Injection Systems, Corrosion Protection Coatings,
Cathodic Protection Systems for On- shore and Off-shore pipelines and
Chemical Cleaning Systems for new plants.
SMMS has been actively involved in evaluating newer materials,
fabrication and inspection techniques for the benefit of industries and
have also contributed to the National and International Standardization
bodies like BIS and ISO.
Environmental Engineering
Continued increase in resource use and the related environmental
impacts can have a multitude of negative effects leading to ecological
crises and security threats. The sustainable use and management of
natural resources have therefore come into focus and has been the
subject of many policy discussions. EIL works with both industries and
state municipalities to deliver cost-effective and environmentally
sustainable solutions for resource & waste management.
Our expertise assists in better conservation of environment and
eco-system by means of effective solutions for solid & hazardous waste
management, resource recoveries & conservation, liquid effluent
treatment & recycle, industrial emissions management etc. Our
researchers are helping solve waste management challenges by
commercializing innovative technologies & cleaner processes and
developing new waste remediation techniques for industries. Our
processes are not only meant for mere conservation of the environment,
but also ensure its protection for larger interest of mankind. In all
our operations, we meet the national and international standards to
keep our environment clean and green.
Improvement in the standard of living and affluence amongst the
population has resulted in increase in pollution load. With a vision to
diversify in specialized air pollution assessment studies, Environment
Division strengthened its capability in air pollution monitoring,
assessment and control. It has completed several projects in
diversified fields of environmental engineering which includes:
- Water & wastewater treatment
- Effluent recycle and zero discharge projects
- Environmental impact assessment studies
- Environmental audits
- Air quality assessment, modelling & control
- Ground water monitoring studies
- Solid & hazardous waste management
- Oily sludge management
- Volatile organic carbon (VOC) & fugitive emissions control
- Site assessment and remediation
- Environmental health & risk management
- Environmental management plans
Over a period of time, the ambit of environment engineering activities
in the Company has widened. Strict environment norms and growing
awareness about environment among people have given an impetus for
delivering effective environment solutions. Today, our clients are
looking for solutions to environmental problems being faced during
design as well as operation of the plants.
Some of the major achievements of Environment Division include the
following:
- Water Pinch studies for IOCL for their Gujarat & Guwahati
refineries.
- Consultancy services to Chennai Metropolitan Water Supply &
Sewerage Board for tertiary treatment of secondary treated municipal
sewage and reuse as industrial water supply.
- Implementation of Effluent Recycle Concept for OPaL and MRPL.
- Development of know how and successful research work for control of
Volatile Organic Compounds and bioremediation of oily sludge in
confined bioreactor for OPaL.
- Development of know-how in conservation and enhancement of
biodiversity and offering services to clients.
- Development of in-house software to calculate carbon footprint and
offering services to clients.
- Completion of design and engineering of water block packages of
both onshore and process cum living platform of GSPC at Kakinada.
- Completion of EIA reports for BPCL Mumbai Refinery''s new CDU/VDU
projects, Catalytic Cracking Reformer project and Indian Navy''s Project
Sea Bird Phase-II facilities.
- Completion of comprehensive air quality monitoring works for Source
Apportionment Study for NTPC Dadri Plant.
- Release of Carbon Footprint Software for computation of carbon
footprint for various EIL offices.
- PMC services for Nuclear Fuel Complex at Kota including management
of both active and non-active liquid & solid waste from the complex.
- Study for HMEL Bathinda Refinery to assess efficacy of pollution
control measures taken
Sustainable Development
At EIL, the sustainability mandate is not just about contributing to a
good cause or complying with environmental regulations but rather about
operating its business in a manner that is responsible and transparent
to all its stakeholders. Our project designs support sustainability
right from the concept stage to plant commissioning and subsequently
during the commercial operation. Energy efficiency, resource
optimization and safety of plant personnel & society at large are the
cornerstones of our business operations and also ensure business
continuity.
EIL has refocused its engineering philosophy and business models to
achieve long term sustainable growth. Alongside, EIL has initiated
evaluation and reporting of its performance on the triple bottom lines
of economic, social and environmental aspects. We believe that the
sustainability initiatives underway at EIL will propel our organization
on an upward growth trajectory.
A separate Report on Sustainable Development is annexed to this Report.
Information Technology Services
Information Technology Services (ITS) Division of EIL continued to be a
backbone of EIL''s onward progress by providing critical IT enabled
services during the year. This year, the focus has been to
develop/implement IT solutions using state-of-the-art technology
leading to improvements in systems and processes and resulting in
better efficiency, cost reduction, faster execution of projects,
consolidation and availability of information centrally.
Some of the initiatives implemented during the year are:
- AADHAR: A software package that facilitates re- usability of past
project data from Electronic Document Management System (eDMS). This
shall lead to less man-effort and cost reduction for generating
required documents for the new projects.
- OPTIMA: Optima, a structural steel MTO calculation software,
enables MTO generation of Structural Steel for various types of
structures accurately. The software will reduce the difference between
estimated and actual consumed quantities, leading to optimum structural
material utilization.
- Intelligent Design Basis: An intelligent system that ensures
consistency and integrity of design basis across Process Design and
detailed engineering.
- E-Online: E-Online will enable standardization & integration of
work flow methodology, and computerization of electrical engineering
activities having interface with eDMS.
- Supplier/Contractor Document Submission System:
This software has been implemented to minimize vendor/contractor
document review cycle time and to have better control & monitoring on
document flow.
- Project IPMS: A Software to get Online status of MRs/RFQs by
Projects. This will avoid manual intervention between Projects and C&P
leading to faster procurement of various equipment.
- E-payment for vendors: As a green initiation, Electronic payment
system for vendors has been implemented. Through this system payment to
vendors is released electronically & vendor is able to see the status
and details of payment made.
- On-line Separation/Clearance: This portal will facilitate
separating employees (either on resignation or superannuation) in
getting on-line clearance. Employees fill required data on-line and
subsequently HR gives online clearance to the employees posted in HO or
field offices.
- Employee Transfers: Employee Transfers Portal is developed to
facilitate HR in issuing online Office Order for transfers. Following
types of transfer are covered:
- Inter/Intra Division/Department/Directorate within same location
- Head Office to Site Offices
- Site Offices to Head Office
- Local Area Networks: New Local Area Networks (LANs) are being set
up at the new EI buildings at Gurgaon & Chennai.
- EIL Connect Web Portal: To have corporate and employee related
information under a single window, ''EIL Connect'' portal has been
developed and implemented. Required information is updated on the
portal regularly and employees are able to access the data /information
on-line at any time from anywhere. Common applications like Time
Sheet, Performance Management System (PMS) etc. can also be accessed
through this portal.
Procurement Services
Procurement Services Division of EIL provides comprehensive and
integrated end-to-end Supply Chain Management Services which includes
enlistment of suppliers and construction contractors, contracting and
purchasing function from issue of an enquiry to placement of an order,
inspection, expediting and logistics services for deliveries up to
construction sites. These activities are carried out for various
projects undertaken by EIL as a consultant as well as a contractor.
Effective and efficient procurement of goods and services is a critical
factor in determining EIL''s project execution success. Procurement
Services Division''s thrust on implementation of newer technologies in
order to enhance the efficiency and effectiveness of procurement and
improved & faster deliverables has led to IT-enabling of all
procurement functions in EIL. The division is continuously reviewing
and upgrading IT tools towards this end.
As a step towards enhancing the transparency and fairness of its
operations, the division has already implemented e- procurement as well
as reverse auction for its contracting and purchasing function. This
brings in better value for the project by ensuring lower operation cost
as well as better prices for the supplies/services. The division has an
integrated in-house ERP as well as a strong EDMS application linking
all procurement functions across various geographical locations.
Procurement Services Division is fully seized of the criticality of the
vital ingredients of public procurement, viz., equity, fairness and
transparency and is totally focused on the same while simultaneously
improving upon the efficiency of procurement.
During the year, orders for Rs.600 crores of direct purchases were
placed on suppliers/contractors globally for various
OBE/LSTK/Depository projects. In addition, orders for Rs.3600 crores
were placed for various other clients'' projects.
EIL as a responsible CPSE is committed towards implementation of
various procurement policies issued by the Govt. of India including
Public Procurement Policy (PPP) 2012 for Micro and Small Enterprises.
During the year, EIL procured Rs.31.73 crores of goods and services
from micro and small enterprises which is 5.64% of the total value of
direct orders placed by EIL.
Procurement division carried out in-process and pre- dispatch
inspection of critical equipment at suppliers'' works as well as project
sites through its Regional Procurement Offices located all over the
country and overseas offices located in London, Shanghai and Milan.
Major items inspected included GTG offshore platform facilities for
GSPC project for first time at L&T Hazira, Ethylene column (96 m long,
640 MT) and C2 Splitter Column (79 m long, 409 MT) for GAIL Pata
Project, Demethaniser column (39 m long, 390 MT) for GAIL Vijaipur, 18
MW Steam turbine driven Wet Gas Compressor for MRPL PFCCU project
(developed for the first time by BHEL in collaboration with GE), Cold
Box (23.6 m x5.18 mx5.1 m, 106MT) for BCPL etc.
Enlarging data base for capable suppliers has always been the effort of
the division. Suppliers and Contractors located worldwide apply through
online system available 24x7 at EIL website. Modified software and
upload of technical specifications for all items helped faster
resolutions on enlistment.
Quality Management System
In EIL, Quality Management System (QMS) is aligned and focused with
long term objectives of the Company. Quality is inbuilt into our
processes, workplace, deliverables and services.
The Quality Management System in respect of the Company''s services has
been reassessed this year as per the requirement of ISO 9001:2008 by
the certification agency, who conducted the renewal audit. Post audit,
the certification agency declared that the QMS of the Company continues
to conform to international standards and recommended for renewal of
the ISO certificate. The renewed Certificate of Approval is valid up to
13.10.2015.
The important ingredients of quality initiatives are effective &
comprehensive internal audit process, planned customer perception
surveys, analysis of feedbacks from stakeholders and regular directions
from Management Review Committee (MRC) & Systems Committee. MRC is
chaired by C&MD and all Directors are members of the committee. The
Systems committee is chaired by a senior ED and senior official from
all areas of operation are members of the committee. Regular monitoring
is done to analyze the data & feedbacks for recommending improvements
in processes, products and QMS to reduce costs, shorten cycle times and
improve visibility and credibility. QMS implementation and its
effectiveness have been further increased by computerization of certain
processes through inhouse developed softwares.
Quality Management System of EIL''s UAE (Abu Dhabi) office was also
independently audited and reassessed for certification by Certifying
Agency, who conducted the second surveillance audit, for its
conformance to the requirement of ISO 9001:2008, during period under
review. In addition, the Company participated as a prominent and
active member in various committees for formulating products and
quality system standards by Bureau of Indian Standards.
Quality Management System at EIL provides the competitive edge in
securing and executing the projects with focus on full customer
satisfaction.
Risk Management
The Company has a Risk Management policy and a supporting frame work
which facilitates the identification and assessment of new risks and
review of existing risks. The process is based on identified risks and
the risk events or factors which require regular assessment and quick
response. Based on the probability and impact of the risk, the
requisite controls and action plans are designed. To measure the
adequacy, effectiveness and efficiency of these controls and action
plans, the concept of Key Risk Indicators (KRI) have been implemented.
KRIs have been designed and are being implemented to measure presence,
level, or trend of the risk.
The objective of risk management in the Company is to act as enabler in
maintaining its knowledge edge, sustaining and expanding the business,
being competitive and ensuring execution of projects within budgeted
cost and ime resulting in improved turnover and profitability.
Risks, their root causes, controls and action plans are prepared by
process owners and updated regularly. These are approved by the Risk
Management Committee (RMC) with Director (Finance) as Chairman of RMC
and all the Executive Directors, GM (ITS) & Company Secretary as
members and Head of Risk Group as member secretary. Risk audits are
conducted regularly to test the compliance of controls and the same is
reported to RMC.
The status of Enterprise Risk Management (ERM) process is presented to
Audit Committee on bi-annual basis which is reviewed by the Board of
Directors also. The reporting structure meets the regulatory
compliance.
Based on periodic reviews and implementations of recommendations
resulting from review process, the ERM process is continuously being
improved and strengthened. As one of the major initiative, Project
Risk Management has been implemented for high value and important
projects to anticipate critical risk and to take actions in advance to
mitigate them. A risk register is prepared by listing all possible risk
events associated with the project and approved by Risk Management Team
(RMT) consisting of all disciplines associated with the project.
As advancement in this field, the risk management processes are being
automated by developing Enterprise Risk Management System (ERMS)
software.
The communication is being sent regularly, across the organization to
spread awareness on risks, root causes and action plans through
in-house risk management awareness programs, external trainings &
seminars, certification program on Project Risk Management. A quarterly
news letter ''Risk Screen'' has been launched during this period which is
being shared with all the employees to increase their involvement &
create awareness among them to control risks in their work processes &
areas.
The management is committed to further strengthen its risk management
capabilities in order to protect and enhance shareholder value by
improving its business performance. Continuous efforts in creating new
opportunities, improving competencies/knowledge in various areas
leading to improved performance and leveraging existing knowledge
resources, in line with the risk appetite of the company, has enabled
the company to protect the shareholders interests.
Vigilance
During the year, CTE type examination of EIL''s jobs on LSTK/OBE basis,
random inspection of in-house contracts/purchases, scrutiny of
Immovable Property Returns, investigation of complaints etc. were
carried out by the Vigilance Department with the focused objective of
ensuring conformity to the Company procedures and Government
guidelines. For systemizing the work, various rules, regulations and
procedures were reviewed during the year. The observations reported by
CTE/CVC were examined and necessary actions were taken. System
improvements were suggested to the Management & necessary measures were
undertaken for improvement.
Structured meetings between CVO, C&MD and Directors were held and the
MOMs were forwarded to CVC and MoP&NG. Inter-directorate meetings were
also held between CVO & Directors to resolve the pending issues.
Details of Vigilance activities were presented to the Board.
Various vigilance workshops, interactive sessions, seminars, debates,
Vigilance Awareness Week etc. were organized in HO, Regional, Branch,
Procurement and site offices of EIL during the year for spreading
vigilance awareness amongst the employees of EIL. A seminar was
organized on the theme "Transparency in Public Procurement" which
featured an address by General Secretary and Director (IP&CF) of
Transparency International India followed by question / answer session.
Some important features of Vigilance activities are given below:
- Leveraging Technology
Reverse auctioning, e-tendering, e-payment, e-receipt, etc are already
implemented in the Company and being monitored regularly against the
set targets. Clearance of vendors'' bills on ''First in, First Out''
(FIFO) under Bill Tracking system (BTS) is ensured. BTS has been
further improved to give details about pendency of vendors'' bills.
- Complaint Handling Policy
As per CVC Guidelines, EIL has formulated a Complaint Handling Policy
(CHP) to resolve complaints/ grievances from public, contractors,
vendors, suppliers etc. A web portal for online complaint handling is
available on the Company''s website which is regularly monitored by
Vigilance with respect to the status of complaints.
- Policy regarding recruitment of Ex-employees
A policy for hiring of Retired/Ex-employees on contract exists in EIL
and other PSUs. Vigilance has ensured that employees who have been
penalized during service are not considered for re-employment.
- Job Rotation
Job rotation of sensitive posts is being done. List of Sensitive Posts
is being reviewed.
- Integrity Pact
EIL is committed to higher ethical standards in contracts and
procurement as well as transparency in all of its business dealings.
EIL has adopted Integrity Pact Program & signed an MOU with
Transparency International India and the same is applicable for all
Contracts & Purchases on EIL''s account for enquiries having threshold
value of over Rs.5 crore.
- Online Vigilance Clearance & Scrutiny of IPRs System for online
Vigilance Clearance & Scrutiny of IPRs on EIL Intranet is being
developed.
Finance
The Company continued its strong cash generation driven by business
performance. The efficient financial and cost management system
continued to facilitate cash generation as well as creation of wealth.
EIL optimized the returns on cash reserves by deploying cash surplus in
safe and liquid instruments as per the approved investment policy of
the Company.
Internal Audit
The Company has an Internal Audit Department having adequate number of
professionals. During the year, several internal audit assignments with
focus on checks and controls on system and procedures, monitoring
compliances and continuous upgrade of controls have been carried out
and the reports are regularly submitted to the Management and the Audit
Committee of the Board.
Human Resource & Industrial Relations
EIL values its human resources and is committed to providing them with
an enabling environment which motivates, facilitates their growth and
rewards them for their contributions. Various welfare measures,
employee- centric policies and development initiatives, drive its human
resource to deliver their best thereby leading to enhanced
productivity.
- Human Resource Profile
As of March 31 2013, we have more than 3370 permanent employees,
including more than 2950 technically and professionally qualified
employees. Approximately 3.46 % of our employees are located outside
India, and have experience of international work environments.
Our HR policies for talent acquisition facilitate intake of young
professionals at Entry levels as well as skilled and experienced
professionals at junior and middle- management level. Through focused
talent development and engagement policies, individuals are encouraged
to showcase their talent in their professional arena.
- Employee Welfare
Employee Welfare being a key driver of engagement is given adequate
thrust throughout the year. To propagate this, 15 health camps and
health talks/ programmes were organized for the benefit of employees as
welfare initiative under HALE (Health Assessment & Lifestyle
Enrichment) Programme, aiming at improving organizational productivity
through employee health and well-being.To encourage employees to make
their contribution as responsible citizens of the society, a Blood
Donation Camp was organized on 15th March, 2013, EIL''s Foundation Day,
wherein 80 employees volunteered for the cause.
Another significant welfare measure in EIL is organizing and
participating in various sports tournaments at regional and national
levels. The objective of such activities is to promote a spirit of
sportsmanship and collaborative working environment. EIL is a member of
Petroleum Sports Promotion Board (PSPB) and actively supports the
vision of PSPB in encouraging Sports and Sports persons and has been
keenly participating in various tournaments and matches organized by
PSPB. During the month of October 2012, EIL hosted the PSPB veterans
cricket tournament wherein 6 teams participated.
EIL teams participate in various sports like Cricket, Chess, Badminton,
Table Tennis, Carrom, Golf, Hockey, Kabbadi. EIL teams have won
accolades in Table Tennis & Carrom tournaments.
To encourage greater participation in sports, EIL introduced EIL
Cricket League which enlisted participation of 90 employees.
Organization of various social interactions at Head Office, Regional
Offices, Branch Office, Construction sites and Overseas locations and
trekking expeditions help in extending the positive relationships
beyond work, which is the key to effective team working and ensures
better work life balance.
- Employee Grievance Management System
Grievance mechanism in EIL has been constituted to address needs of its
employees and bring in more transparency in the decision making
process. The Grievance Management System consists of various sub-
committees and these committees attend to the employees''
representations in a time bound manner thereby promoting higher
employee engagement.
- Reward & Recognition
With an objective to recognize employees'' efforts, inspire creativity
and motivate the achievers, two Reward and Recognition schemes have
been implemented in EIL, viz, "Kudos!" - for exemplary work done and
"System Feedback" - for providing meaningful suggestion/feedback
resulting in system improvement.
- Performance Management System
EIL has in place a robust and transparent Performance Management System
that gives weightage to both performance and potential. The Performance
Management System is an online process and follows a Bell Curve
Approach. The outcome of Performance Management System is used for
performance related pay, career progression, training & development and
succession planning.
- Training & Development
As part of the talent development initiatives, Training & Development
function of EIL is continuously engaged in identifying and implementing
various areas wherein employees should be trained and enriched through
different modes of learning interventions.
During year 2012-13 training initiatives were focused on domain areas
wherein a total of 157 no. training programmes were conducted in
technical/functional areas such as Fire Hazard Analysis in Nuclear
Plant; PMP Certification for Project Management; PDS/PDMS training for
3D plant modeling; Rehabilitation of concrete structure; Lead Auditors
Course For OHSAS 18001:2007, etc.
''Coaching skills workshop'' for Dy. General Managers & General Managers
was organized to promote a Coaching culture. Fifth batch of Leadership
Development Program - ''Aarohan'' was completed covering 24 participants.
Customized competency based programmes on Enhancing Effectiveness
through Emotional Intelligence; Putting Customer First; Change is good;
Creativity & Innovation; Plan, Decide & Deliver Enthusiastically;
Creating Winning Teams etc. were organized on regular basis covering
executives at all levels.
- HR Initiatives
- Assessment & Development Centre With a vision to sustain its
competitive edge and further achieve greater heights, the Assessment &
Development centers were conducted for 65 DGMs of EIL in
August-September 2012. It was a starting point to a structured
Individual Development Planning Process (IDP) for each participant in
the programme. The data is also being utilized for creating more robust
HR systems.
- Aarohan - Leadership Development Programme
Aarohan is a sustained, collaborative effort to build best in class
leaders, across levels. During the year 2012-13, fifth batch of
''Aarohan'' for 24 participants from various departments including
Construction sites and Regional offices was completed.
The program is divided in two phases i.e. Self Reflection and
Development phase. In self reflection phase participants are provided
inputs derived from psycho-metric & multi-rater tools and in the
development phase structured workshops are organized on the identified
development areas.
The participants of Aarohan programme were also assigned Action
Learning Projects (ALPs). The ALPs focus on addressing current business
issues and enable the participants to practice skills in a real
environment. Senior management closely monitored and tracked progress
on these projects, apart from providing active support and guidance, in
their roles as ''Project Sponsors'' & ''Project Guides''.
- Mentorship Development Program
EIL supports Mentorship Development Program and allocates trained
mentors in the ratio of 1:4 (Mentor: Mentee) for new joinees in level
12-14. The mentors guide their protegees in order to nourish their
career in EIL and help them navigate their way towards a bright career.
- Leveraging IT in HR processes-Launch of EIL Connect
An Interactive web Portal titled ''EIL Connect'' has been developed by
Information Technology Services Department with support from Corporate
Affairs Department (CAD) and HR.
The objective of this interactive portal is to share latest corporate
events/news/information with EIL employees through a single window as
well as access existing utility applications. This portal provides an
interactive environment by facilitating users to give their comments on
various published information and has become a valuable communication
forum for employees posted both within India and at overseas locations.
Being a progressive technology driven organization, implementation of
online HR modules developed in- house for its various HR functions has
been a constant endeavor in EIL. Implementation of such processes has
resulted in achieving greater efficiency and employee satisfaction in
the organization.
- Implementation of Government Directives on Scheduled
Caste/Scheduled Tribe
With a view to accelerate the pace of socio-economic development of the
nation, EIL has been endeavoring towards safeguarding the interests of
SC/ST employees. In pursuance of the philosophy and compliance of
Presidential Directives dated December 30, 1972 issued by Ministry of
Petroleum and Natural Gas, EIL has incorporated necessary provisions in
its Recruitment process and Promotion norms.
The Company has appointed a Liaison Officer to work as a facilitator in
ensuring that due attention is paid to the issues of SC/ST employees.
Management also encourages communication with the office bearers of the
SC/ST Employee''s Welfare Association by holding periodical meetings
with the Association.
The percentage of employees belonging to Scheduled Caste & Scheduled
Tribes category was 17.99% and 4.17% respectively of total staff
strength of the company (as on March 31, 2013). Senior officials of the
Company have been holding regular meetings with representatives of
SC/ST Welfare Association and Liaison Officer for redressal of their
grievances/ concerns. During the year, out of 138 personnel joining the
company 30 belonged to SC/ST (SC-18, ST-12). Reports are being sent to
MoP&NG/DPE periodically as per Govt. of India guidelines. Post based
rosters are being maintained in direct recruitment and in promotion.
In order to fill up the backlog of vacancies, EIL has been resorting to
special recruitment drives from time to time in order to meet the
constitutional obligations.
- Women Empowerment
Women constitute approximately 11% of EIL''s human resource, wherein 70%
of the women employees are professionally qualified and more than 50%
are in the junior/ middle management. To cater to the development needs
of its women employees, EIL has constituted a Women Forum.
The forum focuses on providing opportunities for development to women
employees and identifies various training interventions especially in
the area of Managerial Skills and Leadership Development. The forum
also facilitates participation of women employees in various
conferences and seminars. Senior executives of EIL have been rewarded
at prestigious forums for their contributions.
As a part of International Women Day Celebration, a programme was
organized on 8th March, 2013. On this occasion, the top management of
EIL encouraged the women employees to continue to add value through
their concerted efforts for achievement of the Organizational goals.
The event was interspersed with various competitions and fun games to
inculcate a feeling of togetherness and bonding.
Corporate Social Responsibility
"EIL''s Corporate Social Responsibility (CSR) policy is the company''s
commitment to operate in an economically, socially and environmentally
sustainable manner to enhance the company''s overall contribution to
society''! In keeping with the national objective of inclusive growth
and the DPE Guidelines on CSR, the areas identified for CSR projects
are Education, Health Care, Drinking Water/ Sanitation, Rural
Electrification, Environment Protection/ Sustainability, Women
Empowerment, Upliftment of underprivileged, Community Development and
other areas. The CSR Budget for FY 2012-13, in keeping with the DPE
Guidelines, was kept at Rs.1273 Lakhs i.e. 2% of PAT of previous
financial year. The CSR expenditure achieved during the financial year
was Rs.567 Lakhs which exceeded the MoU annual ''Excellent'' target of
Rs.500 Lakhs.
Salient highlights of the CSR initiatives undertaken are as follows:
- Education -Education being an essential aspect in the life of every
human being, EIL has focused on providing infrastructural support to
Government Secondary School in Sangam Vihar, New Delhi. The present
facilities were upgraded through construction of laboratories,
additional classrooms, staircase/ramp, provision for potable water
along with sanitation facilities for both girls and boys. The Company
also procured and distributed supplementary books amongst 500
underprivileged students of Class X in rural areas of Assam through
Assam School of Education (Society) and Zilla Parishad. Around 100
villages/Vidyalayas in rural/tribal areas of Dibrugarh, Assam were also
adopted for imparting training and basic informal education to
children.
Projects under execution include upgradation of educational
infrastructure in various schools in the North Eastern region.
- Healthcare - In an endeavour to provide better healthcare
facilities within easy reach of the needy, the construction of super
specialty blocks on the second and third floor of Government General
Hospital at Kakinada, Andhra Pradesh was undertaken.
EIL also organized 20 free Health and Eye Check-up camps in backward
and slum areas of NCR to provide primary health care treatment to the
underprivileged, Projects on the anvil include providing a Mobile
Cancer Detection Van to an NGO to cater to the needs of the population
of Delhi/NCR as well as providing medical equipments to Government
General Hospital at Kakinada, Andhra Pradesh.
- Drinking Water/Sanitation - Availability of clean and hygienic
drinking water has been accomplished through construction of a water
treatment plant thereby augmenting potable water supply in the
Kanchipuram District in Tamil Nadu.
Additional sanitation facilities have been provided at Senior Citizen
Home at Najafgarh, New Delhi by constructing separate toilets for Gents
and Ladies wing.
Project under implementation is the installation of RO plants at six
locations at Kakinada, Andhra Pradesh.
- Rural Electrification - As a step towards promoting sustainable
development, installation of 100 Solar Powered Street Light Systems
catering to the needs of rural and power starved areas of Barabanki
District, UP was accomplished.
Ongoing projects include setting up of solar power plants in the remote
villages of Pipcha & Pigmo of Kargil region in association with the
Kargil Renewable Energy Development Agency. The highlight of this
project is that the maintenance and management of the power plants will
be carried out by the village community itself.
- Environment Protection/Sustainability - EIL is engaged in a social
outreach program to enhance consciousness amongst school children and
locals on environmental protection and sustainability of Ladakh in
trans Himalayan region.
Major project under implementation is the construction of environment
friendly green cremation systems in different locations of Delhi NCR.
- Women Empowerment - Prosthesis and medical bras for post-operative
care to 500 breast cancer patients who had undergone mastectomy at
various hospitals of Delhi NCR have been provided. The construction of
2nd and 3rd floor of office-cum-training centre of Godavari Maha
Samakhya (GMS), an initiative towards women empowerment and poverty
alleviation, Kakinada is underway.
- Upliftment of Underprivileged - EIL has facilitated education of
550 visually-impaired students and children by providing study
materials in Mumbai. Quilts, mattresses, heaters, chairs and adult
diapers were provided to the senior citizens at Vridh Ashram, New Delhi
to enable them to lead a life with dignity and comfort.
Projects under implementation include extending support to camps
organized for providing:
- artificial limbs, aids and appliances to persons with disability in
New Delhi
- vocational training courses such as computer course, book binding
course, english language course, tailoring and cloth handicraft course
being run for enabling hearing impaired and handicapped women. In
addition to above, construction of a multi- purpose hall for the Old
Age Home in Mirzapur, Uttar Pradesh and enabling availability of Multi
Facility Health Kit for Old Age Homes of Delhi are also underway.
- Community Development - The construction of Panchayat building with
community hall and water supply pipeline works to individual houses in
Padur Village, Manipal is under implementation.
Official Language
To propagate and enhance usage of Official Language in communication,
various initiatives as follows were taken:
- Regular Classes & Correspondence Courses for employees not
conversant with Hindi
- Hindi workshops for creating awareness and enhancing skills
- Hindi Fortnight celebration
EIL also organized an Essay competition on "Energy Problem and Solution
in India" for Member undertakings of Town Official Language
Implementation Committee (TOLIC).
EIL received appreciation and awards at various forums for
implementation and dissemination of the official language like:
- Award by "Roopambra" to Delhi Head Office for maximum use of
official language
- Awards by TOLIC, Gurgaon to EIL, R&D for disseminating of Hindi
among TOLIC members; writing technical article and for special efforts
for implementation of official language policy
During the year the Committee of Parliament on Official Language
visited our site office at Kochi and branch office at Mumbai. The
Committee was satisfied with the efforts invested for implementation of
official language. The Rajbhasha Vibhag, Ministry of Home Affairs also
conducted inspections at HO, Branch Office, Mumbai and Gurgaon Office.
Rajbhasha Vibhag of EIL also carried out regular inspections at its
Division/Departments and Regional/ Field/Procurement offices during the
year in accordance with the official language policy.
Ministry of Petroleum and Natural Gas entrusted EIL with the
responsibility of compilation of the "Brihat Petroleum Shabdawali" EIL
coordinated with concerned undertakings and compiled 10,000 words after
carrying out necessary editing and classification. The Shabdawali has
been released in Hindi Advisory Committee of Ministry of P & NG.
Awards and Accolades
- Petrotech-2012 Special Technical Award in Project Management
Category for Guru Gobind Singh Refinery Project, Bathinda of HMEL.
- Petrotech-2012 Special Technical Award in Greening of Oil and Gas
Business Category for India''s first Indigenous DHDT Unit jointly
developed with IOCL and implemented in Bongaigaon Refinery of IOCL.
- Petrotech 2012 Life Time Achievement Award in the ''Research &
Development'' category to Dr. S J Chopra, the officiating Chairman &
Managing Director of EIL (January 2000-Ja nuary 2001).
- "HelpAge India Bronze Plate Award" for the commendable contribution
towards the cause and care of the underprivileged elderly. Shri Ram
Singh, Director (Finance) received the award from Shri Pranab
Mukherjee, the Hon''ble President of India in New Delhi.
- ICC PSE Excellence Award-2012 for R&D, Technology Development &
Innovation in the Mini Ratnas Category.
- Performance Excellence Award for Financial and Operational Strength
for the year 2010-11 from Indian Institution of Industrial Engineering
(IIIE).
- BT Star PSU Excellence Award 2012 for Excellence in Human Resource
Management.
- Special Commendation for the Golden Peacock Occupational Health &
Safety Award 2012.
- PMI Award-2012 for Guru Gobind Singh Refinery Project of
HPCL-Mittal Energy Limited (HMEL) at Bathinda.
- Certificate of Appreciation from National Safety Council of India
(NSCI) in recognition of the appreciable achievements attained in
occupational health and safety during the assessment year 2010 for
PFCCU, MRPL, Mangalore.
- IPE CSR Award in recognition to Best practices in CSR.
- ''CIDC Partners in Progress Trophy 2013'' for display of utmost
commitment and drive to create a vibrant work environment for the
construction fraternity especially for achieving targets of "Mission
Skilling India" under various initiatives by CIDC.
- Best Site Award 2012 from ISPRL in recognition of the outstanding
efforts put in by site team towards safety, quality, house-keeping and
Project management for Strategic Storage of Crude Oil Project at Padur.
- Lifetime Achievement Award 2012 by Indira Gandhi Technological &
Medical Science University, Arunachal Pradesh to Shri A K Purwaha, C&MD
for his contribution towards Project Management and Corporate Affairs.
- ICAI Award for Excellence in Cost Management Practices-2nd prize
for the year 2011 in the category of Public-Service Sector-Large.
- India CFO Award for Excellence in Risk Management to Shri Ram
Singh, Director (Finance) by IMA India.
- Women Super Achievers Award to Ms. Veena Swarup, Director (HR) by
Institute of Public Enterprise (IPE) and World HRD Congress in
recognition to her achievement.
- Award to Ms. Veena Swarup, Director (HR) by Forum for Emotional
Intelligence Learning (FEIL) and Tata Institute for Social Sciences
(TISS) in recognition of her Outstanding Contribution to Leadership
Development.
- "Achievement Award for Academician Scientist/
Technologist/Innovator" to Dr. R N Maiti, AGM (R&D) by CIDC.
- HR Leadership Award by Institute of Public Enterprises (IPE) to
Shri P K Rastogi, the then Director (HR), EIL in recognition of his
outstanding contribution in the field of Human Resource.
- Rajbhasha Awards for Implementation of Official Language and
Technical Writing in Hindi from the Home Ministry.
- Certificate for completing 50 million LTA free man- hours at Assam
Gas Cracker Project of BCPL.
- Certificate of Recognition for achieving 50 Million LTA free
man-hours for Rehabilitation & Adaptation of Skikda Refinery Project of
SONATRACH, Algeria.
- Safety Certificate for achieving 28 million LTA free man- hours at
Dahej Petrochemical Project of ONGC Petro additions Limited (OPaL).
- Safety Certificate for achieving 18.04 million LTA free man-hours
for Dabhol-Bangalore Pipeline Project of GAIL.
- Certificate of Recognition on achieving 12.4 million LTA free
man-hours at Petrochemical Complex-II Project of GAIL at Pata.
- Safety Certificate for achieving 10.3 million LTA free man-hours
for the Sulphur Recovery Unit at Mangalore Refinery Expansion Project
(Phase-III) of MRPL.
- Certificate of Recognition for achieving 10 million LTA free
man-hours at Strategic Storage of Crude Oil Project at Padur, Karnataka
of ISPRL
- Safety Certificate for achieving 5.0 million LTA free man- hours
for Deen Dayal West Field Development Project at Onshore Gas Terminal,
Kakinada, Andhra Pradesh of Gujarat State Petroleum Corporation Ltd.
(GSPC).
- Safety Trophy for achieving 5 million LTA free man- hours for
Strategic Storage of Crude Oil Project at Mangalore of ISPRL.
- Certificate of Recognition for achieving 1.8 million LTA free
man-hours for Crude Drum System Project at Guwahati Refinery of IOCL.
- Certificate of Appreciation for achieving 1.37 million LTA free
man-hours for Kailaras Compressor Station Project of GAIL at Morena.
Joint Ventures Jabal EILIOT Company Limited EIL, Jabal Dhahran Company
Limited and IOT Infrastructure & Energy Services Limited entered into a
joint venture agreement pursuant to which Jabal EILIOT was set up on
July 5, 2011 for the purpose of undertaking business of engineering,
design, services, project management, material procurement, site
preparation, execution, installation, implementation, construction,
operation, maintenance and undertaking of engineering procurement and
construction projects in select sectors such as oil and gas,
fertilizers, oil and gas well drilling, petro-chemicals. The companies
have a shareholding of 33.33% each in Jabal EILIOT.
TEIL Projects Limited
EIL and Tata Projects Limited entered into a joint venture agreement
pursuant to which TEIL was set up on July 15, 2008 for the purpose of
pursuing certain identified projects on engineering, procurement and
construction basis in select sectors such as oil and gas, fertilizers,
steel, railways, power and infrastructure. EIL has entered into a
shareholders'' agreement Tata Projects Limited by which EIL and Tata
Projects Limited have a shareholding of 50% each inTEIL.
Subsidiary Companies
Certification Engineers International Ltd.
Certification Engineers International Ltd. (CEIL), a wholly owned
subsidiary of EIL, continued to provide Certification as well as Third
Party Inspection (TPI) services to various clients. During the year,
CEIL secured a number of assignments from ONGC, VMSS, GSPL, various
State Governments and others, notable among these being :
- ONGC - Certification services for B-127 WPP Project and
Certification and TPI services for OGIP.
- VMSS & SMC- TPI for various Infrastructure Projects.
- GSPL- TPI for various Pipeline Projects and Technical Audit.
- ONGC Asset- TPI for Mumbai High MH, B&S, N&H and OMG Projects.
Apart from these, CEIL secured many Third Party Inspection assignments
from suppliers of package equipment for projects of IOCL, ONGC and
State Govt. Organizations etc.
The Board of Directors of the Company have recommended for the
financial year 2012-13, a final dividend of Rs.200/- per share (of face
value of Rs.100/- each) in addition to Rs.200/- per share interim
dividend already paid during the year. With this, the total dividend
for the year 2012-13 works out to Rs.400/- per share. Payment of final
dividend is, however, subject to approval of the shareholders in the
ensuing Annual General Meeting.
EIL Asia Pacific Sdn. Bhd.
EIL Asia Pacific Sdn. Bhd. (EILAP) was incorporated on February 21,
1994 under the Malaysian Companies Act, 1965. EILAP is primarily
engaged in the business of providing technical services for projects in
oil and gas and other industrial sectors.
Conservation of Energy, Technology Absorption, Foreign Exchange
Earnings and Outgo
As the Company operations do not involve any manufacturing or
processing activities, the particulars as per the Companies (Disclosure
of Particulars in the Report of the Board of Directors) Rules, 1988,
regarding conservation of energy and technology absorption, are not
applicable. The particulars regarding expenditure and earnings in
foreign exchange are given in Point no. 2.26 of the Notes to Accounts.
Corporate Governance
The Company is committed to good Corporate Governance as per the
requirements of Clause 49 of the Listing Agreement and DPE Guidelines
on Corporate Governance. The Board of Directors support the broad
principles of Corporate Governance. In addition to the basic issues,
EIL Board lays strong emphasis on transparency, accountability and
integrity.
As required under Clause 49 of the Listing Agreement and DPE Guidelines
on Corporate Governance, the Report on Corporate Governance, together
with the Auditors'' Certificate on compliance of conditions of Corporate
Governance, along with the Management''s Reply on the comments of
Auditors is annexed.
Code of Conduct
EIL has formulated a Code of Conduct for its Board of Directors and
Senior Management Personnel. The confirmation of compliance of the same
is obtained from all concerned on annual basis. All Board Members and
Senior Management Personnel have given their confirmation of compliance
for the year under review. A declaration duly signed by C&MD is given
under para 2(e) of the Report on Corporate Governance.
Right to Information
EIL, being a responsible public sector undertaking, has displayed
essential information on its website under the head RTI. The management
has notified CPIO and the First Appellate Authority (FAA) in compliance
with the requirements of the RTI Act. During the year 2012-13, a total
of 141 queries were received by the Company and all of them were
replied to/answered. Apart from RTI applications, the Company also
received 27 appeals against the decision of CPIO, which too were duly
attended to and appropriately disposed off by the FAA.
Directors'' Responsibility Statement
Pursuant to Section 217(2AA) of the Companies Act, the Directors
confirm:
i that in the preparation of the annual accounts, the applicable
accounting standards have been followed and that no material departures
have been made from the same
ii. that they have selected such accounting policies and applied them
consistently and made judgments and estimates that are reasonable and
prudent so as to give a true and fair view of the state of affairs of
the Company at the end of the financial year and of the profit or loss
of Company for that period
iii. that they have taken proper and sufficient care for the
maintenance of adequate accounting records in accordance with the
provisions of the Companies Act, 1956 for safeguarding the assets of
the Company and for preventing and detecting fraud and other
irregularities
iv. that they have prepared the annual accounts on a going concern
basis
Auditors
M. Verma & Associates, Chartered Accountants were appointed as Auditors
of the Company for the financial year 2012-13 by the Office of
Comptroller & Auditor General of India.
Bankers
Bankers of the Company include State Bank of India, Indian Overseas
Bank, State Bank of Travancore, Vijaya Bank, Corporation Bank, Bank of
Baroda, Punjab National Bank, Union Bank of India, HDFC Bank, ICICI
Bank, Indian Bank, Bank of India, Oriental Bank of Commerce, Canara
Bank, IDBI Bank and Axis Bank.
Particulars of Employees
Information with respect to employees as required by Section 217(2A) of
Companies Act, 1956 read with Companies (Particulars of Employees)
Rules, 1975, as amended is given as Annexure to this Report.
Directors
After the date of last Directors'' Report i.e. 16.07.2012, Shri L.N.
Gupta and Shri Dependra Pathak, Directors (Government Nominee) ceased
to be Directors of the Company w.e.f. 3.08.2012 in terms of Ministry of
Petroleum & Natural Gas, Government of India, letter No. C-
31033/1/2012-CA dated 3.08.2012 and their resignation of the same date.
Dr. Archana S. Mathur, Economic Adviser, MoP&NG and Ms. Sushma
Taishete, Director (GP), MoP&NG were appointed as Additional Directors
(Government Nominee) on the Board of the Company w.e.f. 3.08.2012. In
terms of the provisions of the Companies Act, 1956, their tenure as
Additional Directors expired on 30.08.2012. Therefore, their
appointment was renewed and accordingly, they were appointed as
Additional Directors (Government Nominee) w.e.f. 30.08.2012.
Shri P.K. Rastogi, Director (HR) ceased to be the Director of the
Company w.e.f. 1.10.2012 due to his retirement on attaining the age of
superannuation on 30.09.2012.
Ms. Veena Swarup was appointed as Additional Director in the capacity
of Director (HR) with effect from 1.10.2012.
Shri U.N. Bose ceased to be the Director of the Company w.e.f.
1.12.2012 due to his retirement from ONGC on attaining the age of
superannuation on 30.11.2012.
Dr. Avinash Chandra and Shri A.K. Purwar ceased to be the Directors of
the Company due to resignation w.e.f. 30.01.2013.
Shri P. Mahajan, Director (Technical) ceased to be the Director of the
Company w.e.f. 1.04.2013 due to his retirement on attaining the age of
superannuation on 31.03.2013.
Shri Ajay N. Deshpande was appointed as Additional Director in the
capacity of Director (Technical) with effect from 1.04.2013.
Ms. Sushma Taishete, Additional Director (Government Nominee), ceased
to be Director of the Company w.e.f. 10.04.2013 in terms of Ministry
of Petroleum & Natural Gas, Government of India, letter No.
C-31033/1/2012-CA dated 10.04.2013 and her resignation of the same
date.
Shri R.N. Choubey, Director General, Directorate General of
Hydrocarbons, Ministry of Petroleum & Natural Gas was appointed as
Additional Director (Government Nominee) on the Board of the Company
w.e.f. 10.04.2013
The Board placed on record its sincere appreciation for the valuable
services rendered and contributions made by Shri L.N. Gupta, Director
(Government Nominee), Shri Dependra Pathak, Director (Government
Nominee), Shri P.K. Rastogi, Director (HR), Shri U.N. Bose, Director,
Dr. Avinash Chandra, Director, Shri A.K. Purwar, Director, Shri P.
Mahajan, Director (Technical) and Ms. Sushma Taishete, Director
(Government Nominee) of the Company.
In accordance with the provisions of the Articles of Association of the
Company, Shri D. Moudgil, Director, Shri Sanjay Gupta, Director, Dr.
J.P. Gupta, Director and Shri Bijoy Chatterjee, Director would retire
by rotation, at the ensuing Annual General Meeting, and being eligible,
offer themselves for reappointment.
In accordance with the provisions of the Companies Act, 1956, Dr.
Archana S. Mathur, Ms. Veena Swarup, Shri Ajay N Deshpande and Shri
R.N. Choubey who were appointed as Additional Directors after the date
of last Directors'' report, shall vacate their offices at the ensuing
Annual General Meeting. Necessary notices have been received from the
Members/Directors of the Company under Section 257 of the Companies
Act, 1956, proposing their candidature for appointment.The Board
recommends their appointment.
Brief resume of the Directors seeking appointment/ reappointment
together with the nature of their expertise in specific functional
areas, names of companies in which they hold directorships, membership
of Committees of the Board and Shareholding of non-executive directors
as stipulated under Clause 49 of the Listing Agreement and DPE
Guidelines on Corporate Governance are given in the Annexure to Notice
of 48th Annual General Meeting.
Acknowledgement
Your Directors are grateful for all the help, guidance and support
received from Ministry of Petroleum & Natural Gas and from other
Ministries of the Government of India. Your Directors are also grateful
to the Bankers, Statutory Auditors, Comptroller & Auditor General of
India and the investors for their continued patronage and confidence in
the Company.
Your Directors thank all our esteemed clients for the faith and trust
reposed in the Company. With continuous learning, skill upgradation,
technology development, we will continue to provide world class
professionalism and services to our clients.
Your Directors thank all associates, vendors and contractors within the
country and abroad, for their continued support without which EIL could
not have achieved the desired results. Your Directors are grateful to
all the Foreign Missions in India and Indian Missions abroad in
countries where EIL has business operations for their continued help
and support.
Your Directors wish to convey their appreciation to all employees for
the valuable services and cooperation extended by them and are
confident that they will continue to contribute their best towards
achieving still better performance in future.
For and on behalf of the Board of Directors
A.K. Purwaha
Chairman & Managing Director
Place: New Delhi
Date: July 5, 2013
Mar 31, 2012
The Directors have great pleasure in presenting the 47th Annual Report
together with audited accounts of the Company for the year ended March
31, 2012 along with Audited Statement of Accounts, the Auditors' Report
and Review of the Accounts by the Comptroller and Auditor General of
India.
2011-12 in Retrospect
EIL continued its good performance during the year 2011-12. The
salient features are as follows:
Turnover : Rs 369882 lakhs
Profit Before Tax (PBT) : Rs 91477 lakhs
Profit After Tax (PAT) : Rs 63631 lakhs
Turnover from core consultancy business increased y-o-y by 7% to
Rs120731 lakhs and LSTK business increased y-o-y by 47% to Rs249151
lakhs.
Dividend
The Board of Directors of the Company has recommended for the financial
year 2011-12, a final dividend of Rs 4/- per share (of face value of
Rs5/- per share) in addition to Rs 2/- per share interim dividend already
paid during the year. With this, the total dividend for the financial
year 2011-12 works out to Rs 6/- per share. Payment of final dividend
is, however, subject to approval of the shareholders in the ensuing
Annual General Meeting of the Company.
Investor Relations
It has been our constant endeavor to achieve highest standards of
corporate behavior. In sync with this, Company undertakes all measures
to enhance the market confidence and improve shareholders engagement
through regular, transparent and open communication.
Management is committed to share information with investment community
on company performance as well as periodically convey essential updates
on expected projects, new business initiatives, future outlook,
industry insights and avenues of growth and investment plans.
Dedicated Investor Relations (IR) cell was created last year to ensure
timely communication of such information acting as an effective bridge
between the management and the investment community. The cell
effectively handles all investor concerns and/or issues in the best
possible way, aligning it with the disclosure requirements,
transparency and corporate governance rules & regulations.
Company Management and IR cell are both actively engaged in investor
communication through one on one meetings, con- calls, investor
conferences, road shows and also exploit other print and web
communication for information dissemination. In this financial year
(FY11-12) itself, a total of 3 road-shows, 4 conferences and around 70
meetings/con-calls were conducted.
Company periodically also obtains the opinion of the investment and
analyst community as a valuable feedback for formulating its policies
and taking strategic management decisions.
Going forward Company plans to have a mechanism in place to have an
online feedback system, discussion forums and webcasts for the
convenience of our investors and analysts. We aim to provide guidance
for the benefit of investors and sell/buy side analysts through these
efforts and various channels.
Management Discussion & Analysis
A separate report on Management Discussion and Analysis is annexed to
this Report.
Petroleum Refining
Petroleum Refining sector continued to play a dominant role in
Company's business. During the year, EIL has achieved good progress on
the following major jobs, some of which were commissioned/likely to be
commissioned in the next financial year. These jobs include:
- 9 MMTPA grassroot Guru Gobind Singh Refinery Project of HPCL -
Mittal Energy Limited at Bathinda, Punjab has been successfully
commissioned in record time of less than 44 months. The Refinery was
dedicated to the Nation by the Hon'ble Prime Minister of India, Dr.
Manmohan Singh on April 28, 2012. The Refinery consists of SPM (Onshore
& Offshore) for receiving crude from tankers and crude oil terminal at
Mundra for storage and onward pumping to refinery at Bathinda through
1014 km of 30" / 28" cross country pipeline, CPP of 165 MW capacity
and secondary process units viz. VGO HDT, PFCC, DCU, MS Block, DHDT to
achieve high distillates yields meeting EURO-IV norms and a
petrochemical unit producing Polypropylene. The Refinery is energy
efficient and environment friendly. Diverse environment protection
measures have been incorporated in the design of all project facilities
which includes SRU, state-of-the-art ETP, Vapour Recovery System and
low NOx burners in furnaces. This has provision for producing Euro-V
product also along with alkylation unit in the future. The Refinery has
been built at the cost of USD 4 billion.
- Mangalore Refinery & Petrochemicals Limited (MRPL), a subsidiary of
Oil and Natural Gas Corporation Limited having a nameplate capacity of
9.69 MMTPA, has processed close to 12 MMTPA of crude with their Phase-I
and Phase-II units. As part of Phase-III Refinery facilities, MRPL has
planned to upgrade the refinery to meet Euro-III/IV specifications for
its entire Diesel pool, including exports and also increase the crude
processing capacity to 15 MMTPA by adding CDU/VDU of 3.0 MMTPA
capacity. Associated Utilities/Offsites are being augmented to cater
to MRPL's Phase-III requirements. The entire Project is being
implemented on hybrid mode of LSTK/OBE/conventional system for various
units. Major secondary processing facilities are being implemented on
LSTK/OBE route while all the Utilities/Offsites are being implemented
on EPCM route. EIL is the PMC for the LSTK contractors and EPCM
consultant for Utilities/Offsites works. EIL has also been awarded the
OBE-orders for the PFCC, SRU and PPU of Phase-III Project.
MRPL had targeted to commission, at least, the CDU/VDU before March,
2012. They declared mechanical completion of CDU/VDU in November, 2011.
Utilities/Offsites, being implemented in EPCM mode under EIL had faced
several unique impediments during construction phase like the enormous
site grading, hard rock in patches of the site, PDFs, saving
Benkinatheshwar temple, unprecedented rains and many more issues. EIL's
management encouraged and supported its team for making all-out efforts
for Utilities and Offsites to be made ready before March, 2012.
Dedicated efforts by EIL/MRPL team of engineers, well- supported by the
Managements of both the organizations and Contractors led to completion
of the required Utilities/Offsites also, ensuring smooth commissioning
of CDU/VDU on March 29, 2012 i.e. well within the targeted dates.
Client could dispatch all the products from the new units and could
realize the huge Income Tax benefit under section 80 (ib) for which
Govt. of India had fixed March 31, 2012 as last date.
Other process units, DHDT, HGU and CHTU are also in the process of
commissioning.
MRPL under Phase-III Expansion Project have embarked upon a major
initiative to not only upgrade the value of the products from their
existing refinery, but also to enhance their profitability considerably
by installing a Petrochemical Fluidized Catalytic Cracking (PFCC) for
production of Polymer Grade Propylene. The PFCC Unit has been awarded
to EIL on OBE convertible to LSTK mode. The PFCCU forms the key
secondary processing facility of this Project and is one of the pivotal
units which add substantive value to the Project. The unit has been
licensed by M/s Shaw Stone & Webster and is designed for a high
severity operation with a capacity of 2.2 MMTPA to produce about
4,45,000 TPA of Polymer Grade Propylene. The difficulty factor is
highly exacerbated on account of the extreme criticalities arising out
of the unit size and associated complications. The sheer magnitude and
the volume of work involved in the Project itself poses critical
challenges of building one of the most complex process units in the
Refining industry, implemented hitherto in India. The construction
activities of the Unit are in advanced stage of completion.
SRU Block is also being implemented on OBE convertible to LSTK mode.
Mechanical completion of Amine Regeneration Unit achieved as part of
SRU and balance works is in advance stage of mechanical completion.
MRPL also awarded the Polypropylene Unit (PPU) to EIL on OBE
convertible to LSTK mode of implementation. Detailed engineering and
procurement activities are in advanced stage of completion. The site
execution of PPU at MRPL was one of the most challenging tasks, due to
uneven terrain at the site. Work at this site included piling,
foundations and superstructure works, which are currently progressing
well.
- Wet Air Oxidation (WAO) Project which was awarded to EIL on LSTK
basis by MRPL (with EIL's own process design), has been commissioned on
August 30, 2011.
- 6MMTPA grassroot Bina Refinery of Bharat Oman Refineries Ltd.
(BORL) at Bina, Madhya Pradesh was dedicated to the nation on May 25,
2011.
- Diesel Hydrotreater Unit (DHDT) built with technology developed by
EIL (R&D), IOCL (R&D) and I IT Delhi at IOCL's Bongaigaon Refinery was
commissioned on August 10, 2011. The technology for the DHDT Unit was
commercially implemented for the first time in the country at
Bongaigaon Refinery and had exceeded its designed performance.
- EIL is also providing PMC services for implementation of 366 MW
Captive Power Project (CPP) of IOCL's 15 MMTPA Paradip Refinery
Project. BHEL is the LSTK contractor for this Project. Various
activities for this project are in full swing.
- The engineering work of quality upgradation project CDU-II at CPCL
has been completed and the shutdown of the plant is scheduled to be
taken in the second quarter of 2012.
- Work of New Coke Chambers & Allied Modernization Facilities at
Guwahati Refinery is nearing completion.
- Engineering and Procurement activities for Wax Project of NRL are
progressing well. Construction activities have commenced at site.
A number of new project assignments were bagged by EIL during the year
2011-12 and work has commenced on all these projects. These include :
- BDEP as well as EPCM services for CDU - 4 Project of BPCL Mumbai
Refinery. The new Crude Distillation Unit will replace the ageing CDU -
1 and CDU- 2. Both these units along with their associated facilities
would be decommissioned upon commissioning & stabilizing of CDU-4. The
Project will consist of associated facilities/units such as Vacuum
Distillation Unit, Treatment facilities for LPG & off-gas and required
balancing Utilities and Offsites. The work on this project is in
progress.
- Project Management Services for new Integrated Refinery Expansion
Project (IREP) at BPCL Kochi Refinery. The work on this project has
commenced.
Petrochemicals
This year also witnessed significant growth in the Company's
Petrochemical segment. During the year, EIL continued to make
significant progress on following major jobs:
- Assam Gas Cracker Project of Brahmaputra Cracker and Polymer
Limited (BCPL), a PMO monitored grassroot petrochemical project being
executed on conventional mode at Lepetkata near Dibrugarh, has made
significant progress during the year. The project encompasses licensed
units of Ethylene Cracker, LLDPE/HDPE & PP from Lummus Technology USA,
INEOS UK, Lummus Novolen Germany respectively, apart from EIL licensed
Gas Sweetening Unit, C Separation Unit, Gas Dehydration Unit, Uilities
& Offsites and Pipelines. Procurement for all equipment & award of all
major construction contracts has been completed. Civil & structural
works are in advanced stage of completion and mechanical works are in
progress. Once completed, this complex will produce LLDPE, HDPE & PP
and availability of these products shall boost the development of
plastic industry in North-East region.
- Dahej Petrochemical Complex of ONGC Petro-additions Limited (OPaL)
is being executed on PMC - LSTK mode. Construction activities for
upstream Cracker Unit are in full swing. LSTK contracts for various
downstream process units, Utilities & Offsites are awarded. The Project
consists of 11,000 KTA Dual Feed Ethylene Cracker, HDPE, LLDPE, PP
units and associated Utilities and Offsites.
- GAIL Petrochemical Complex - II Project has facilities at Vijaipur
& Pata consisting of Gas Sweetening, Gas Cracker, C2/C3 recovery,
LLDPE/HDPE Swing, Butene-I Units as well as Utilities & Offsites. The
Gas Processing Unit (GPU) at Vijaipur at a capacity of 21.71 MMSCMD is
one of the largest gas plants being designed in the world for recovery
of C2/C3 fraction as feed to GCU. GAIL took the unique initiative of
nominating the Licensor (M/s Shaw Stone & Webster) for GCU thereby
giving impetus to the project. Licensor selection for downstream units
at Pata is also completed.
Utilities & Offsites facilities have been sized and infrastructure
works are proceeding in full swing at both sites. All major long lead
items such as Compressors, Heat Recovery Steam Generators, Utility
boilers, STGs etc. have been ordered much in advance and delivery for
some of the equipment has started. Civil and structural activities are
in advance stage at site and composite mechanical contracts are already
lined up for both the complexes.
- The Butadiene Extraction Unit (BDEU) of IOCL's Panipat Naphtha
Cracker Project (PNCP) was awarded to EIL in October, 2010 and is being
executed on EPCM basis. The 138,000 TPA capacity unit has been licensed
by CB & I Lummus. Detailed engineering and procurement activities are
in the advanced stage of completion. Contracts for all works have been
awarded. Civil work at this site is nearing completion and mechanical
works are in progress.
Pipelines
EIL has been aggressively working in the areas of oil & gas
transportation and distribution in India and abroad. Following pipeline
projects have been successfully completed during the year:
- 30"/28" x 1014 km Mundra-Bathinda Crude Oil Pipeline of HMEL.
- 18" X 257 km Bina-Kota multi product Pipeline of BPCL.
- Health & Integrity check of City Gas Distribution network of Adani
Gas in Lucknow city and its integration with Green Gas Limited.
- Detailed Feasibility Report for augmentation of Jamnagar - Loni LPG
Pipeline of GAIL. Jamnagar - Loni is one of the longest LPG Pipelines
of the world.
- Detailed Feasibility Report for upgradation of plant & equipment of
1157 km Oil India Crude Pipeline in North-East India.
Following pipeline projects handling oil & gas are under execution:
- South Jetty Development Pipeline project for loading/ unloading of
petroleum products and crude oil for IOCL Paradip Refinery. This jetty
will handle a wide variety of oil & gas products including crude and is
first of its kind in India.
- 46 nos. of flow lines of various sizes (3"- 20") totaling 240
km for NPCC/ADCO, Abu Dhabi.
- 12" x 100 km, Hazira-Dahej Naphtha Pipeline for ONGC.
- Two additional Compressor stations at Chainsa (Haryana) and
Kailaras (Madhya Pradesh) on Vijaipur-Dadri Pipeline of GAIL.
- 36"/30"/24"/18" x 995 km Dabhol-Bangalore Natural Gas
Pipeline of GAIL.
- 10"x26km LPG Onshore/Offshore Pipeline from BPCL/HPCL Mahul
Refineries to Uran for BPCL.
- 18"/16" x 275 km Natural Gas Pipeline from Vijaipur to Kota and
Spurline to Chittorgarh for GAIL.
During the year, EIL has been awarded EPCM work for 36"X 860 km
Mehsana (Gujarat)-Bathinda (Punjab) Pipeline along with
24"/18"/16"/8" X 726 Km Spurlines for GSPL.
In addition, EIL intends to diversify into cross country oil & gas
transportation business on owner/ operator mode (in equity partnership)
for new pipeline projects such as Surat - Paradip Pipeline of GAIL &
Rewari - Kanpur Pipeline of HPCL.
Offshore Oil & Gas
- During the year, EIL continued to provide PMC services to GSPC for
following projects for their Offshore Block:
- Wellhead Platform
- Process - cum - Living Quarters Platform
- EIL is executing SPM and Associated Facilities Project of MRPL at
Mangalore on OBE basis. After installation of these facilities, MRPL
shall be able to import crude by VLCC Tankers up to 3,00,000 DWT
capacity resulting in considerable cost savings.
- EIL is providing Project Management Consultancy services for Marine
and Topside Facilities for Standby Jetty of Dahej LNG Terminal of
Petronet LNG Limited. The Standby Jetty is designed to moor and offload
LNG carriers with capacity of 125,000 m3 to 266,000m3.
- EIL is providing pre-award services to ONGC for turnaround
reconstruction works of BPA & BPB Platform Complexes and successfully
completed post award engineering activities for WIN Revamp project of
ONGC and pre-award services to ONGC for WO-16 cluster and cluster 7.
- EIL continued to provide Project Management Consultancy services
for integrated offshore crude handling facilities for IOCL at Paradip.
This includes setting up of two SPMs and 48', 71 km subsea pipelines.
The crude handling facility will meet the requirements of Paradip
Refinery including other eastern refineries of IOCL.
- EIL is also carrying out re-qualification and re-certification of
50 (nos.) offshore jackets for ONGC.
During the year, EIL bagged the following orders against stiff
competition :
- Project Management Consultancy services for construction of South
Oil Jetty at Paradip for IOCL.
- Front-End Engineering Design for New Gas Injection, Gas Lift, Oil
Facilities for seven numbers well head platforms in Upper Zakum
facilities of Zakum Development Company (ZADCO), Abu Dhabi.
- Carrying out Engineering Study for HAZOP action points of Umm Shaif
and Zakum facilities in Abu Dhabi of Abu Dhabi Marine Operating Company
(ADMA-OPCO).
EIL intends to foray into deep water engineering. The deep water
engineering along with LNG Terminals is viewed as the future business
area for the Company.
Onshore Oil & Gas
- GSPC, as a part of Deen Dayal Field Development Project, is
implementing an Onshore Gas Terminal (OGT) facility at Mallavaram
(A.P.). The project is being executed on OBE mode and consists of two
trains of 100 MMSCFD each with GDU, GSU, DPDU, CSU, Sulphur Recovery
unit and associated Utilities & Offsites. Engineering & Orderings for
the project are in advance stage of completion. Manufacturing &
Deliveries to site are in progress. Construction activities have also
gained momentum in full earnest.
- EIL has been awarded Western Onshore Redevelopment Project (WORP)
on PMC basis by ONGC for onshore assets for 90 installations at
Ahmedabad, Ankleshwar and Mehsana. The modernisation plan shall ensure
sustainability of oil and gas production from old ageing fields, to
handle increasing level of liquid and its efficient processing, sales
specifications of Basic Sediment and Water Impurities (BS&WI) and
enhance efficiency for better safety standards and better reliability.
- EIL is also providing PMC services for Additional Gas Processing
Facilities (AGPF) Phase-IV at Hazira of ONGC.
Strategic Storages
Rapid economic and industrial growth coupled with increasing energy
demand has resulted in increasing importance to the issue of energy
security. Recognizing the country's dependence on imported oil and gas
resources, Government of India has accorded high priority to securing
India's energy security objectives and is constructing a buffer in the
form of underground rock caverns for reserve supply of crude oil to
deal with possible disruptions in the supply chain.
Phase-I of Government of India's Strategic Storage of Crude Oil
programme is witnessing the development of crude oil storages at three
locations, viz. Visakhapatnam, Mangalore and Padur. Sub-surface
Projects Division (SSPD) of EIL is executing these three underground
rock cavern projects. The project at Visakhapatnam is in advanced
stage, with mechanical completion of the first cavern expected to be
achieved by October 2012.
Under Phase-II of the programme, EIL has been assigned the task of
preparation of Detailed Project Report for storage of crude oil and
petroleum products in underground rock caverns at Padur (Karnataka) and
Chandikhol (Orissa), in- ground concrete tanks at Rajkot and salt
caverns at Bikaner. As the salt caverns and in-ground technologies are
being implemented for the first time in the country, foreign back-up
consultants are being engaged for the DPR, preparation of which is
underway.
EIL is striving to attain design capability in such areas of
underground storage. With expertise gained from foreign back-up
consultants engaged for the projects at Mangalore and Visakhapatnam,
EIL is executing the Padur project independently without the services
of a back-up consultant. Services of an expert have been sought solely
for the review of design of critical items being performed by EIL.
Metallurgy
The following major projects were implemented/are in various stages of
implementation:
- The Phase-II expansion of NALCO Bauxite Mines at Panchpatmali (from
4.8 MMTPA to 6.3 MMTPA), Alumina Refinery at Damanjodi, Odisha (from
1.575 MMTPA to 2.1 MMTPA) has been completed.
- Fourth Stream Upgradation Project (from 0.525 MMTPA to 0.7 MMTPA)
of NALCO Alumina Refinery at Damanjodi is under advance stage of
completion.
- Engineering services to Mahan Aluminum Smelter (capacity
360,000TPA) project of HIL (Hindalco Industries Ltd) at Singrauli, M.P.
have been completed.
- Engineering services to Aditya Aluminum Smelter (capacity 360,000
TPA) project of HIL at Lapanga, Odisha is nearing completion.
Infrastructure
The Infrastructure Division of EIL is providing Project Management
services, Third Party Inspection services, Quality Assurance services,
'Independent Engineers' services, Project Appraisal services and is
also working on "Deposit Concept" for various clients.
The clients include State Trading Corporation, Indian National Science
Academy, Petroleum Conservation Research Association, Apparel Export
Promotion Council of India, Indira Gandhi National Open University, Oil
India Limited, Oil Industry Development Board, Defence Research &
Development Organization, National Highways Authority of India,
Airports Authority of India, Sardar Sarovar Narmada Nigam Limited,
Delhi Jal Board, Delhi University, Municipal Corporation of Delhi, New
Delhi Municipal Corporation, Pune Municipal Corporation, Jaipur
Development Authority, National Automotive Testing and R&D
Infrastructure Project, National Capital Region Planning Board, Unique
Identification Authority of India, Directorate of Income Tax , Regional
Centre for Biotech, Central Scientific Institute of Research, Punjab
Water Supply and Sewerage Board, Hindustan Petroleum Corporation
Limited, Rajiv Gandhi Institute of Petroleum Technology, Ministry of
Home Affairs, Jaipur Development Authority, GAIL (India) Limited and
Housing & Urban Development Corporation.
During the year, EIL was awarded the jobs of EPCM services for Green
R&D Centre of HPCL at Bengaluru, Bid Management services for
Upgradation and Modernization of ONGC Nhava Supply Base at Mumbai,
prefeasibility study for underground services in walled city Jaipur and
Technical Audit of Project cost estimate incurred by Mumbai
International Airport Limited. The job of Technical Audit of Automotive
Test Track at Pithampur, Madhya Pradesh was also secured.
The current financial year witnessed commencement of the assignment for
construction of institutional buildings for Delhi University at North
Campus, construction of Biotech Science Cluster at Faridabad for
Regional Centre for Biotech and TPI services for construction of GAIL
Jubilee Tower at Noida.
A number of projects such as development of CSIR's Diamond Jubilee IGIB
extension campus at New Delhi, renovation of Aykar Bhavan at Ghaziabad
for Directorate of Income Tax and prefeasibility study for underground
services in walled city Jaipur were completed during the year.
Efforts are also on for gaining consultancy services for infrastructure
projects in the areas of Metro Rail system, Sustainable Urban
Development, Intelligent and Green buildings, Ports and Airports, etc.
Fertilizers
Recognizing the wide gap between demand and indigenous supply of
fertilizer, EIL strategized its business operation in Fertilizer and
Chemical sector. Last year, EIL re-entered the Fertilizer Sector with
brownfield Ammonia/Urea complex project of Jaiprakash Industries and
Revamp project of Indo Gulf Fertilizer.
As a major shift in the Company's operation, EIL along with NFL as
Joint Venture partner is likely to take over the revival of Ramagundam
Fertilizer Plant. The business environment of the sector is very
encouraging with major players viz GSFC, GNFC, RCF, Chambal
Fertilizers, Juari Industries and ONGC drawing up plans for expansions
and new plants.
After adopting the PMC and EPCM business model for ongoing activities
in fertilizer and chemical sector, EIL is planning to secure EPC
contracts also by establishing MOU with various process licensors.
Water and Waste Management
In this sector, EIL intends to focus on integrated water management
covering the gamut of water intake works, treatment, storage and water
distribution as well as sewerage network for waste collection, sewage
treatment plant, tertiary treatment plant and recycling/reuse of
treated water, with special stress on desalination projects and solid
waste management. EIL will continue to target engineering consultancy
and PMC opportunities as well as EPC projects. Laying of Interceptor
Sewerage System along Najafgarh, Supplementary & Shahdara Drains for
abatement of pollution in River Yamuna is under execution for Delhi Jal
Board (DJB).
City Gas Distribution
This is another sector which has a high growth potential due to
inherent advantage of gas as a clean fuel. EIL believes that given its
track record of providing engineering consultancy and EPC services for
urban infrastructure projects and cross- country hydrocarbon projects,
the city gas distribution sector provides attractive opportunities.
Though the business dynamic of city gas distribution is passing through
a challenging period due to reduced availability of natural gas, EIL is
initially examining its foray into city gas distribution projects
through various entry modes.
Power
Power Division which was created for spearheading EIL's diversification
plans into Power sector achieved major breakthroughs with important
players in the power industry. EIL secured business in all sectors in
power be it Nuclear, Solar or Thermal power projects.
- Nuclear
EIL bagged Engineering Services Contract for Balance of Plant of
Kudankulam Nuclear Power Project - Units 3 & 4 (KKNPP-3&4). NPCIL
entrusted EIL with other assignments related to KKNPP leveraging the
Memorandum of Cooperation signed between the companies. With a vision
to prepare for the special requirements of Nuclear industry, training
was imparted to EIL specialists in Nuclear power area.
- Solar and Conventional Thermal Power Plants
EIL is providing PMC and technical services for captive power plants
for various clients and has also undertaken a Detailed Project Report
along with selection of EPC contractor for 72 MW CPP for KRIBHCO's
Fertilizer Complex at Hazira. Further, under stiff competitive bidding,
EIL has won the contract for preparation of DFRs for 350 MW gas based
Combined Cycle Power Plants at Kashipur and Haridwar from UJVNL-GAIL
Joint venture. EIL has also penetrated the 660 MW super critical power
projects by getting an order for providing Specialist Consultancy
Services for 2x660 MW capacity coal fired Supercritical Thermal Power
Plant of OPGC at Jharsuguda, Odisha.
M/s Areva have awarded EIL with Engineering Consultancy Services for
Power Block and third party design review of structures for SSG in
Solar Block for 1 x125 MW Concentrated Solar Thermal Power Project
(under National Solar Mission) of Reliance, located at Dursar village,
Pokaran (Rajasthan). AREVA Solar Inc.(USA), as an EPC contractor and
technology supplier, will be developing and manufacturing solar steam
generators based on the Compact Linear Fresnel Reflector (CLFR) for
this project. This project is the largest solar thermal power project
in India and one of the largest in the world.
EIL is also providing PMC services to GAIL for their 5MWe Solar PV
Power Project at Jaisalmer (Rajasthan) under National Solar Mission
Phase-I, Batch-2.
Turnkey Projects
EIL is executing turnkey projects either on LSTK mode or on the 'Open
Book Estimate (OBE)' basis. Following jobs made substantial progress
during the year:
- Construction progress for three OBE convertible to LSTK packages,
namely PFCC, SRU Block and PP of MRPL Refinery Expansion Phase-Ill
Project are in advance stage.
- Wet Air Oxidation (WAO) Project which was awarded to EIL on LSTK
basis by MRPL (with EIL's own process design), has been commissioned on
August 30, 2011.
- SPM and associated facilities to MRPL Phase-111 project is being
executed on OBE mode. After installation of these facilities, MRPL
shall be able to import crude by VLCC Tankers up to 3,00,000 DWT
capacity resulting in considerable cost savings.
- For On-shore Gas Terminal Project of GSPC at Kakinada, A.P. being
executed on OBE mode, Engineering & Orderings are in advance stage of
completion. Manufacturing & Deliveries to site are in progress.
Construction activities have gained momentum.
Overseas Assignments
There has been steady progress with EIL's global expansion plans during
the year. Apart from continuing success with existing projects, EIL was
also able to bag new overseas assignments during this year.
Key assignments completed during the year include:
- Preparation of technical specifications for SUDAPET Company
Limited, Khartoum, Sudan
- Replacement of GUP Hydrophor Fire Water System Pumps at Ruwais
Refinery of TAKREER, Abu Dhabi, UAE.
- Engineering services for assessment & selection of Heat Exchanger
for ADMA OPCO, Abu Dhabi, UAE
- Licensor selection for Sohar Refinery Expansion Project for ORPC,
Oman Work progressed well on following major jobs during the year :
- Design & detailed engineering services to NPCC for Qusahwira Field
Development 1.8 MM BOPD Project of ADCO, Abu Dhabi, UAE. Project scope
comprises two group gathering and crude processing stations, namely,
Central Degassing Station (CDS) and Remote Degassing Station (RDS-1)
and a 14" - 80 km. long main crude transfer oil line followed by field
engineering support, commissioning support and inspection & expediting
support to NPCC.
- Various services under General Services Agreement (GSA) with
EQUATE, Kuwait
- New Services Contract (till January, 2013) for Development of
Engineering Capabilities for M/s SONATRACH, Algeria.
- Rehabilitation and Adaptation Project of Skikda Refinery and
Algiers Refinery of SONATRACH, Algeria
- Engineering Services to M/s BANAGAS and BAPCO companies of Bahrain.
Major consulting services assignments were secured from our target MENA
countries, besides new assignments from CIS:
- PMC Services for 5 Nos. Pipeline Projects of GASCO, Abu Dhabi, UAE
- DFR and cost estimate for KPRL Refinery Upgrade Project of KPRL,
Kenya
- PMC Services for EPC Phase of Habshan Acid Gas Flare Recovery
Project of GASCO, Abu Dhabi, UAE
- FEED for New Gas Injection, Gas Lift, Oil facilities (Package B)
for ZADCO, UAE
- Frame Agreement for the provision of Engineering Design Services to
NPCC, Abu Dhabi
- Adequacy Check for EPF-120 Facility for Kuwait Processes for
Petroleum Equipment & Facilities Co. WLL, Kuwait
- Design, Engineering and Preparation of EPIC Tender Package for New
Flare System at CPF for Dragon Oil (Turkmenistan) Ltd, Dubai
- Feasibility Study for Bentiu Mini Refinery of SUDAPET Company
Limited, Khartoum, Sudan
- Technical Due Diligence for Project Lotus in Vietnam for ONGC
Videsh Limited (OVL)
Engineering
Engineering Division of EIL continued its efforts towards providing
more efficient engineering services for all ongoing projects of the
Company. There was an all round improvement in systems and processes
with close coordination between different groups and streamlining of
data transfer and information exchange. Some of the major assignments
undertaken by Engineering Division during the year include:
- Engineering for procurement of pneumatic conveying system for
handling LLDPE/HDPE Powder/Pellet with capacity of 80 TPH, highest ever
capacity procured in EIL, for GAIL Petrochemical Complex-II Project at
Pata, Auraiya.
- Engineering for procurement of DOX (Dispersed Oil Extraction) unit
with design flow rate of 107 m3/h, highest ever capacity procured in
EIL, for GAIL Petrochemical Complex-II Project at Pata, Auraiya.
- Engineering for procurement for the first time of Membrane N2 unit
with design flow rate of 595 Nm3/h for Qusahwira Field Development
Project of ADCO in Abu Dhabi.
- PMC services including complete conceptualization and sizing of
largest Product Ware House handled by EIL with 88,000 MT storage
capacity for OPaL, Dahej.
- PMC services to non-conventional energy sector projects like 125
MWe Solar Concentrated Thermal Power Project which includes the largest
capacity (14000 m3/hr) of horizontal cooling water pumps by EIL, for
Reliance Infrastructure and Areva.
- Development of Technical Specifications for NPCIL for Engineering
Services Contract for BOP of Kundankulam Nuclear Power Plant (KKNPP) -
3 & 4.
- Engineering for procurement of a 6.4 MW cycle gas centrifugal
compressor having dual drive (i.e. electric motor & gas expander)
handled by EIL for the first time for LLDPE/HDPE Unit of GAIL, Pata.
- Engineering for replacement of existing 11x20kA, 900V rectiformer
with 6x55 kA, 900V rectiformer without disturbing the existing
operation of Pot line 2&3 of Hirakud Aluminum Smelter for Hindalco.
- Basic design, preparation of technical specs. and tender drawings
for balance of plant involving 400 kV & 230kV Gas insulated
switchgears, 400/230kV- 315MVA transformers etc. for power evacuation
system from 2x1000MW generators of KKNPP - 3&4 of NPCIL.
- Detailed engineering for balance of Turbine Island of 125 MWe Solar
Thermal Power Plant at Dursar, Jaisalmer district, Rajasthan for
Reliance Industries Ltd.
- Implementation of pipeline leak detection system using
state-of-the-art Fiber Optic Distributed Temperature Sensing (DTR)
technique at South Jetty Project of IOCL Paradip. C3 Stripper of MRPL,
PFCCU with I/D of 7000mm, Height (TL-TL) of 70955mm & Erection Weight
of 150MT.
- C3 Rectifier of MRPL, PFCCU with I/D of 7000mm, Height (TL-TL) of
67000mm & Erection Weight of1060MT.
- EIL designed HP Exchanger (TEMA Type-DEU) with design pressure of
168 Kg/cm2 for first time for GSPC which has been successfully
fabricated and hydrotested.
- C3 Splitter of Cracker unit of GAIL, Pata. Modification of diameter
of column from 3200mm I/D as furnished by Licensor, to 4300mm I/D,
thereby decreasing the erection weight by approx. 100MT.
- Engineering lay-out and composite analysis involving very high line
sizes - including 129" for the first time and high temperatures in
the range of 760 degree centigrade.
- Development of capability for carrying out stress analysis of class
2 & 3 nuclear piping as per ASME Sec III NC and ND.
- Carrying out development activity related to Acoustic Induced
Vibration study of piping.
- Development of capability for carrying out analysis of ASME Sec
VIII Division II vessels considering creep-fatigue interaction.
- Coordination and initiation of the construction of first in- house
designed and engineered Green Building project (Administration
Building) at GAIL's two Compressor Station sites (Chainsa and Kailaras)
by the Architecture Department.
- Inauguration of state-of-the-art Main Control Room Building at MRPL
Refinery Expansion Project (Ph-III) amidst great appreciation by the
client due to its effective functional and aesthetic design.
- Design of buildings pertaining to new areas like Nuclear Power,
Solar Power, Fertilizer plants etc. to fully comply to functional,
codal and other specific requirements.
- New activity areas like Interior Designing, Landscape Design (of
entire complexes) etc. undertaken.
- Site selection studies for following clients:
- TATA SASOL's Coal to Liquid plant. The study involved techno
commercial, socio political analysis and plot plan optimization.
- HPCL Refinery in Ratnagiri district of Maharashtra.
- ONGC's Gas Processing Plant in Thane district of Maharashtra.
Project Services
Project Services Division of EIL continued to provide critical planning
and costing services to various projects both at Head Office and
various project sites. Using state-of-the-art tools and its data base,
the Division caters to diverse project execution roles of the Company
viz. EPCM, PMC, LSTK/OBE.
The Planning Division utilizes Primavera and various in-house software
packages for project planning and monitoring activities. Apart from
providing services for all the projects undertaken by EIL, the Division
continued to provide project monitoring services to Ministry of
Petroleum and Natural Gas for the 30th successive year. This Division
also supports man- hour control and manpower planning activities of the
Company.
The Costing Division provides services such as preparation of cost
estimates and economic analysis in diverse activities ranging from
technology selection to preparation of feasibility reports and other
project cost related support such as cost monitoring and control during
execution of projects under conventional and LSTK mode of execution.
The vast data base and capabilities help in providing valuable support
for bid evaluation and award of major contracts as well as in providing
effective cost control services.
Construction
Construction Division of EIL continued to provide Construction
Management Services to various clients at 42 diverse domestic project
locations and 5 overseas locations. The Division offers services for
total Construction Management including Contract Administration,
Construction Quality Surveillance, Feedback Analysis, HSE and Warehouse
Management for projects in Petrochemicals, Refineries, Cross-country
Pipelines, Gas Processing Complexes, LNG Terminals, Non-ferrous
Metallurgy and Offshore Industry. The resource pool of Construction
Division includes a team of qualified and experienced engineers, having
strength of 702 regular technical personnel, 12 consultants, 26
management trainees as well as 105 technical personnel deployed through
outsourced agencies. As on March 31, 2012, total strength of
construction personnel deployed is 845.
Current prestigious commitments for the Division involve MRPL Phase-III
project involving 4 (four) nos. OBE contracts, Petrochemical Complex at
Dahejfor OPaL, Gas Cracker Complex at Lepetkata for BCPL, OGT at
Kakinada for GSPC, Wax Project for NRL, DBPL Pipeline etc.
Construction activities commenced for the following new projects during
the year:
- Wax Project, NRL
- Butadiene Extraction unit, IOCL, Panipat
- CDU/VDU-II at CPCL, Chennai
- Rehabilitation Project at Algiers Refinery
The highly skilled & motivated EIL construction team with unblemished
track record has been instrumental in establishing & monitoring
adherence of construction Quality Management System comprising of
quality plans, test plans including record keeping (FIR), monitoring
special processes for concreting, welding (involving latest NDT
techniques, radiography, ultrasonic test etc) during all phases of
construction to ensure trouble free commissioning/operation of critical
units.
EIL attaches highest importance to HSE policy in execution of all its
projects. This commitment was epitomized by following accolades earned
during the year:
- 48.3 million LTA free manhours at MRPL Ph- III Project of MRPL.
- "Sarvashreshtha Suraksha Puruskar" (Golden Shield) by the
National Safety Council of India (NSCI) for managing best safety
standards in LLDPE/HDPE Swing unit (EPCC-3) at IOCL's Panipat Naphtha
Cracker Project.
- 25 million LTA free manhours at Gas Cracker Project of BCPL.
- 25 million LTA free manhours at Rehabilitation & Adaptation of
Skikda Refinery Project in Algeria for SONATRACH.
- 8.5 million LTA free manhours at DPC Project of OPaL . Process
Design & Development
The Process Design & Development Division of EIL continued its efforts
to secure business from new clients besides serving various existing
clients, both in India and abroad. Prominent jobs undertaken by the
Division during the year include the following:
- Diesel Hydrotreating Technology (DHDT) indigenously developed by
EIL, IOCL (R&D) and IIT Delhi has been implemented for the first time
in Bongaigaon Refinery of IOCL. The unit was commissioned on August 10,
2011. The Performance Guarantee Test Run (PGTR) of the unit was carried
during December, 2011 and all the guaranteed parameters have been
successfully met.
- Light Naphtha Isomerization Technology (LNIT) indigenously
developed by EIL and IOCL R&D has been implemented for the first time
in Bongaigaon Refinery of IOCL. The unit was successfully commissioned
on September 30, 2011. The unit is running smoothly since commissioning
and PGTR of the unit is scheduled to be held in May, 2012.
- Detailed Feasibility Report including configuration study, site
selection, crude receipt facilities and cross country crude pipelines
completed for 18 MMTPA Maharashtra Refinery Project of Hindustan
Petroleum Corporation Limited (HPCL).
- Detailed Feasibility Report including configuration study completed
for Visakh Refinery Modernization Project of HPCL.
- Basic Design, Engineering Package and Detailed Feasibility Report
including cost estimate completed for 35000 TPA INDADEPTG unit of
Guwahati Refinery of IOCL based on technology developed by IOCL R&D and
EIL.
- Prefeasibility completed for processing of Rajasthan crude in Guru
Gobind Singh Refinery.
- Prefeasibility Report for expansion of Guru Gobind Singh Refinery
from 9 to 11.25 MMTPA crude processing capacity.
- Prefeasibility Report to enhance the processing capacity of Bina
Refinery from present 6 MMTPA to maximum achievable capacity
considering low cost expansion.
- Detailed Feasibility Study for a Mini Refinery Project at Bentui in
United State of undivided Sudan.
- Feasibility Study for recovery of Styrene, mixed Xylene and Toluene
from Pygas for IOCL.
- Residual Basic Engineering completed on KBR licensed basic design
package for Propane De-asphalting unit Revamp of HPCL Mumbai Refinery.
- Study on relief valves failures for Bahrain Petroleum Company,
Bahrain.
- Consultancy services to address problems being faced in Delayed
Coker Unit of IOCL Gujarat Refinery.
- Preparation of adequacy check report for EPF-120 Facility at
Kuwait.
- Process Design and Residual Process Engineering services for the UP
Petrochemical Complex Expansion Project comprising of an Ethylene plant
and Polyethylene plant of GAIL (India) Limited at Pata.
- PFR for a Pet coke based Petrochemical complex for producing
Polymers and other valued added products by MRPL.
- DFR and cost estimate for KPRL Refinery Upgrade Project for KPRL,
Kenya
- Detailed Feasibility Report including configuration study for
Mathura Refinery Expansion to 11 MMTPA capacity by IOCL.
Research & Development
With the objective to foster the spirit of innovation and creativity in
the organization, Research and Development Division (R&D) has
contributed significantly in the consolidation of existing
capabilities, development of new technologies & hardware and
enhancement of the portfolio for special technology related areas this
year. The Division is pursuing developmental activities, both in house
and in collaboration with academic institutes and other R&D
organizations like IOCL-R&D, IIP, BPCL (R&D), IITs etc.
- Centre for High Technology (CHT) sponsored Coal to Liquid (CTL)
technology development project undertaken in association with BPCL
(R&D) is progressing well. Micro & bench scale reactors have been
procured and installed at BPCL and kinetic studies are in progress. At
EIL (R&D), cold flow slurry bubble column pilot facility has been
installed. The data generation and analysis is in progress. Basic
design package for Synthesis Gas cleanup pilot facility is ready for
implementation. Design and preparation of process package for pilot
gasifier is also in progress.
- The development project undertaken in association with IIT
Kharagpur for CO removal from Natural Gas is nearing completion. New
amine based solvent (i.e. new formulation of amine blend) has been
developed for which experimental studies for vapor liquid equilibrium,
kinetic data and physicochemical property generation have been carried
out at IIT. The flow simulation has also been completed.
- DHDT technology indigenously developed by EIL and IOCL has been
adopted by Bongaigaon Refinery (IOCL-BGR). The unit was commissioned
and Guarantee Test Run accomplished successfully to produce EURO-IV
Diesel and ATF fuels.
- EIL continued its successful commercialization of CFC technology
developed along with IOCL-R&D. The LPG units at GGSRL Bathinda, IOCL
BGR and IOCL Digboi designed on this technology have been successfully
commissioned.
- EIL developed proprietary structured packings (PARLPAK) have been
supplied to MRPL for CFC prewash column (LPG unit), HPCL for crude
distillation unit and Brahmaputra Cracker and Polymers Limited for gas
dehydration unit.
- For demonstrating INDADEPT technology for Naphtha & Diesel
Desulfurization developed jointly by EIL and IOCL, IOCL is planning to
set up a demonstration cum commercial unit of 39,000 MTA capacity at
Guwahati Refinery to treat heavy gasoline cut of INDMAX (FCC) Naphtha.
The Sulfur content will be reduced from 1000 ppmw to 50 ppmw. It will
not only permit blending of complete heavy gasoline to BS III MS pool
but also provide an edge to Guwahati Refinery to meet future more
stringent specifications of BS IV MS pool with respect to Sulfur. OIDB
has in principle agreed to fund a major cost of the unit (70%). BDEP
for setting up the unit has already been prepared and submitted to
Guwahati Refinery.
- R&D has undertaken the job of Design Multiplication and preparing
BDEP for the High Melting Explosive (HMX) production unit of Terminal
Ballistic Research Laboratory (TBRL). This is a DRDO project of
national importance.
- EIL signed an MoU with BVG Waste Management Limited to prepare BDEP
for modernization of the existing plastic to fuel plant of 2 TPD
capacity for improved performance and safety. After successful
implementation of modernizing 2 TPD plant, BDEP for 5 TPD plant will
also be carried out.
- In order to carry forward their endeavour to develop more efficient
structured packing and high capacity trays, EIL has signed an MoU with
M/s Kevin to commercialize that design.
- EIL has also signed an umbrella MoU with BPCL R&D for taking up
joint development projects.
- EIL has signed an MoU with IIP and NRL to improve Sulphur recovery
efficiency of EIL- IIP developed SOR Process
- Technical proposal based on in-house developed technology for
recovery of CO from flue gases has been submitted to CFCL-Chambal.
- MoU Project for development of dynamic simulation capabilities for
oil & gas separation systems has been completed and a real life case
study completed successfully. The results from our study are comparable
with the actual commercial study carried out by an established external
consultant.
- A project to carry out energy conservation study for Numaligarh
Refinery Limited (NRL) had been undertaken in association with Centre
for High Technology. The energy study has been completed and report
submitted to NRL.
- A multidisciplinary core group (design and engineering groups) for
conducting energy audit/studies is being constituted. Petroleum
Conservation Research Association (PCRA) has already revalidated
empanelment of EIL as energy auditor on PCRA's panel. R&D has increased
its tally of BEE (Bureau of Energy Efficiency) certified Energy
Auditors with three more R&D engineers successfully clearing the
National Certifications Examination for the same administered by the
National Productivity Council.
- Based on innovative work done during the year, the R&D Division has
filed one patent entitled "Oxygen Enrichment Technology using waste
Nitrogen."
Sustainable Development
Sustainable development has been accorded the highest priority.
This requires the reconciliation of Social, Economic and Environmental
Demands - the Three Pillars of Sustainability. At EIL, the
sustainability mandate is not just about contributing to a good cause
or complying with environmental regulations but rather about operating
its business in a manner that is responsible and transparent to all its
stakeholders and to the society at large.
In its commitment to the environment, the company saw the deployment of
state of art technologies in the field of effluent recycle/reuse
leading to Zero Liquid Discharge (ZLD) requirements, carbon management
for control of volatile organic compounds, hazardous and solid waste
management, recovery of oil from oily sludge and treatment of oily
sludge using bioremediation process, opting energy efficient processes
and treatment system as part of its key accomplishments during the
year. The Company's Environment Division continued its progress in the
field of Water & Waste Water Treatment Plants, Environmental Impact
Assessment (EIA), Environment Health Safety Assessment, Feasibility and
other Environmental Studies, which proudly reflect the strength of
Environment Division.
This year EIL is the only government organization that is authorized by
GOI for carrying out EIA studies and was selected from 265 government
and private organization that had applied.
On the societal front, pursuing its goal of inclusive growth, the
Company's CSR Policy was updated and aligned with the national accent
on inclusive growth and the DPE Guidelines on CSR.
This year also saw the company making a planned shift towards a new
approach to business that creates long-term shareholder value by
managing its economic, environmental and social risks and
opportunities.
The company management sees business opportunity in its sustainability
policy. By delivering its services in a sustainable way, and taking a
long term perspective the management hopes to ensure EIL's enduring
future success in harmony with the wider world.
Plant Operations and Safety
The Plant Operations and Safety Division (POSD) of EIL continued to
provide services in the following areas during the year:
- Process design for Offsite Facilities of Refinery, Petrochemicals,
Gas Processing Units, Oil Terminals. Onshore Terminals, Topsides of
Strategic Storages (underground caverns), Cross Country Pipelines, LNG
Terminals etc.
- Safety related studies like Hazards and Operability Study (HAZOP),
Hazard Identification (HAZID), Risk Analysis & Quantitative Risk
Analysis (QRA), Safety Integrity Level (SIL), Safety Audits, Safety
Reviews and Emergency Planning.
- Pre-commissioning & commissioning of process plants, Utilities,
Offsites in refineries, petrochemical and gas processing areas,
terminals of crude oil, product and LNG and pipelines etc. including
total responsibility for LSTK projects and Operating Manuals
preparation.
The following major assignments were completed/were in progress during
the year:
- Process package for offsites and utility facilities of Integrated
Refinery Expansion Project (IREP), BPCL, Kochi.
- Process package for offsites, storage and transfer facilities for
Wax Project of Numaligarh Refinery.
- Process package for SPM and associated onshore and offshore
facilities at Mangalore.
- Process package for augmentation of Kota - Piyala section of Mumbai
- Vizag Pipeline
- Process design of offsites facilities for GAIL Petrochemical-II
project.
- Based on in house developed design capabilities, process package
for design of Vapor Recovery System of MRPL Phase - III project
completed.
- DFR for crude oil pipeline upgradation of OIL Trunk pipeline
system, capacity augmentation of Jamnagar - Loni LPG pipeline of GAIL
and Dabhol - Bangalore Pipeline Phase-II of GAIL.
- PMC/EPCM services for Topside facilities for Strategic Storage of
Crude Oil at Padur for ISPRL, intermediate & product storage and
transfer facilities for OPaL, Dahej and BCPL.
The Division has successfully completed the following major
commissioning assignments during the year:
- Commissioning of 9 MMTPA grassroot Guru Gobind Singh Refinery at
Bhatinda of HMEL.
- DHDT Project of Bongaigaon Refinery of IOCL. IOCL-BGR is the first
refinery in the country to adopt the indigenous technology developed by
EIL-IOCL R&D Consortium.
- Early commissioning of CDU / VDU, Utilities & Offsites of MRPL
Ph-III Project.
- Commissioning of Mundra - Bathinda Crude Pipeline.
- Commissioning of Vijaipur-Dadri-Bawana GAIL Gas Pipeline along with
Vijaipur / Jhagua Compressor Stations.
The following pre-commissioning/commissioning activities were under
progress during the year:
- Commissioning of various units of MRPL Ph-III project.
The Division continued its efforts in securing new business in both
domestic and overseas markets and undertook following major studies
during the year:
- Quantitative Risk Analysis (QRA) for PLL's LNG Terminal at Dahej,
Integrated QRA for entire Panipat Complex of IOCL
(Refinery/Petrochemical/Terminals).
- HAZOP studies for GAIL- I Complex, IOCL Mathura Refinery Complex
and various units of BCPL and OPaL Projects.
- HSE studies including HAZID, HAZOPS, SIL, QRA etc. for Dragon Oil,
Turkmenistan.
- HAZOP study for Hydrogen Plant of BAPCO, Bahrain' Research work on
failure of Relief valves of BAPCO, Bahrain
Development projects initiated earlier like design of Vapour Recovery
System and new business initiatives like O&M services to industry are
in progress.
Heat and Mass Transfer
The Heat and Mass Transfer Division (HMTD) of EIL continued to provide
thermal/hydraulic/mechanical designs for Fired Heaters, Cast/Glass Air
Preheaters, Mass Transfer Systems, Sulphur Recovery Equipments and
Ejectors in addition to thermal design of Heat Exchangers & Air
Coolers.
The Division also continued to provide process services for offshore
jobs of both ONGC and GSPC.
The Division undertook many jobs where various innovative/value added
services along with cost cutting measures were provided. Some of the
key achievements are as follows:
- A prestigious job was undertaken for improving Air Cooler
efficiency for Ruwais Refinery of Abu Dhabi Oil Refining Company
(TAKREER), Abu Dhabi. An Engineering study was carried out to assess
the current performance of Air-cooled Heat Exchangers after a detailed
site survey.
- HMTD has recently carried out design of 3 nos. Inverted Kettle Heat
Exchangers for GAIL-Pata & GAIL-Vijaipur. Inverted Kettle Exchangers
are special type equipment where tube side fluid is under cryogenic
condition and sub- zero temperatures are frequently encountered.
- Based on supportive interaction with a reputed licensor, HMTD
demonstrated its expertise in using HTRI Software. With this
breakthrough, EIL now has proven capability in design of Inverted
Kettle Exchangers for cryogenic service. This will result in
significant cost savings to our clients and eliminating monopolistic
approach of vendors.
- HMTD rendered services to IOCL, Mathura for enhancing capacity of
CDU heaters corresponding to 11 MMTPA including replacement of burners
for reducing NOx emission. The job included site survey to ascertain
the current operating performance & identification of constraints.
Basic engineering data along with burner technical / tender
specifications have been furnished to enable execution by client to
meet the challenging shutdown requirements in a fast & reliable manner.
- HMTD rendered services to Ruwais Refinery of TAKREER for the study
for performance improvement & feasibility to install APH in their
existing crude heater. Client was facing chronic problems of high flue
gas temperatures/flame impingement in the heater. The study involved
site survey & suggesting remedial measures to be adopted for safe
operation of the heater. To provide efficient services, an interactive
philosophy was adopted through periodical discussions/presentations
leading to time saving to conclude the study.
- Reliance Industries Limited (RIL), Vadodara placed an order to
study for capacity enhancement of their Steam Superheater. As a cost
saving measure, RIL desired to utilize the existing heater to
super-heat high pressure steam for feeding to downstream turbine.
Innovative revamping techniques with least cost have been suggested to
client as part of the study to achieve desired objectives.
- The Division also handled major projects in the offshore, onshore
and multiphase pipeline sectors. With its In-house process design
capabilities and expertise, the Division has been successfully
delivering the milestones for New Gas Injection/Gas Lift/Oil facilities
for ZADCO, Abu Dhabi; implementation of HAZOP recommendation for ADMA-
OPCO, Raw and Produced Water Treatment and Injection facilities for
Petrolera Indovenezolana, PDVSA, Venezuela; Wellhead Platform/Process
cum Living Quarter platform and sub-sea pipeline projects under Deen
Dayal Field Development Project of GSPC; FEED packages for WO-16 and
Cluster-7 platforms & Revamp of 39 unmanned wellhead platforms, GTG
Replacement at Sagar Lakshmi platforms for ONGC.
- Division continued its efforts in technology development and
knowledge acquisition through MoU with Kevin Enterprises Limited,
Mumbai for joint development of various mass transfer column internals,
e.g, high capacity trays, structured packing.
Specialist Materials and Maintenance Services
The Company continued to provide specialist materials and maintenance
services to its clients in Petroleum, Petrochemical, Metallurgical and
Infrastructure sectors during the year. Some of the important
activities are:
- Health Check study for GAIL plants in Vijaipur, Gandhar, Usar and
Vagodia
- Health study & RLA for critical equipments of Indo-Gulf Fertilizer
Ltd.
- Health assessment & preparation of Development Plan for Trincomalee
Oil Storage Terminal of Lanka IOC, Sri Lanka.
- Study of CP System in Tata Chemicals, Babrala, UP
- Condition assessment of 30" Crude Pipeline, ONGC- Ahmedabad
- Review of Refractory & Insulation in Mombasa Refinery of Kenya
Petroleum Refinery Ltd. ,
- Failure Analysis of Cooling water Pumps of Essar Oil Ltd.
- Refractory Lining design & engineering analysis for Lifting of
Combustor in Mundra Unit of Philips Carbon Black.
- Refractory Lining modification in Mangalore Chemical & Fertilizer
Ltd.
- Technical advisory services to HPCL, Vizag and to various
refineries of IOCL.
- Material Selection for equipment, piping and pipelines for various
on-going projects viz., GGSR, MRPL, OPaL, BCPL, NPCIL and GSPC.
- SMMS Division has been advising and specifying on the Corrosion
Monitoring Systems, Inhibitor Injection Systems, Corrosion Protection
Coatings, Cathodic Protection Systems for Onshore and Offshore
pipelines and Chemical Cleaning Systems for new plants.
- SMMS has been actively involved in evaluating newer materials,
fabrication and inspection techniques for the benefit of industries and
have also contributed to the National and International Standardization
bodies like BIS and ISO.
Environmental Engineering
The new green economy has propelled the world to opt for stricter
environment norms and have opened up new vistas for Environment related
business. Taking initiative in this direction, the Environment Division
took steps for the implementation of clean and green technologies in
order to reduce carbon footprint of the project. The state of art
technologies in the field of effluent recycle/reuse leading to Zero
Liquid Discharge (ZLD) requirements, carbon management for control of
volatile organic compounds, hazardous and solid waste management,
recovery of oil from oily sludge and treatment of oily sludge using
bioremediation process, opting energy efficient processes and treatment
system, have given the Division a new vision. Environment Division
continued to stride in the field of Water & Waste Water Treatment
Plants, Environmental Impact Assessment (EIA), Environment Health
Safety Assessment, Feasibility and other Environmental Studies, which
proudly reflect the strength of Environment Division.
Some of the major achievements of Environment Division include the
following:
- Successfully commissioned Wet Air Oxidation Plants at MRPL,
Mangalore and Guru Gobind Singh Refinery at Bathinda based on in-house
developed technology.
- Successfully completed EIA reports for GAIL Pata, GAIL Vijaipur,
Petronet LNG, and CRZ clearance for Kudankulam Nuclear Power Plant
(KKNPP).
- Successfully completed Environmental Health Risk assessment for
NTPC Super Thermal Power Station at Kaniha.
- Estimation of EIL's Carbon footprint for EI Bhawan and R&D Centre.
- Study for IOCL Vadodara for the improvement in the existing
Effluent Treatment Plant, Feasibility Studies for Desalination Plant at
Barmer, Rajasthan.
- Process Package for Solid Waste Incinerator at IOCL, Paradip, a
first for EIL
- Engineering work for balance of plant for KKNPP 3-6 for NPCIL. The
highlight of the project is comparative analysis of Thermal
Desalination and Reverse Osmosis.
- Consultancy services to Areva / Reliance Solar Thermal Power Plant
at Rajasthan for their water packages.
Information Technology Services
Information Technology Services (ITS) Division of EIL continued to
provide critical IT enabled services during the year. This year the
focus has been to develop/implement systems resulting in fast execution
of projects, productivity enhancement, cost reduction, faster decision
making and better services to clients. Some of the activities
undertaken were :
- Process Data Sheet Integration Systems (PDSIS) has been implemented
for generation of Process data sheets and a centralized knowledge
database for storage of technical parameters of various equipment. This
will decrease time for down stream engineering activities for the
future projects thereby reducing time schedules and ensuring
consistency in the quality of documents.
- To ensure timely completion of project activities, feature to
generate auto alerts have been built in various software systems such
as Electronics Document Management System (eDMS), Project Progress
Monitoring System and Vendor Document Management System.
- To automate activities relating to engineering functions,
development of workflow based software systems has been initiated.
- Web based portals, integrated with eDMS of EIL, have been developed
for electronic/on-line exchange of documents with suppliers,
contractors, clients etc.
- Online Concessions and Deviations Management System has been
implemented to manage entire life cycle of concessions and deviations
submitted by suppliers and contractors. This shall reduce the decision
making time on such matters.
- As a part of Green Initiative, printed reports in many systems have
been reduced considerably and information is transmitted/exchanged
electronically in a secured manner.
- Developed on-line e-investment system for Fixed Deposits and other
investments.
- On-line Campus Recruitment System and On-line Induction System for
Management Trainees/new joinees has been put in place.
- An Enterprise Risk Management System (ERMS) has been implemented to
identify and manage existing as well as new risks in a planned and
structured manner. The system shall increase the effectiveness of risk
reporting structure and involvement of all the employees within their
own areas of responsibility across the ERM phases. It shall also
facilitate the accurate, complete and timely escalation of risk
information to support management decision making.
- To enhance the degree of continuity for EIL's business operations
and to plan for the risks relating to any disaster, initiatives have
been taken to set up a Disaster Recovery Centre at EIL, Chennai.
Procurement Services
The Procurement Services Division of EIL provides complete supply chain
management services for various projects handled by EIL, both as a
consultant and a contractor. Timely and efficient procurement of goods
and services is a major and critical factor in determining EIL's
success in execution of projects.
The Division has been spearheading implementation of newer technologies
in order to upgrade the efficiency and effectiveness of procurement.
Over the years, all procurement functions have been IT enabled - from
the receipt of an indent upto Inspection, Dispatch and Transportation
of the Equipment. In addition, the Division has already implemented
e-procurement as well as reverse auction for its contracting and
purchasing. The Division has an integrated in-house ERP & EDMS
application linking all procurement functions across various
geographical locations.
Public procurement has three vital components, i.e., transparency,
equity and fairness. EIL is continuously focusing to ensure the same
whilst simultaneously improving the procurement
Mar 31, 2011
The Shareholders
The Directors have great pleasure in presenting the 46th Annual Report
together with audited accounts of the Company for the year ended March
31, 2011 along with Audited Statement of Accounts, the Auditors' Report
and Review of the Accounts by the Comptroller and Auditor General of
India.
2010-11 in Retrospect
EIL continued its good performance during the year 2010-11. The salient
features are as follows:
Turnover : Rs. 282328 lakhs
Profit Before Tax (PBT) : Rs. 78453 lakhs
Profit After Tax (PAT) : Rs. 52251 lakhs
Turnover from core consultancy business increased y-o-y by 7 % to Rs.
112794 lakhs. LSTK business increased y-o-y by 81 % to Rs.169534 lakhs.
Dividend
The Board of Directors of the Company has recommended for the financial
year 2010-11, a final dividend of Rs. 4/- per share (of face value of Rs.
5/- each) in addition to Rs. 1/- per share interim dividend already paid
during the year. With this, the total dividend for the financial year
2010-11 works out to Rs. 5/- per share. Payment of final dividend is,
however, subject to approval of the shareholders in the Annual General
Meeting.
Investor Relations
Company is committed to continually improve its Corporate Governance
Practices for effectively managing its businesses and for protecting
the interests of all stakeholders. Our management is responsive for
ensuring that the performance of the Company is adequately reported to
its shareholders, investment community, relevant regulators and
concerned public on a regular basis.
An Investor Relations (IR) Cell has been constituted under Director
(Finance), as a nodal intermediary with investment community for
disseminating information on Company in timely, accurate and consistent
manner. IR Cell is responsible for creative effective channels of
communication in form of press, website, conference, road-show and
analyst meets for periodically disseminating company information such
as financial results, dividend policy, shareholding pattern,
investor/analyst reports and presentations and news updates.
Senior Management is actively engaged in annual meets and conferences
for enabling financial community to understand Company's business model
and to share with them business outlook strategic direction and growth
plans.
Company plans to exploit potentialities of various channels of
communication for effective business communication and information
sharing. Online discussion forums, group conferencing, webcasts,
newletters and tablet computing are being planned.
EIL remains committed to creation of an open and transparent
environment for reaching out to existing and potential investors and
other stakeholders.
Management Discussion & Analysis
A separate report on Management Discussion and Analysis is annexed to
this Report.
Sector wise details of operations of the Company are given below:
Petroleum Refining
Petroleum Refining sector continued to play a dominant role in
Company's business. During the year, EIL has achieved good progress on
the following major jobs, some of which were commissioned / likely to
be commissioned in the next financial year. These jobs include :
- 6 MMTPA grassroot Bina Refinery of Bharat Oman Refineries Ltd.
(BORL): All the process units were commissioned during the year. BORL
is now taking up commercial production. This refinery has full
conversion hydorcracker unit integrated with diesel hydrotreater. The
pet coke produced in Delayed Coking Unit (DCU) will be used for power
generation in the Captive Power Plant (CPP).
- 11.5 MMTPA BPCL-Kochi Refinery's CEMP-II Project (Capacity Expansion
& Modernization Project - II) at Kochi : All the process units of this
project were mechanically completed and commissioned during the year.
Petroleum products meeting Euro III & IV specifications are being
dispatched to consumers from the Kochi Refinery. Completion of this
project was indeed challenging, given the geographic constraints and
long spell of one of the highest rainfalls in the country.
- Euro-IV Project of CPCL : The project comprising of NHT-Isom and DHDT
Units executed on LSTK-OBE mode was commissioned during the year.
- For the implementation of Euro III & Euro -IV fuel compliance in
north-east Assam, EIL was engaged for upgradation of Refinery of IOCL
at Bangoigaon and by NRL for their Numaligarh Refinery for the
following units :
- 1.2 MMTPA Diesel Hydrotreater Project (DHDT) of IOCL- Bongaigaon
Refinery was completed during the year. For DHDT Unit, EIL-IOCL,
indigenously developed technology was used and for the HGU, Sulphur
Block (SRU, SWS & ARU) and associated Utilities & Offsites, EIL's
indigenously developed technology was used.
- Diesel Quality Upgradation Project (DQUP) of NRL : The project was
completed within a shut-down period of 50 days and this could be
achieved by adopting meticulous planning of material and resources
available at site.
- Panipat Refinery Additional Expansion Project (PRAEP) : EIL has
successfully executed, a mega revamp project of IOCL's Panipat Refinery
raising the refining capacity from 12 MMTPA to 15 MMTPA. The mega
shutdown was executed concurrently in Crude and Vacuum units,
Hydrocracker, Delayed Coking Unit and Amine Regeneration unit with zero
lost time incident and involving huge quantity of existing piping and
equipment replaced with new facilities.
- CDU/VDU-III and NHT/CCR Revamp projects of Chennai Refinery of CPCL
were completed and are under full commercial production.
- FCC Project at HPCL's Mumbai Refinery was mechanically completed in
December, 2010, and fully commissioned thereafter.
- 9 MMTPA grassroot Guru Gobind Refinery Project of HPCL - Mittal
Energy Limited at Bathinda has made steady progress and 96.4% of
physical progress has been achieved as on 31.03.2011. The facilities at
SPM ( Onshore & Offshore) for receiving crude from tankers and crude
oil terminal for storage and onward pumping to refinery through 1014 km
of 30" / 28" pipeline have been mechanically completed / tested with
water and are ready for crude-in upto COT facilities. All the major
equipments have been delivered and installed in position at Bathinda
site. CDU / VDU, the mother unit has been mechanically completed. The
balance work on all other downstream process units is progressing in
full swing and the units are being mechanically completed progressively
enabling commissioning of the entire complex by the third quarter of
2011-12. - Mangalore Refinery Ph-III Project of MRPL involves capacity
expansion from 12 MMTPA to 15 MMTPA with product quality improvement to
Euro-IV specifications. The entire project is being implemented on
hybrid mode of execution including LSTK/OBE/conventional system. The
project activities are in full swing with LSTK/ OBE & EPCM contractors
having fully mobilized for all the units and Utilities & Offsites.
Engineering and procurement activities are nearly complete.
Construction activities of the project are at the peak despite the
obstacles posed by inclement weather during the monsoon spread over 5-6
months period.
MRPL under Phase-III Expansion Project have embarked upon a major
initiative to not only upgrade the value of the products from their
existing refinery, but also to enhance their profitability considerably
by installing a Petrochemical Fluidised Catalyte Cracking (PFCC) for
production of Polymer Grade Propylene. The PFCC Unit has been awarded
to EIL on OBE convertible to LSTK mode. The PFCCU forms the key
secondary processing facility of this Project and is one of the pivotal
units which add substantive value to the Project. The unit has been
licensed by M/s. Shaw Stone & Webster and is designed for a high
severity operation with a capacity of 2.2 MMTPA to produce about
445,000 TPA of Polymer Grade Propylene. The challenge in this project
is highly exacerbated on account of the extreme criticalities arising
out of the unit size and associated complications. The sheer magnitude
and the volume of work involved in the Project itself poses critical
challenges of building one of the most complex process units in the
Refining industry, implemented hitherto in India. SRU Block is also
being implemented on OBE convertible to LSTK mode. Engineering and
procurement activities are nearing completion and construction is in
full swing for the SRU Block.
MRPL also awarded the Polypropylene Unit (PPU) to EIL on OBE
convertible to LSTK mode of implementation. Detailed engineering and
procurement activities are in the advanced stage of completion. The
site execution of PPU at MRPL, was one of the most challenging tasks,
due to uneven terrain at the site. Work at this site included piling,
foundations and superstructure works, which are currently progressing
well at site.
Engineering, procurement and construction are in advanced stages for
the Wet Air Oxidation (WAO) Unit at MRPL Phase-III, awarded to EIL on
LSTK basis. This is the first WAO unit where EIL is the licensor.
- EIL is also providing PMC services for implementation of 366 MW
Captive Power Project (CPP) of IOCL's 15 MMTPA Paradip Refinery
Project. BHEL is the LSTK contractor for this Project. Various
activities for this project are in full swing.
- Engineering and procurement activities for CDU/VDU-II Revamp of CPCL
are progressing well.
- EIL is also offering PMC Services for New Coke Chambers & Allied
Modernization Facilities at Guwahati Refinery of IOCL.
Turnover from consultancy and engineering segment increased by 7 % to ?
112794 lakh. Lumpsum Turnkey project segment increased by 81 % to?
169534 lakh.
A number of new project assignments were bagged by EIL during the year
2010-11 and work has commenced on all these projects, These include :
- DFR for grassroot Refinery in Maharashtra for HPCL, Mumbai.
- EIL is also awarded the contract for Project Management Services for
BPCL-Kochi Refinery for their new Integrated Refinery Expansion Project
(IREP) at Kochi. The scope of work includes selection of licensors,
preparation of detailed feasibility report and site grading. The work
on this project has commenced.
- EPCM services contract for Wax Project of NRL was awarded to EIL
during the year. The project involves setting up of Wax Plant,
consisting of Solvent De-oiling Unit (Licensor: EIL along with IIP) and
Wax Hydro Finishing Unit (Licensor: Axens, France) and associated
Utilities and Offsites to produce 50,000 MMTPA of Paraffin Wax
including 4,500 MMTPA Semi Micro-Crystalline Wax.
In addition number of new project studies were taken up during the
year. Many of our major project assignments originate from these
studies. This is a sign of confidence that our customers repose in our
Company's technological expertise, particularly our ability to provide
complete range of services from concept to commissioning.
Petrochemicals
This year also witnessed significant growth in the Company's
Petrochemical segment. During the year, EIL continued to make
significant progress on following major jobs.
- Assam Gas Cracker Project of Brahmaputra Cracker and Polymer Limited
(BCPL), a grassroot Petrochemical project being executed on
conventional mode at Lepetkata near Dibrugarh has made significant
progress during the year. Procurement for critical equipment & award
of major construction contracts has been completed. Engineering is in
advanced stage. Once completed, this complex will produce HDPE/ LLDPE
and PP and availability of these products shall boost the development
of plastic industry in North-East region.
- Dahej Petrochemical Complex of ONGC Petro-additions Limited (OPaL) is
being executed on PMC - LSTK mode. Construction activities for
upstream cracker unit are in full swing. Significant progress has been
achieved in award of LSTK packages for various downstream units,
Utilities & Offsites. The Project consists of 11,000 KTA Dual Feed
Ethylene Cracker, HDPE, LLDPE, PP Units and associated Utilities and
Offsites.
- EIL has been awarded the prestigious, fast track, GAIL Petrochemical
Complex - II Project during the year. The project has facilities at
Vijaipur & Pata consisting of Gas Sweetening, Gas Cracker, C2/C3
recovery, LLDPE/HDPE Swing, Butene-I units as well as Utilities &
Offsites. The Gas Processing Unit (GPU) at Vijaipur at a capacity of
21.71 MMSCMD, apparently is one of the largest gas plants being
designed in the world for recovery of C2/C3 fraction as feed to GCU.
- GAIL took the unique initiative of nominating the Licensor (M/s Shaw
Stone & Webster) for GCU thereby giving impetus to the project.
Licensor selection for downstream units is also completed. Utilities &
Offsites facilities have been sized and infrastructure works are
proceeding in full swing at both sites. Advance action has been taken
for procurement of long lead items like compressors, steam generation
package, columns etc.
- The Butadiene Extraction Unit (BDEU), IOCL's Panipat Naphtha Cracker
Project (PNCP) has been awarded to EIL in Oct 2010 and is being
executed on EPCM basis. The 138,000 TPA capacity unit has been licensed
by CB & I Lummus. Engineering & procurement activities for the project
are in progress.
Pipelines
EIL has been aggressively working in areas of oil & gas transportation
and distribution in India and abroad. Following pipeline projects were
successfully completed and commissioned during the year:
- 48" (largest diameter gas pipeline) x 498 km Vijaipur-Dadri and 36"
/20"x 95 km Dadri-Bawana Natural Gas Pipeline of GAIL.The project was
completed well in time despite the challenges of river crossings at
Chambal & Yamuna.
- 18 "x 257 km Bina-Kota multi product pipeline of BPCL.
- Short connectivity Gas Pipelines from Dadri-Bawana Pipeline to
Sonepat, Meerut, Agra, Ferozabad for GAIL, NDPL and IOCL Dadri Terminal
- 30"/24"x300 km NGL Pipeline of GASCO, Abu Dhabi.
Following pipeline/ associated projects handling oil & natural gas are
under execution :
- Two additional Compressor stations at Chainsa (Haryana) and at
Kailaras (Madhya Pradesh) on Vijaipur-Dadri Pipeline of GAIL.
- 30"/28" x 1014 km Mundra-Bathinda Crude Oil Pipeline of HMPL
- 36"/30"/24"/18" x 995 km Dabhol-Bangalore Natural Gas Pipeline of
GAIL.
- 10" X 26 km LPG Onshore/Offshore Pipeline from BPCL/HPCL Mahul
Refineries to Uran for BPCL.
- 18"/16" x 275 km Natural Gas Pipeline from Vijaipur to Kota &
Spurline to Chittorgarh for GAIL.
During the year, EIL has been selected for the following new major
pipeline projects for which work is under progress:
- EIL bagged South Jetty Development Pipeline Project at Paradip for
loading/unloading of petroleum products and crude oil from IOCL Paradip
Refienery comprising 21 nos. 4" to 38" pipelines with a total length of
140 kms. This jetty will handle variety of oil & gas products including
crude and is first of its kinds in India.
- 46 no. of flow lines of various sizes(3" to 20") totalling to 240 km
for NPCC/ADCO, Abu Dhabi
- Health & Integrity Check of City Gas Distribution network of Adani
Gas in Lucknow City and its integration with Green Gas Limited.
- Detailed Feasibility Report (DFR) for augmentation of Jamnagar -
Loni, LPG Pipeline of GAIL. The Jamnagar Loni pipeline is one of the
longest LPG Pipelines in the world .
- 12" x 100 km Hazira-Dahej Naphtha Pipeline for ONGC.
In addition, EIL intends to diversify into City Gas Distribution on
owner/ operator mode and bid for various cities as equity partner for
new pipeline projects currently under bidding for PNGRB.
Offshore Oil & Gas
During the year, EIL continued to provide PMC services to GSPC for the
following projects for their Offshore Block.
- Wellhead Platform
- Process -cum-Living Quarters Platform
EIL is executing SPM and Associated Facilities Project of MRPL at
Mallavaram (A.P.) on open book estimate basis. After installation of
these facilities, MRPL shall be able to import crude by VLCC Tankers
upto 300000 DWT capacity resulting in cost savings.
EIL is also providing pre-award services to ONGC for WO-16 Cluster,
Cluster-7, BHE and associated sub-sea pipelines projects.
EIL has received work orders for providing post-award services of WIN
Revamp project of ONGC and crude handling facilities for IOCL at
Paradip. The crude handling facility shall meet the requirements of
Paradip Refinery including other eastern refineries of IOCL.
EIL is also entering into cooperation agreements with multinational
companies having expertise in deep water engineering. This is viewed
as an emerging sector for the Company.
Onshore Oil & Gas
GSPC, as a part of Deen Dayal Field Development Project, is
implementing an Onshore Gas Terminal (OGT) facility at Mallavaram
(A.P.). The project is being executed on OBE - LSTK mode consists of
two trains of 100 MMSFD each with GDU, GSU, CSU and Sulphur Recovery
Unit and associated Utilities & Offsites. The process package has been
finalized and engineering procurement are in progress.
EIL is also providing PMC services for additional gas processing
facilities for ONGC at Hazira.
Strategic Storages
In view of rapid economic growth and increasing energy demand, the
issue of energy security has assumed importance. The country's high
dependence on import for its oil and gas needs, Government of India has
decided to accord high priority to securing India's energy security
objectives; and is constructing a buffer for reserve supply of crude
oil to deal with any disruption in the supply chain.
Under Phase-I of the crude oil strategic storage programme, Government
of India is developing crude oil storages at three locations, viz.
Visakhapatnam, Mangalore and Padur. Sub- surface Projects Division
(SSPD) of EIL is executing these three underground rock cavern
projects. The project at Visakhapatnam is in advanced stage and
mechanical completion is expected to be achieved by October 2011.
Under Phase-II of the crude oil strategic storage programme, EIL
prepared the pre-feasibility report for storage of crude oil and
petroleum products in underground rock caverns, in-ground concrete
tanks and salt caverns. Subsequently, EIL has, on advice of Indian
Strategic Petroleum Reserves Ltd., submitted a
proposal for preparation of detailed feasibility report for such
storages, at four locations. EIL expects to be awarded the project
shortly.
EIL is striving to attain design capability in such areas of
underground storage. Having engaged and gained expertise from foreign
back-up consultants for the projects at Mangalore and Visakhapatnam,
EIL is executing the Padur project independently without the services
of a back-up consultant. Services of an expert have been sought solely
for the review of design of critical items executed by EIL.
Metallurgy
The Metallurgy Division of EIL continued to excel during the year, far
exceeding the client's expectations. The following major projects were
implemented/ and are in various stages of implementation :
- The Second Phase Expansion of NALCO Aluminium Smelter (from 345,000
TPA to 460,000 TPA) at Angul, Orissa has been completed.
- The Second Phase Expansion of NALCO Alumina Refinery at Damanjodi,
Orissa (from 1.575 MMTPA to 2.1 MMTPA) Bauxite Mines at Panchpatmali
(from 4.8 MMTPA to 6.3 MMTPA) are under execution.
- Fourth Stream Upgradation Project (from 0.525 MMTPA to 0.7 MMTPA) of
Alumina Refinery at Damanjodi of NALCO is under execution.
- Engineering services are being provided for Mahan Aluminium Smelter
(capacity 360,000 TPA) of HIL (Hindalco Industries Ltd), at Singrauli,
M.P. and for Aditya Aluminium Smelter Project (capacity 360,000 TPA) of
HIL at Lapanga, Orissa. Engineering for these projects is in advanced
stages.
Infrastructure
The Infrastructure Division of EIL is providing Project Management
services, Third Party Inspection services, Quality Assurance services,
as "Independent Engineers" services and working also on "Deposit
Concept" for various clients.
The clients include State Trading Corp, Indian National Science
Academy, Petroleum Conservation Research Association, Apparel Export
Promotion Council of India, Indira Gandhi National Open University, Oil
India Limited, Indraprastha Gas Limited, Defence Research Development
Organization, Nationazl Highways Authority of India, Airports Authority
of India, Sardar Sarovar Narmada Nigam Limited, Delhi Jal Board, Delhi
University, New Delhi Municipal Corporation and Housing & Urban
Development Corporation.
The projects like Extension Campus of IIT Roorkee at Greater NOIDA,
Development of Rugby Stadium for Commonwealth Games 2010 at Delhi
University & OIDB Bhawan for Oil India Development Board (OIDB) were
completed during the year.
During the year, EIL was awarded PMC services for Development of
Regional Biotech Centre at Faridabad for National Institute of
Immunology and Data Centers for Unique Identification Authority of
India at Delhi/ Bengaluru were secured. Also TPI works for Indo-China
Border Road works has been secured from Ministry of Home Affairs.
The current financial year witnessed commencement of the assignment for
development of campus for Rajiv Gandhi Institute of Petroleum
Technology at Sibsagar, Assam.
Efforts are on to venture into EPC/ PPP projects in different sectors,
especially the water sector. A special Water Initiative has been taken
forward by the department to secure major jobs in the water sector in
the country. Also efforts are on for gaining consultancy services for
infrastructure projects in the areas of Urban Development, Intelligent
and Green buildings, Highways and Airports, Solid Waste Management etc.
EIL's Business Growth Initiatives
EIL has diversification plans for the following strategic areas :
Fertilizers
Under the business growth initiatives pursued by the Company, EIL
targeted 'Gas based fertilizer plants' as one of the growth areas for
exploring new business opportunities. To secure new jobs, EIL made
continual efforts which culminated into award of an EPCM services
contract from M/s Jaiprakash Associates Ltd, New Delhi for their
fertilizer units at Panki, Kanpur. The new units of Ammonia (2200MTPD)
and Urea (2x1925MTPD) along with associated Utilities/Offsites shall be
completed within a schedule of 33 months. The basic process design
package shall be provided by M/s KBR, USA for Ammonia and M/S TOYO,
Japan, for Urea. EIL's scope shall consist of residual process
engineering, detailed engineering for all Utilities and Offsites with
overall project management services.
Water and Waste Management
In this sector, EIL intends to focus on water desalination and
treatment projects, urban water distribution projects, waste water
collection and treatment, waste water disposal; and residue disposal
projects. EIL will continue to target engineering consultancy and PMC
opportunities as well as EPC projects. A major project of Laying of
Interceptor Sewerage System along Najafgarh, supplementary & Shahdara
Drains for Delhi Jal Board (DJB) is under execution.
City Gas Distribution
This sector is another sector which has a high growth potential. EIL
believes that given its track record of providing engineering
consultancy and EPC services for urban infrastructure projects and
cross-country hydrocarbon projects, the city gas distribution sector
provides attractive opportunities. EIL intends to pursue strategic city
gas distribution projects through equity investments to own and operate
such networks. Memorandum of Understanding (MoU) has been signed with
GSPC in this area.
Power
Power Division has been created during the last quarter of 2010 with a
vision to diversify in the power sector and benefit from the
considerable opportunities in Nuclear, Thermal, Solar and other renewal
energy projects. The decision to diversify has been taken considering
an estimated investment of the order of Rs.12.9 lakh crores in the
electricity sector in the next five years.
- Nuclear
With a view to expand its operations in the Nuclear Sector, EIL has
signed a Memorandum of Cooperation (MOC) with Nuclear Power Corporation
of India Ltd. (NPCIL). Under this agreement, EIL shall carryout the
engineering, procurement, construction and project management for
nuclear and balance of plant areas of nuclear power plants. EIL has
also been selected by NPCIL for carrying out Environment Impact
Assessment (EIP) for their upcoming nuclear power project in Gujarat.
EIL has also signed a Memorandum of Association with ITER, India,
against which EIL is providing engineering services for cooling water
and heat removal systems.
- Captive Power Plants
EIL is providing PMC and technical services for captive power plants
for various clients and has also undertaken a Detailed Project Report
along with tender preparation and evaluation for CPP for Kribhco.
- Renewable Energy
As a part of its efforts to enter into renewable energy sector, EIL
participated in the first phase of the National Solar Mission to bid
for a 5 MW Solar Photovoltaic Power Project along with GAIL PMC
services were also provided to GAIL for their bid for a 50 MW Solar
Thermal Project. EIL intends to aggressively pursue solar thermal
projects which offer synergy with EIL's capabilities.
Turnkey Projects
EIL is executing turnkey projects either on LSTK mode or on the 'Open
Book Estimate' (OBE) basis. Following jobs made substantial progress
during the year.
- Euro-IV Project of CPCL comprising of NHT-Isom unit and DHDT unit
being executed on LSTK-OBE mode was commissioned during the year.
- Significant progress was achieved on three OBE convertible to LSTK
packages, namely PFCC, SRU Block and PP of MRPL Refinery Expansion
Phase III Project.
- Wet Air Oxidation (WAO) package of MRPL Phase -III Refinery Expansion
Project is being executed as LSTK package by EIL.
- SPM and associated facilities project of MRPL Phase-III project is
being executed on OBE mode.
- Basic Engineering was completed and other project activities are in
progress for the On-shore Gas Terminal Project of GSFC at Kakinada, A
P. This is being executed on OBE mode.
Overseas Assignments
There has been steady progress with EIL's global expansion plans during
the year. Apart from continuing success with existing projects, EIL
was also able to bag new overseas assignments during this year.
Assignments completed during the year include:
- Replacement of NGL Pipelines Network Project, for M/s GASCO, Abu
Dhabi
- Olefins Conversion Unit (OCU) and Polypropylene Unit (PPU) of Abu
Dhabi Polymer Company Ltd. (Borough) of Ruwais, Abu Dhabi
Work progressed well on the following jobs during the year:
- Design & detailed engineering services to NPCC for Qusahwira Field
Development 1.8 MM BOPD Project of ADCO for Abu Dhabi.
Abu Dabhi Company for Onshore Oil Operation (ADCO) has awarded
Qusahwira Project to National Petroleum Construction Company (NPCC),
Abu Dhabi on EPC basis. NPCC, in turn have awarded detailed
engineering services to EIL. Qusahwira Project (Phase-1) mainly
consists of two group gathering and crude processing stations, namely,
Central Degassing Station (CDS) and Remote Degassing Station (RDS-1)
and a 14" - 80 km. long main crude transfer oil line. EIL was qualified
as an engineering consultant under stiff international evaluation and
competition. EIL shall also provide field engineering support,
commissioning support and inspection & expediting support to NPCC on
call-basis (reimbursement basis).
- Replacement of GUP Hydrophor Fire Water System Pumps at Ruwais
Refinery of Abu Dhabi Oil Co., Abu Dhabi.
- New Services Contract (till January 2013) for Development of
Engineering Capabilities for M/s SONATRACH, Algeria.
- Rehabilitation and Adaptation Project of Skikda Refinery and Algiers
Refinery of SONATRACH, Algeria
- Engineering Services to M/s Bahrain National Gas Company, Bahrain.
There has been steady progress with EIL's global expansion plans during
the year. Apart from continuing success with existing projects, EIL was
also able to bag new overseas assignments during this year
New major assignments secured by EIL during the year include:
- Pre-bid engineering services for Inter Refinery Pipeline-II (IRP-II)
- Project of TAKREER, UAE of M/s National Petroleum Construction
Company (NPCC), Abu Dhabi
- Engineering services for assess & select for Heat Exchanger Study -
ZWSC/ GGII for M/s Abu Dhabi Marine Operating Company (ADMA-OPCO), Abu
Dhabi
- Pre-bid engineering services for Hasbah-Arabiyah Field Development
Project of Saudi Aramco for M/s National Petroleum Construction Company
(NPCC), Abu Dhabi
- Design and Engineering services for Water Injection Plant and
Cathodic Protection System for Pipelines for M/s Petro Venezolana S.A,
El Tigre, Venezuela
- Engineering services to M/s BAPCO, Bahrain
- Design and detailed engineering services to M/s Bahrain National Gas
Company, Bahrain
- Feasibility study & FEED for revamp of Effluent & Drainage Facilities
at Sabhan & Ahmadi Depots for KNPC, Kuwait
- Licensor selection for Sohar Refinery expansion Project for ORPC Oman
- Consultancy Services for pre-project works in respect of DUQM
Refinery and Petrochemicals Complex for Oman Oil Company (OOC), Oman.
Engineering
In the course of providing basic and detailed engineering services for
our ongoing projects, Engineering Division of EIL continues its pursuit
of excellence. All work processes in Engineering are fully computerized
and workflows of different departments are seamlessly integrated.
Engineering teams working at all our regional offices are also
integrated and follows same mode. Some of the major independent
assignments undertaken by Engineering Division during the year include:
- Procurement engineering for 34 MW Gas Turbine Driven Pipeline
Compressors for GAIL Projects.
- Review of procurement engineering for 65 MW Steam Turbine Driven
Cracked Gas Compressor and 35 MW Refrigerant Compressors for OPaL
Project. These are the largest machines of its kind undertaken by EIL.
- Engineering, supply and installation of one the World's largest P. P.
Extruders for MRPL.
- Design, engineering and review of Tall Towers of maximum weight 1450
MT, 11072 mm dia and 124650 mm height executed by Climbing Jack Method
for OPaL Project.
- Design, engineering and installation of VGO, HDS reactor of alloy
steel construction of maximum weight 780 MT, 4485 mm dia and 37885 mm
height erected by Strand Jack Method at BPCL, Kochi Refinery Project.
- Procurement engineering for 2.5 MW Diesel Engine driven pump
packages, the largest of it's kind ever engineered & procured by EIL
for SPM of MRPL Project.
- Conceptual design & review of special Duplex SS cavern pumps for
crude service & seepage water service for approx. 90m depth underground
rock caverns, first time by EIL.
- Engineering, layout and composite analysis involving very high pipe
sizes for PFCC unit of MRPL including a maximum size of 127" for the
first time.
- Engineering for 220 kV, 180 MVA regulating & rectifier transformers
for Hindalco's Aditya & Mahan Aluminum Smelter projects.
- Engineering for 360 MW CPP involving Frame-9, 118 MW GTGs, 30 MW STGs
and 66kV Double bus Gas Insulated Switchgear for bulk power
distribution for IOCL Paradip Refinery Project.
- Engineering for 66 kv in plant Power distribution involving 66 kv GIS
& 66 kv Cables for OPaL, Dahej Project.
- Implementation of state-of-the-art Wireless TETRA (Terrestrial
Trunked Radio) based mobile communication for voice and short date
services and emergency services like Public Address/General Alarm
(PAGA) system in Guru Gobind singh Refinery of HMEL.
- Implementation of state-of-the-art Wireless based Process Plant
Perimeter surveillance system in BCPL Dibrugarh.
- Implementation of High Integrity Pressure Protection System(HIPPS)
for Downstream Pressure Protection at 15000psi for GSPC well head
platform
- Implementation of state-of-the-art sand measurement and alarm system
at 15000psi pressures at Well head platform of GSPC, first time in
India.
- Set-up of FGL and finalization of earthwork quantities involved in a
project through 3D modeling implemented by the Company for the first
time.
- Development activity related to upheaval buckling of pipeline has
been carried out.
- Based on the requirement of Nuclear Industry, capability has been
developed in generation of floor response spectra from the site
specific seismic spectra.
- Standardization of mounded bullets based on code PD 5500 has been
done for various lengths upto 90 meters.
- Adopting and implementing green building design concepts (to achieve
minimum 3 star rating of GRIHA) for Administration Buildings at GAIL's
Compressor Station complexes at Kailaras (MP) and Chainsa (Haryana) to
comply with directive from the Ministry of New & Renewable Energy
(MNRE).
- Innovative and aesthetically pleasing architectural design (including
complete interior works) of Control Rooms (at MRPL and GSPC)
- Implementation of web based electronic Document Management System
(eDMS) for document archiving, transfer and structured Knowledge
Management(KM).
Project Services
Project Services Division of EIL continued to provide critical planning
and costing services to various projects both at Head Office and
various project sites. Using state-of-the-art tools and its data base,
the Division caters to diverse project execution roles of the Company
viz. EPCM, PMC, LSTK/ OBE.
The Division utilizes Primavera and various in-house software packages
for project planning and monitoring activities. Apart from providing
services for all the projects undertaken by EIL, the Division continued
to provide project monitoring services to Ministry of Petroleum and
Natural Gas for the 29th successive year.
The Division provides services such as preparation of cost estimates
and economic analysis in diverse activities ranging from technology
selection to preparation of feasibility reports and other project cost
related support such as cost monitoring and control during execution of
projects under conventional and LSTK mode of execution. The vast data
base and capabilities help in providing valuable support for bid
evaluation and award of major contracts as well as in providing
effective cost control services. This Division also supports man-hour
control and manpower planning activities of the Company.
Construction
Construction Division of EIL continued to provide Construction
Management services for various clients at 47 domestic diverse project
locations and 3 overseas locations. The Division offers services for
total construction management including contract administration,
construction quality surveillance, feedback analysis, HSE and warehouse
management for various projects of EIL.
Current major commitments for the Division involve grassroot refinery
at Bathinda for HMEL, MRPL Phase-III project involving four OBE-LSTK
contracts and other PMC/ EPCM facilities, Petrochemical complexes at
Dahej and Lepetkata, Strategic Storages at three locations and Pipeline
Projects etc.
The highly skilled and totally motivated EIL construction team has been
instrumental in establishing & monitoring adherence of construction
Quality Management System comprising of quality plans, test plans,
including record keeping, monitoring special processes for concreting,
welding (involving latest NDT techniques, radiography, ultrasonic test
etc.) during all phases of construction to ensure trouble free
commissioning/operation of critical units.
Company has clocked 80 million Lost Time Accident Free (LTA- Free) man
hours at PNCP, Panipat which is a unique achievement.
Process Design & Development
The Process Design & Development Division of EIL continued its efforts
to secure business from new clients besides serving various existing
clients, both in India and abroad. Prominent jobs undertaken by the
Division during the year include the following:
- Configuration study for expansion of existing CPCL Refinery.
- Configuration study for expansion of existing BPCL-Kochi Refinery.
- Configuration study for expansion of HPCL Visakh Refinery.
- Pre-Feasibility report for low cost expansion of BORL Refinery.
- Configuration study for a grassroot refinery in Maharashtra for HPCL.
- Basic Engineering Package for grassroot Solvent Deoiling unit for NRL
(Numaligarh Refinery Limited) based on Solvent Deoiling technology
jointly developed by EIL & IIP.
- Basic Engineering Package for installation of Soaker internals for
Visbreaker unit of HPCL Visakh based on the technology jointly
developed by IIP & EIL.
- Basic Engineering Package for a grassroot IndaDept unit for IOCL
Guwahati based on technology jointly developed by IOCL & EIL R&D.
- Feasibility Report for a grassroot Olefin complex for BPCL, Kochi.
- Licensor selection for the new licensed process units of Sohar
Refinery of Oman Refineries & Petrochemicals Company (ORPC), Oman.
The Division also continues to provide requisite support in process
design & development, pre-commissioning and start-up activities to the
following major projects:
- GGSRL Refinery of HMEL
- New DHT Facilities at BRPL
- Bina Refinery Project of BORL
- Euro-IV Project of CPCL
- Phase-II Expansion Project of KRL
Research & Development (R&D)
R&D has contributed significantly in the consolidation of existing
capabilities, development of new technologies & hardware and
enhancement of the portfolio for special technology related services.
Accordingly, the R&D Division of EIL is pursuing developmental
activities, both in-house and in-collaboration with other R&D
institutes/organizations like IOCL-R&D, IIP, BPCL (R&D), etc.
- In line with Company's identification of Clean Coal Technology as a
thrust area, activities have been initiated for the Coal to Liquid
(CTL) technology development Project with BPCL (R&D) The project is
partly funded by Centre for High Technology with a total project budget
of Rs. 33 crores. Combiend expenditure (by EIL & BPCL) so far on the
projects is Rs. 3.31 crore. Micro & bench scale reactors have been
procured and installed at BPCL. Catalyst synthesis and procurement of
other facilities are in progress.
- Another project for development of new amine based solvent (i.e. new
formulation of amine blend) for CO2 removal from natural gas and
development of simulation software for gas sweetening process has been
undertaken in association with IIT, Kharagpur. It consists of
experimental studies like VLE, kinetic data and physicochemical
property generation will be carried out at IIT for development of new
solvent. The data generated from experimentation will be used in
development of simulation model.
- EIL along with IIT Delhi and IOCL (R&D) successfully completed the
CHT sponsored research project for development of Trickle Bed Reactor
(TBR) Technology. Knowledge base developed on various hydrodynamic
studies has been utilized in the commercial design of 1.2 MMTPA Diesel
Hydro-desulphurization (DHDS) Unit of IOCL Bongaigaon Refinery and
20000 TPA Food Grade Hexane Unit of HMEL Bathinda.
- In-house developed ejector design software (DESMIX) has been upgraded
with graphic user interface (GUI) and efforts are on to upgrade it
further for reduced energy consumption.
- EIL continued its successful commercialization of CFC technology
developed along with IOCL-R&D. The LPG units at Bina and CPCL, Chennai
designed on this technology have been successfully commissioned.
- Two trains of TEG based gas dehydration units with Glycol Contractors
(V-5420/5460) and Glycol Still (V-5550/5650) at NQG Platform which were
revamped with EIL developed proprietary structured packings (PARLPAK)
under NQRC Reconstruction Project of ONGC were commissioned
successfully.
- CATSOL Technology for acid gas treatment in Sulphur Recovery unit
(sponsored by DSIR) is under commercialization for GSPC- SRU.
- Utilizing the knowledge base developed over the years, R& D team
successfully completed the job of setting up laboratory facilities for
Naphtha Cracker, MEG, HDPE, PP, LLDPE/ HDPE Swing & its Utility
services of IOCL Petrochemical complex, Panipat. This is the first time
R&D has provided its services for setting up laboratory facility for a
commercial plant.
- EIL and IOCL jointly developed INDAdept Technology for Naphtha &
diesel Desulfurization based on IOCL developed catalyst. IOCL is
planning to setup a demonstration-cum- commercial unit for INDAdept G
technology at Guwahati Refinery. A demonstration unit of 39000 MTA
capacity is being set up at Guwahati Refinery to treat heavy gasoline
cut of INDMAX (FCC) Naphtha. The sulphur content will be reduced from
1000 ppmw to 50 ppmw. It will not only permit blending of complete
heavy gasoline to BS III MS pool but also provide an edge to Guwahati
Refinery to meet future more stringent specifications of BS IV MS pool
with respect to Sulphur. OIDB has in principle agreed to fund a major
cost of the unit (70 %).
- EIL /IIP have been awarded the job of providing soaker internals for
existing Visbreaker Unit of HPCL, Visakh. The soaker internal
capability is joint effort of EIL & IIP & the subject job is going to
be the first commercial application. The quantitative advantages in
yield are being worked out currently.
- EIL was also awarded the job of preparing BDEP for the Solvent
Dewaxing / Deoiling unit by NRL for production of Paraffin &
Semi-Microcrystalline wax. The process design is first grassroot
application of EIL/IIP Solvent Dewaxing / Deoiling technology.
- A project to carry out energy conservation study for NRL has been
undertaken in association with CHT. A multidisciplinary core group for
conducting energy audit / studies is being constituted. Efforts are
being made to obtain membership of PCRA (Petroleum Conservation
Research Association) and BEE (Bureau of Energy Efficiency).
- The Division has filed for two patents based on innovative work done
during the year. Four patents have been granted for the applications
filed earlier.
Plant Operations and Safety
The Plant Operations and Safety Division (POSD) of EIL continued to
provide services in the following areas during the year:
- Process design for Offsite facilities of Refinery, Petrochemicals,
Gas Processing Units, Oil Terminals, On- Shore Terminal, Topsides of
strategic storages (underground caverns), cross country pipelines etc.
- Safety related studies like Hazards and Operability study (HAZOP),
Hazard Analysis, Risk Analysis, Safety Integrity Level (SIL), Safety
Audits, Safety Reviews and Emergency Planning.
- Pre-commissioning & Commissioning of process plants, utilities,
offsites, terminals, pipelines etc including total responsibility for
LSTK project and Operating manuals preparation.
The following major assignments were completed/were in progress during
the year:
- Process design package for Topside facilities for Strategic Storage
of Crude Oil at Padur for ISPRL.
- Process design package for Feed, intermediate & product storage and
transfer facilities for OPaL, Dahej.
- Process design of Feed, Intermediate & Product storage and transfer
facilities for Brahmaputra Cracker and Polymers Ltd. (BCPL).
- Process Design of off-sites facilities for GAIL Petrochemical II
project under progress.
- Process Design of Dabhol-Bangalore Pipeline of GAIL, Hazira-Dahej
Naphtha Pipeline of ONGC, Pipelines network for Qusahwira Field
Development Project of ADCO -Abu Dhabi, SPM & Pipeline Project of MRPL.
The Division has successfully completed the following major
commissioning assignments during the year:
- Commissioning of 6.0 MMTPA grassroot Bina Refinery of (BORL).
- Commissioning of various facilities under CEMP Phase-II Project of
BPCL-Kochi Refinery.
- Commissioning of Revamped FCC of HPCL's Vizag Refinery and new FCCU
at HPCL-Mumbai.
- Commissioning of NHT/ISOM Unit of CPCL's Euro-IV Project (executed on
LSTK-OBE basis)
- Commissioning of LLDPE/HDPE Swing unit of IOCL-PNCP (EPCC-3) at
Panipat (executed on LSTK), PRAEP-IOCL
The following pre-commissioning/commissioning activities were under
progress during the year:
- 9.0 MMTPA grassroot Guru Govind Singh Refinery at Bathinda of HMEL
using web based pre-commissioning commissioning activities Management
System (PCAMS).
- DHDT Project of Bongaigaon Refinery of IOCL and DHDT Unit of CPCL
Euro-IV Project.
The Division continued its efforts in securing new business and secured
/undertaken following major studies during the year:
- Quantitative Risk Analysis (QRA) for IOCL's Gujarat Refinery,
Integrated QRA for ONGC's C2/C3 plant and PPL's LNG terminal at Dahej,
Integrated QRA for entire Panipat complex of IOCL (Refinery /
Petrochemical/ terminals).
- Rapid Risk Analysis (RRA) for GAIL Pata PC-II, IOCL-Paradip CPP, MRPL
Phase-III and other pipeline projects.
- HAZOP studies for GSPC's OGT project, ISPR's Cavern PPL Project,
MRPL's SPM & PPL project, Open-art units of BCPL, Utilities & Offsite
facilities for OPal & MRPL Phase-III Project.
- HSE studies including HAZID, HAZOPS, SIL, Fire & Safety Analysis etc
for Qusahwira Field Development Project of ADCO -Abu Dhabi.
The Division has also undertaken development of in-house design
capabilities for Vapor Recovery System for control of emissions to
offer environment friendly technologies to our clients in refineries,
petrochemicals and oil & gas sectors.
In-line with EIL's growth and diversification strategy, the division
has taken initiative to offer Operation and Maintenance (O&M) services
to our clients.
Heat and Mass Transfer
The Heat and Mass Transfer Division of EIL continued to provide
thermal/hydraulic design for Heat Exchangers, Fired Heater Systems
including Cast/Glass Air preheaters, Mass Transfer systems and detailed
engineering for Fired Heaters, Sulphur Recovery Unit Equipment and
Ejectors etc. for various on-going projects in India and overseas. The
Division continued to provide specialist services to specific clients
on need basis.
- Abu Dhabi Marine Operating Company (ADMA OPCO), Abu Dhabi placed an
order for study of Heat Exchangers consultancy services relating to
mitigation measures for corrosion.
- The Division acquired internationally recognized software (FRNC 5)
for fired heater design and rating which will enhance capability of the
Division in this area. Furnace capacity and efficiency improvement
services were provided to CPCL for their existing furnaces in the CDU.
The Division also generated several orders for Air Preheater design
against international competition.
- The in-house capability and expertise of the Division in the areas of
oil & gas production were utilized to provide process package for
process platforms, well head platforms, flow assurance study and design
of multi-phase pipeline from offshore to onshore and slug catcher,
separators and gas dehydration unit for various clients such as GSPC
,ONGC and NPCC.
Specialist Materials and Maintenance Services (SMMS) The Company
continued to provide specialist services to its clients in Petroleum,
Petrochemical, Metallurgical and Infrastructure sectors during the
year. Some of the important activities are:
- Health Check study for GAIL Pata, Refractory Lining Design
Modification of CDU Heater of CPCL, Chennai, Specialist services for
Repairing & Certification of Mounded Bullet in GAIL, Usar, Refractory
Lining Design for CHTU Heaters of MRPL, Ph-III Project.
- Refractory Lining Revamp of Hydrogen Reformer of Chambal Fertilizer &
Chemicals Ltd., Refractory Lining modification in Duct of Mangalore
Chemical & Fertilizer Ltd., Review of Insulation in Horton Spheres,
HOCL Kochi, Refractory Lining Inspection of Hot Oil Heater in Garware
Polyester Ltd.
- Oil Heater in Garware Polyester Ltd., Technical Advisory Services to
HPCL Vizag and to various refineries of IOCL; Material Selection for
equipment, piping and pipelines for various on-going projects, GGSRP,
MRPL, OPal, BCPL, and GSPC.
- SMMS Division has been advising and specifying on the Corrosion
Monitoring Systems, Inhibitior Injection Systems, Corrosion Protection
Coatings, Cathodic Protection Systems for On-shore and Off-shore
pipelines and Chemical Cleaning Systems for new plants.
- SMMS has been actively involved in evaluating newer materials,
fabrication and inspection techniques for the benefit of industries and
have also contributed to the National and International standardization
bodies like BIS and ISO.
Environment Engineering
As EIL forays into the global energy market, it has done so with
increased sensitivity to global trends in environmental engineering.
Increasing concern over Global warming propagated the world's new axiom
"reduce your Carbon footprint". This has propelled the world to opt
for stricter environment norms and have opened up new era of
Environment related businesses. Taking initiative in this direction,
the Environment Division of EIL took steps for the implementation of
clean and green technologies in order to reduce carbon footprint of
projects. The state-of-art technologies in the field of effluent
recycle/reuse leading to Zero Liquid Discharge (ZLD) requirements,
carbon management for control of volatile organic compounds, hazardous
and solid waste management, recovery of oil from oily sludge and
treatment of oily sludge using bioremediation process, opting energy
efficient processes and treatment system, have given the Division a new
vision. Environment Division continued to thrive in the field of Water
& Waste Water Treatment Plants, Environmental Impact Assessment (EIA),
Environment Health Safety Assessment, feasibility and other
environmental studies, which proudly reflect the strength of the
Division.
Some of the major achievements of Environment Division include the
following:
- EIL has been successfully accredited by Quality Council of India to
carry out Environment Impact studies in the fields of Refineries,
Petrochemicals, Oil and Gas Pipelines, Non Ferrous Metallurgy, Township
and area development project and power plants
- EIL successfully completed Effluent treatment plant study for IOCL,
Haldia for the improvement in the existing effluent treatment plant.
The treatment of oily sludge by biological methods and control of
volatile organic compound have also been incorporated as a part of
feasibility report.
- Selection of site for Coal to Liquid based plant based on
environmental, social and economical parameters to achieve "Durable
Development". Site selection also involved calculation of carbon
footprint for all the sites and a step towards reducing carbon
emission.
- EIL developed first Volatile Compound Control and treatment system
which was successfully commissioned at HPCL- Mumbai.
- Provided consultancy services to KNPC, Kuwait for feasibility and
feed preparation for revamping of effluent drainage and treatment plant
at Sabhan and Ahmadi Oil Depot.
Information Technology Services (ITS)
Information Technology Services (ITS) division of EIL continued to
provide IT enabled services. Keeping pace with latest IT trends, some
of the activities under taken are:
- Upgradation of IT infrastructure: State of the art hardware and
software in various functional areas have been acquired to meet the
challenging business requirements. Latest operating systems like
WINDOWS 2007, Windows 2008 have been rolled out successfully. To
implement Business Continuity Plans, activities for setting up of EIL's
Disaster Recovery Centre (DRC) have been initiated.
- Biometric attendance system has been implemented at HO,
Chennai, Vadodara and Gurgaon.
- All the construction sites have been provided connectivity to EIL
Corporate network through USB modems for accessing various applications
available at Head Office through Internet directly.
- Existing software packages are being converted to web based and many
new web based applications have been developed to ensure that Regional
offices (ROs)/ Regional procurement offices (RPOs)/ Construction sites/
Overseas offices are able to access centralized databases and various
software , available through LAN servers at HO, through EIL's Corporate
Network/IP-VPN and over Internet.
- To augment mobile phone based applications, SMS services have been
implemented to communicate with internal and external users of EIL
including remote users.
- A comprehensive Web based time sheet system has been deployed
allowing all the employees across the globe to fill their timesheets
through internet.
- A project E-mail Repository Management System is implemented with the
objective of efficient management of e- mails related to projects with
facilities to give unique e-mail numbering and search options.
- A Management Dashboard is released to provide online single window
for view of summarized information at corporate and at job level to EIL
management for better and faster decision making.
Procurement Services
The Procurement Services Division of EIL provides complete supply chain
management services for various projects handled by EIL. Timely and
efficient procurement of goods and services is a major factor
determining success in project execution. The Division is at the
fore-front of new technology adoption for improving the efficiency and
effectiveness of procurement functions. Almost all procurement
functions are IT enabled. The Division has implemented e-procurement as
well as reverse auction for its contracting and purchasing, in addition
to an integrated in-house ERP application linking all procurement
functions across all geographical regions.
Public procurement has three vital components, i.e., transparency,
equity and fairness. EIL is continuously focusing to ensure the same
whilst simultaneously improving the process efficiency. The confidence
reposed by EIL's Clients in our procurement systems is one of the
factors enabling EIL in securing several OBE (Open Book Execution)
projects from various Clients.
During the current year, orders for Rs. 2,200 crore of direct
purchases/sub-contracts were placed on suppliers / contractors, from
all over the world, for various OBE / LSTK Projects including
infrastructure projects. Besides this, orders for Rs. 9,300 crore of
goods and services were placed for various Clients' projects.
Procurement Division carried out in-process and pre-despatch
inspections of complex equipment at Supplier's works as well at Project
sites through its Regional Procurement Offices located all over the
country and overseas offices at London, Milan and Shanghai. Major
highlights included inspection of Stripper (1120MT), 11 no LPG Bullets
(each measuring 7 mtr dia x 90 mtr long), CDU/VDU Columns for GGSRL
Bathinda and 900 KM pipes (size 12"-36").
Enlarging data base for capable suppliers has always been the effort of
the division. Suppliers located worldwide apply through online system
available 24 X 7 at EIL website. Similarly data base of capable
Contractors also is maintained. This helps company and its clients in
sourcing quality products at competitive prices.
The recently set up procurement office in China contributed a lot to
enhancement of the supplier database through study of the Chinese
manufacturing industry catering to the oil and gas industry, enlistment
of capable manufacturers and also offered inspection services to
Clients across China.
Quality Management System
In EIL, Quality is focused on facilitating and achieving long term
success of the Company by building and using Quality into our
workplace, deliverables, services and strengthening the Systems.
The Quality Management System in respect of Company's services has been
reassessed as per the requirement of ISO 9001:2008 by the certification
agency, who conducted the surveillance audit during the period under
review. The certification agency after audit declared that the Quality
Management System of the Company continues to conform to international
standards and recommended for continuation of the ISO certificate.
The important ingredients of our quality initiatives are effective and
comprehensive internal audit process, planned customer perception
surveys, analysis of feedbacks from stake holders and regular
directions from internal Systems Committee consisting of senior
officials which regularly monitor and analyze the
systems/processes/data and recommends the improvements in processes,
products and quality system to reduce costs, shorten cycle times and
improve visibility and credibility without affecting the environment.
QMS effectiveness and implementation has been further enhanced by
computerization of certain processes through in-house developed
software.
Quality Management System of EIL - UAE (Abu Dhabi) office was also
independently audited and reassessed for certification by Certifying
Agency for its conformance to the requirement of ISO- 9001:2008, during
period under review. In addition, the Company participated as a
prominent and active member in numerous committees for formulating
products and quality system standards by M/s Bureau of Indian
Standards.
EIL is constantly trying to position itself to face the challenges of
economic volatility with Quality as a strategic tool.
Risk Management
The Company has well defined Risk Management policy and comprehensive
framework to review the risk assessment and its management for
mitigation. The process is based on pre- identified risks and the risk
events or factors which require regular assessment and quick response.
Based on the probability, impact of the risk and cost of controls, the
risks are prioritized. The objective of risk management in the Company
is to act as enabler in maintaining its knowledge edge, sustaining and
expanding the business, being competitive and ensuring execution of
projects within budgeted cost and time resulting in improved turnover
and profitability.
Risks, their root causes, controls and action plans are prepared by
process owners and updated regularly. These are approved by the Risk
Management Committee (RMC) with Director (Finance) as chairman of RMC
and all the Executive Directors as members with Head of Risk Group as
member secretary. Risk audits are conducted regularly to test the
controls and report the same to RMC.
The status of Enterprise Risk Management (ERM) process is presented to
Audit Committee on bi-annual basis which is reviewed by the Board of
Directors also. The reporting structure meets the compliance
requirement.
To further strengthen the ERM process and to identify the gaps a review
of ERM process was conducted by an external agency appointed by the
Management during the period under review. The Management is committed
to further strengthen its risk management capabilities in order to
protect and enhance shareholder value by improving its business
performance. Continuous efforts in creating new opportunities,
improving competencies/knowledge in various areas leading to improved
performance and leveraging existing knowledge resources, in line with
the risk propensity of the Company, has enabled the Company to protect
the shareholders interests .
Vigilance
During the year, vigilance activities such as investigation of
complaints, inspection of files pertaining to in-house
contract/purchases, scrutiny of Immovable Property Returns, review of
Internal Audit Reports, etc. were carried out dedicatedly by the
Vigilance Department with the focused objective of ensuring conformity
to the Company procedures and Government guidelines. For systemizing
the work, various rules, regulations and procedures were reviewed
during the year. The observations reported by CTE/CVC during the
intensive examination of works pertaining to EIL were examined and
necessary actions were taken. System improvements were suggested to the
Management and the necessary actions were undertaken for improvement.
Structured meetings between CVO, C&MD and Directors were held and the
MOM were forwarded to CVC and MoP&NG. Vigilance activities were also
presented to the Board.
Various vigilance workshops, interactive sessions, seminars, debates
etc. were also organized in HO, Regional, Branch, Procurement and site
offices of EIL during the year for spreading vigilance awareness
amongst the employees of EIL.
Some important features of Vigilance activities are given below:
- Leveraging Technology
EIL has 'First in, First out' methodology in Bill Watch System.
E-payment/e-receipt and e-tendering progress are also monitored at
regular intervals.
- Complaint Handling Policy (CHP)
As per CVC Guidelines, EIL has formulated Complaint Handling Policy to
resolve complaints/grievances from public, contractors, vendors,
suppliers etc. A web portal for online complaint handling is now
available on the Company's website.
- Policy regarding recruitment of Ex-employees
EIL has policy for recruitment of ex-employees. Vigilance has ensured
that employees who have been penalized during service or on the scanner
of vigilance shall not be considered for re-employment.
- Job Rotation
Job rotation of sensitive posts is being done at the behest of
Vigilance.
- Integrity Pact
Implementation of 'Integrity Pact' has been approved by EIL Directors
and it is in advanced stage of implementation.
Finance
The Company continued its strong cash generation driven by business
performance. The efficient financial and cost management system
continued to facilitate cash generation as well as creation of wealth.
The Company optimized the returns on cash reserves by deploying cash
surplus in safe and liquid instruments as per the approved investment
policy of the Company.
Internal Audit
The Company has an Internal Audit Department having adequate number of
professionals. During the year, several internal audit assignments with
focus on checks and controls on system and procedures, monitoring
compliances and continuous upgrade of controls have been carried out
and the reports have been submitted to the Management and the Audit
Committee of the Board.
Human Resource & Industrial Relations
People are our prime assets and EIL continued its emphasis towards
welfare, multi-skilling, upgradation of skills and optimal deployment.
Skilled manpower in oil & gas sector, especially in core areas like
process design & development, projects, engineering etc.is in great
demand globally. To meet the workload of the Company, extensive
recruitment has been undertaken at the junior and middle-management
level as well as the 'Management Trainees' Level.
The Company has a qualified and professional employee base with over
3,417 employees, including 3,062 technically and professionally
qualified employees as of March 31, 2011 this includes 372 women
employees representing 10.9% of total strength. Approximately 2.0% of
these full-time employees were located outside India. Many of our
engineers are familiar with international work environment and
cultures. Our HR Policies are aimed towards recruiting talented
employees and facilitating their integration into the Company,
encouraging the development of their skills and enhancing their
geographic and professional mobility. We strive to maintain good
relationships with our employees, which has enabled us to avoid any
industrial unrest and maintain a relatively low attrition rate. We have
developed a structured incentive programme, including
performance-linked variable pay structure for certain level of
employees. We are dedicated to the development of the expertise and
know-how for our employees and have commenced a focused leadership
development programme.
EIL continued its emphasis towards welfare, multi-skilling, up
gradation of skills/knowledge and optimal deployment of human
resources.
During the year 2010-11, continued focus was maintained to organise
Competency based learning interventions for our knowledge workers. A
total of 168 training programmes were conducted for developing
technical, cross functional, managerial-behavioural competencies. Our
partnership with management institutes to provide structured inputs
through management development programmes resulted in organization of
four Management Development Programmes in collaboration with
International Management Institute, New Delhi for senior executives.
This also included a programme for senior executives of Construction
Sites. Moreover, similar management development programme was also
organized for executives in mid level in collaboration with Lal Bahadur
Shastri Institute of Management, New Delhi.
Customized competency based programmes like Prarambh, Connect 360,
Breaking the Mould, Plan Better: Deliver Best, Express to engage,
Thinking out of the Box, Leadership in Execution, Creating Winning
Teams etc. were also organized keeping in view the training needs as
well as emerging business needs.
Two batches of 'Aarohan' the Leadership Development programme - one for
'Business Leaders' and the other for 'Functional Leaders' successfully
completed their 8 months development journey. The programme provided
participants an opportunity to not only devise their self-learnin
Mar 31, 2010
The Directors have great pleasure in presenting the 45th Annual Report
together with audited accounts of the Company for the year ended March
31, 2010 along with Audited Statement of Accounts, the Auditors Report
and Review of the Accounts by the Comptroller and Auditor General of
India.
2009-10 in Retrospect
EIL continued its good performance during the year 2009-10. The salient
features are as follows:
- Turnover : Rs. 199380 lakhs
- Profit Before Tax (PBT) : Rs. 66048 lakhs
- Profit After Tax (PAT) : Rs. 43557 lakhs
Turnover from Companys core consultancy business increased y-o-y by
28% to ` 105533 lakhs. LSTK business contributed ` 93847 lakhs to the
turnover recording a growth of 33%.
Dividend
The Company has paid two interim dividends of `106/- per share (on the
face value of ` 10/- each) during the year. This includes payment of
special interim dividend of `100/- per share (on the face value of `
10/- each) as per directions received from the Department of
Disinvestment, Ministry of Finance, Government of India vide their
letter No. 4/8/2009/DD-II dated January 25, 2010. The Special Interim
Dividend of ` 100/- per share (on the face value of ` 10/- each) was
paid out of accumulated reserves as per approval received from the
Government of India, Ministry of Corporate Affairs vide their letter
No. 10/1/2010-CL/VI dated March 5, 2010 in terms of provisions of
Section 205A(3) of the Companies Act, 1956.
Considering the total interim dividend of ` 106/- (on the face value of
Rs. 10 /- each) per share paid during the year, no final dividend was
recommended.
Capital Structure
The Authorized Share Capital of the Company has been increased from
Rs.. 100 crores to Rs. 300 crores as approved by the Members of the
Company in its 14th Extra- ordinary General Meeting held on April 22,
2010. The subscribed and paid-up capital of the Company as at
March 31, 2010 was Rs. 5615.62 lakhs comprising of 5,61,56,100 equity
shares of Rs. 10/- each. The shareholders of the Company in its
Extra-ordinary General Meeting held on April 22, 2010 approved the
split of existing equity share of face value of Rs. 10/- each into two
equity shares of face value of Rs. 5/- each and issue of bonus equity
shares in the ratio of 2:1 by capitalization of its free reserves as
recommended by the Board of Directors of the Company.
After the split and issue of bonus shares, the share capital of the
Company stands at Rs.16846.84 lakhs comprising of 33,69,36,600 equity
shares of Rs. 5/- each.
Disinvestment of 10% of Paid-up Capital of Engineers India Limited by
Government of India through ÃFurther Public Offering (FPO).
Ministry of Finance, Department of Disinvestment conveyed vide its
letter dated 25.01.2010 that the Government has approved disinvestment
of 10% paid- up Equity capital of the Company aggregating to
3,36,93,660 shares of face value of Rs. 5/- each out of Government
shareholding of 90.401% in the domestic market through Further Public
Offering (FPO). The Draft Red Herring Prospectus (DRHP) and Red Herring
Prospectus (RHP) were duly filed with the Regulatory Authorities on
15th June, 2010 and 9th July, 2010 respectively and the necessary
approvals were obtained. The offer opened on 27th July, 2010 and
closed on 30th July, 2010 (except for QIBs, for whom the offer closed
on 29th July, 2010). The issue was offered at a offer price of Rs.
290/- per equity share and a discount of 5% to the offer price was
offered to the Employees and Retail Investors. The prospectus was filed
with ROC on 5th August, 2010. The allotment of shares was made on 10th
August, 2010. The trading in the equity shares allotted pursuant to
this offer commenced on 12th August, 2010 on the Bombay Stock Exchange
Limited and National Stock Exchange of India Limited.
Management Discussions & Analysis
A separate report on Management Discussion and Analysis is annexed to
this Report.
Sector-wise details of operations of the Company are given below:
Petroleum Refining
Petroleum Refining sector continued to play a dominant role in
Companys business. During the year, EIL achieved good progress on
following major jobs, some of which were commissioned/likely to be
commissioned in the next financial year. These jobs include:
- For the implementation of Euro-III & Euro-IV fuel compliance in
North-East Assam, EIL has been engaged for Upgradation of Refinery of
IOCL at Bongaigaon and by NRL for their Numaligarh Refinery for the
following units:
a) Diesel Hydrotreater Project (DHDT) of Bongaigaon Refinery of IOCL is
under advance stage of completion and expected to go on stream by third
quarter of 2010.
b) Diesel Quality Upgradation Project of Numaligarh Refinery of NRL has
come on stream in June, 2010.
- Euro-IV Project of CPCL which EIL is executing on OBE (Open Book
Estimate) convertible to LSTK basis - the first of its kind in the
hydrocarbon sector in India is in advanced stage of mechanical
completion. Pre-commissioning & commissioning activities are in full
swing.
- 6 MMTPA grassroot Bina Refinery of Bharat Oman Refineries Limited
(BORL) consisting of Crude and Vacuum Unit, Full conversion
Hydro-cracker Unit, Diesel Hydro Treater, CCR, Isomer Unit and Sulphur
Recovery Unit , expected to meet Euro-III & Euro-IV specifications, is
under mechanical completion. The Crude Unit of the Refinery has been
commissioned in June 2010 and the products were dispatched to market.
The balance units of the Refinery are scheduled to be commissioned by
third quarter of 2010 for full commercial production.
- All the units of Capacity Expansion and Modernization project of BPCL
at Kochi are under advance stages of mechanical completion and are
likely to be commissioned by third quarter of this year. The revamp of
crude unit is already commissioned and is under commercial production.
- 9 MMTPA grassroot Guru Gobind Singh Refinery Project of HPCL Mittal
Energy Ltd. at Bathinda is progressing as per schedule. Incentive
milestones for periods 1-5 have been achieved ahead of schedule. All
the equipment have been ordered. The cumulative physical progress
achieved at the end of the financial year 2010 is ahead of the target
schedule. The project is on track to meet the contractual completion
schedule of 42 months.
Mangalore Refinery of MRPL involves capacity expansion from 9.6 MMTPA
to 15 MMTPA with product quality improvement to Euro-IV specifications.
The entire Project is being implemented on hybrid mode of execution
i.e. LSTK/ OBE/conventional system. Major secondary processing
facilities are being executed on LSTK/OBE route, while
Utilities/Offsites are being executed in EPCM route. Out of the
various units, EIL was awarded PFCC and SRU Block under OBE mode,
besides PMC for other units being executed on LSTK mode and EPCM mode
for Utilities/Offsites. The Project activities are in full swing with
LSTK/OBE contractors for all the Units having fully mobilized.
Construction works are in full swing for the Units and
Utilities/Offsites. The Project is likely to achieve mechanical
completion by third quarter of 2010-11.
- CPCL revamp project i.e. Crude Unit and Crude Reforming Units are
under completion.
A number of new project assignments were secured during the year
2009-10 and work has commenced on all these projects. These include:
- Polypropylene Unit (PPU) under MRPL Phase-III Refinery Project at
Mangalore on OBE convertible to LSTK basis.
- PMC services for implementation of Captive Power Plant for Paradip
Refinery of IOCL.
- Basic Design Engineering Package (BDEP) and EPC for Wet Air Oxidation
(WAO) Unit at Mangalore of MRPL.
- CDU/VDU-II Revamp Project at CPCL, Chennai on EPCM basis.
Petrochemicals
Petrochemical sector is another sector which, like earlier years, has
contributed significantly to Companys business. During the year, EIL
continued to make good progress on following major jobs:
- Detailed Feasibility Report (DFR) for GAIL Petrochemical Complex-II
at Pata for enhancing the Polymer capacity to 900 KTA (expandable upto
1 MMTPA) was prepared and has been well accepted by GAIL.
- Panipat Naphtha Cracker Project, a prestigious grassroot
petrochemical project of IOCL, for which EIL was awarded PMC services
contract against international competitive bidding. The project
consists of 800KTA of Naphtha Cracker (expandable upto 1000KTA) is
being executed on LSTK(EPCC) mode. Naphtha Cracker,
Polypropylene (PP) & Mono Ethylene Glycol (MEG) Units have been
successfully commissioned. Utilities & Offsites facilities are in
operation.
- Assam Cracker Project of Brahmaputra Cracker & Polymer Ltd (BCPL), a
grassroot petrochemical project is being executed on conventional mode
by EIL at Lepetkata, near Dibrugarh. This project continued to make
steady progress during the year. Once completed, this unit will
produce HDPE, LLDPE and P P. The capacity output shall be 220 KTPA of
Ethylene and 60 KTPA of Propylene. The availability of these products
shall boost development of plastic industry in north-east. The plant is
expected to go on stream during third quarter of 2012.
- Dahej Petrochemical Complex of ONGC Petro- additions Ltd.(OPaL) is
being executed on EPCC mode and consists of 1100 KTA capacity Dual Feed
Ethylene Cracker and will produce HDPE, LLDPE and P P. This is one of
the largest single value PMC services contracts in Petrochemical field
awarded to EIL against international competition. The project is making
steady progress and is scheduled to go on stream by end 2012.
Pipelines
EIL Pipeline Division continue to provide extensive services for
various pipeline projects at home and abroad.
935 kms of Vadinar-Bina Pipeline for Crude Oil transportation of BORL
was successfully completed and commissioned during this year.
Presently, EIL is executing following Pipeline Projects:
- 48"x498 kms Vijaipur-Dadri Natural Gas Pipeline Project of GAIL.
- 18"x257 kms of Bina-Kota Pipeline for Petroleum Product
transportation for BPCL.
- 30"/28"x1012 kms Mundra-Bathinda Crude Oil Pipeline of HPCL - Mittal
Pipelines Ltd. (HMPL) for crude oil transportation.
- Compressor Stations for GAIL at Vijaipur and Jhabua.
- Two new Compressor Stations at Chainsa and Kailaras for
Vijaipur-Dadri Gas Pipeline for GAIL.
- 18"/16"x290 kms Natural Gas Pipeline from Vijaipur to Kota &
Spurlines to Bhilwara & Chittorgarh for GAIL.
- Connectivity Pipelines (Meerut, Agra, Ferozabad,
- 30"/24"x300 kms NGL Pipeline of GASCO, Abu Dhabi
All these projects are making steady progress and are expected to be
completed on or ahead of schedule.
During the year, EIL was awarded major project of 36"/30"/ 24"/18" x
995 kms Dabhol-Bangalore Natural Gas Pipeline of GAIL and 10" LPG
Onshore/Offshore Pipeline from BPCL/ HPCL Mahul Refineries to Uran for
BPCL. As an improvement plan, EIL continued to employ cost effective
and effective designs, some of which are:
- Use of X-80 Grade Carbon Steel Pipe in Dabhol- Bangalore Pipeline
Project
- Using Dual Layer Fusion Bonded Epoxy coating
As a diversification strategy, EIL has decided to enter into City Gas
Distribution business through joint venture or as a sole owner. EIL has
already been empanelled with Petroleum & Natural Gas Regulatory Board
(PNGRB) as Verification/Safety Auditing agency for City Gas
Distribution networks all over India.
Offshore Oil & Gas
During the year, Gujarat State Petroleum Corporation (GSPC) awarded PMC
services contract to EIL for following projects for their offshore
Block:
- Wellhead Platform
- Process-cum-Living Quarter Platform
EIL has received work orders from ONGC, for providing consultancy
services for Cluster-7, BHE and MNW-N-15 Pipeline of MNHRD Phase-II
Project and WIN Revamp Project.
EIL has also received a work order from MRPL for executing SPM and
Associated facilities including Subsea Pipeline Booster Station and
Onshore Pipeline on OBE basis. The project is scheduled to be completed
in 21 months. After installation and commissioning of the facilities,
refinery will receive crude from the various destinations by VLCC upto
300,000 DWT capacity with lot of cost saving to the refinery.
Onshore Oil & Gas
EIL achieved another milestone by successfully commissioning of Gas
Gathering Station-I as part of Rudra Sagar Modernization project of
ONGC under Assam Asset.
GSPC awarded EIL the project for onshore gas processing faclities for
Deen Dayal Field Development Project on OBE basis. The facilities
/units envisaged are
Sweetening unit, Gas Dehydration, Gas metering & transportation, Dew
Point depression unit, Condensate Stabilization, SRU and associated
Utilities and Offsite facilities.
Strategic Storages
During the year 2009-10, the Sub-surface Projects Division (SSPD), EIL
continued the execution of the projects pertaining to Phase-I of the
crude oil strategic storage programme of the Government of India, in
underground unlined rock caverns at Visakhapatnam, Mangalore and Padur.
EIL has also been assigned the task of preparing a pre- feasibility
report for Phase-II of the programme, involving storage of crude oil
and petroleum products. In order to attain design capability in such
area, foreign consultants were engaged by EIL for the Visakhapatnam and
Mangalore projects. Simultaneously, EIL is imbibing the technology in
the field of design of underground caverns with the aim of attaining
self-sufficiency for the Padur project.
Metallurgy
The Metallurgy Division continued to meet clients requirements during
the year. Following major projects were implemented/ are being
implemented:
- The Second Phase Expansion of NALCO Aluminium Smelter (from 345,000
TPA to 460,000 TPA) at Angul, Orissa is nearing completion. All the 240
pots have been commissioned and put in commercial production.
- The Second Phase Expansion of Bauxite Mines of NALCO at Panchpatmal
(from 4.8 MMTPA to 6.3 MMTPA), Alumina Refinery at Damanjodi, Orissa
(from 1.57 MMTPA to 2.1 MMTPA) are under execution and are likely to be
completed by first quarter of next year.
- Fourth Stream Upgradation Project (from 0.55 MMTPA to 0.7 MMTPA) of
Alumina Refinery at Damanjodi, NALCO is under mechanical completion.
- Engineering services are being provided to Mahan Aluminium Smelter
(capacity 360,000 TPA) of Hindalco Industries Ltd.(HIL) at Singrauli,
M.P. The project is being executed on schedule.
- Engineering services for project relating to Aditya Aluminium Smelter
(capacity 360,000 TPA) of HIL in Lapanga, Orissa are being provided.
- Engineering work for Rectiformer Replacement for Reduction Lines 1&2
of Aluminium Bahrain (ALBA) has been completed.
Infrastructure
The Infrastructure Division is providing Project Management services,
Third Party Inspection services and Quality Assurance services, as
"Independent Engineers" and also working on Deposit Concept for
various clients.
Substantial progress was made during the year on extension of IIT
Campus, Roorkee and OIDB Bhawan for Oil India Development Board.
Development of Rugby Stadium for Commonwealth Games 2010 at Delhi
University and TPI services for PWD flyovers and IA services for DIAL
have been successfully completed. IE (Independent Engineer) services
for MIAL (Mumbai Airport upgradation) and LE (Lenders Engineer)
services for Raipur-Aurung Expressway and Lucknow-Sitapur Expressway
are under progress.
The prestigious work for development of Assam Centre for Rajiv Gandhi
Institute of Petroleum Technology (RGIPT) at Sibsagar was secured
during the year. Work commenced on two Jawaharlal Nehru National Urban
Renewal Mission (JNNURM) funded prestigious projects of redevelopment
and heritage restoration works of Connaught Place, New Delhi and
Interceptor Sewage Project for Delhi Jal Board (DJB) also on Deposit
Concept. Work on the prestigious assignment for development of Campus
for Rajiv Gandhi Institute of Petroleum Technology (RGIPT) at Rae
Bareilly commenced during the year.
The Company is making its best efforts to secure jobs in the areas of
urban development, Intelligent & Green buildings, Highways & Airports,
WRM (Water Resource Management), Waste & Energy.
Turnkey Projects
EIL is executing turnkey projects either on LSTK mode or on the
recently introduced new concept of "Open Book Estimate". Following jobs
continued to make satisfactory progress during the year:
- EIL commissioned HDPE/LLDPE Swing Unit of IOCL at their Panipat
Naphtha Complex on LSTK basis.
- EURO-IV Project of CPCL which EIL is executing on OBE convertible to
LSTK basis is in advanced stage of mechanical completion.
Pre-commissioning & commissioning activities are in full swing.
- PFCC & SRU Block of MRPL Refinery Expansion Project Phase-III which
EIL is executing on OBE convertible to LSTK basis, works are in
progress.
During the year, MRPL has also awarded EIL execution of Polypropylene
Unit (PPU) under Phase-
III on the same concept. Award of this project further marks the
acceptance of EIL capabilities in undertaking major projects on
OBE-LSTK concept.
- GSPC has awarded EIL onshore gas processing facilities for Deen Dayal
Field Development Project on OBE basis.
Overseas Assignments
EIL continued to maintain its international footprints. During the
year, apart from continuing with the projects already awarded, EIL was
able to get new assignments too. Major services were provided to
customers in Algeria and Abu Dhabi. Assignments completed during the
year include:
- ABBR Modification Project for GASCO, Abu Dhabi.
- Condensate Top Refinery Project of SONATRACH, Algeria.
Work progressed well on the following jobs during the year:
- Olefins Conversion Unit (OCU) and Polypropylene Unit (PPU) of Abu
Dhabi Polymer Company Ltd. (Borouge) of Ruwais, Abu Dhabi.
- Rehabilitation and Adaptation Project of Skikda Refinery and Algiers
Refinery of SONATRACH, Algeria.
- New Services Contract (till Jan 2013) for Development of Engineering
Capabilities for SONATRACH, Algeria.
New assignments secured during the year include:
- Value Maximization study for Sohar Refinery of Oman Oil Company,
Muscat.
- Replacement of GUP Hydrophor Fire Water System Pumps at Ruwais
Refinery of Abu Dhabi Oil Co., Abu Dhabi.
- NPCC, Abu Dhabi has awarded design engineering activities to EIL for
Qusahwira Field Development 1.8 MM BOPD Project of ADCO. The Project
involves a new Central Design Station (CDS) and New Remote Designing
Station (RDS) at Qusahwira along with construction of flow lines from
wells to RDS/CDS transfer and gas injection line. EILs scope includes
3D modeling and process simulations. The Project is scheduled to be
completed by end 2012.
Engineering
Engineering division continued to provide engineering services to
various Projects being executed within and outside India. Some of the
major activities engineered during the year include:
- Design, engineering and procurement of Tall Towers of typically
1100MT weight,7000 mm dia and 80 metres height was carried out for
MRPL. These Towers shall be transported through ship to Mangalore port.
- Procurement engineering for 18MW main Air Blower & Wet Gas Compressor
for PFCC unit of MRPL Project.
- Design, engineering and procurement of RR package with
vessels-dimension of over 16 M transported in multiple pieces through
ship from Hazira to MRPL site.
- Engineering of 109" dia process piping for PFCC unit of GGSRL (HMEL)
Project.
- Procurement engineering of 48"dia, 500 kms onshore Pipeline from
Vijaypur to Dadri for GAIL.
- Procurement engineering of 30"dia onshore Pipeline through Thar Sand
desert for Mundra to Bathinda Pipeline of GGSRL (HMPL).
- Procurement engineering of Integrated Offshore Crude Handling
facilities for IOCL at Paradip with 2 nos. new SPMs and 3 nos. 48" dia
Pipelines having integration of all 3 SPMs and 4 Pipelines designed to
handle 37 MMT Oil.
- Procurement engineering of C3 Rectifier and C3 Stripper weighing 1200
MT for MRPL and GGSRL(HMEL) Projects.
- Procurement engineering of VAC column of 12 meter dia., 60 m height,
weighing 810 MT for GGSRL (HMEL) Project.
- Procurement engineering of Crude column of 10 meter dia, 77m height,
weighing 642 MT for GGSRL (HMEL) Project.
- Procurement engineering of Propylene reactor of 3.6 meter dia., 100 m
height, weighing 490 MT.
- Procurement engineering for one of the worlds largest PP Extruder
for PP plant of MRPL having 17 MW variable frequency drive motor.
- Procurement engineering for Tertiary Separators in PFCC for MRPL and
GGSRL which are being installed in India for the first time, to meet
latest Pollution control norms.
- Detailed Engineering for Aluminum Smelter for Hindalco Industreis
Ltd. (HIL) based on 360 KA AP technology for the first time in India.
The Division assigned utmost importance to technical development by:
- Training of newly inducted personnel at entry and lower middle
levels.
- Developing capabilities in new frontiers of technology.
- Developing/acquiring latest software tools, etc.
- Knowledge Management (KM) - KM would help to benchmark quality for
future works and provide a yardstick for work improvement. Systematic
and quick retrieval of available past data in electronic form would
facilitate faster design deliverables for future assignments.
Project Services
Project Services Division continued to provide critical support for
project costing and planning, right from project conception to
completion and close out. It caters to the diverse project execution
roles of the Company viz. EPCM, PMC, LSTK and OBE by developing
procedures that are continuously updated for optimum utilization. The
Division utilizes Primavera and various in-house software packages for
project planning and monitoring activities. Apart from providing
services for all the projects undertaken by EIL, the Division also
provides third party monitoring services and has continued to provide
project monitoring services to Ministry of Petroleum and Natural Gas
for the 28th successive year.
Construction
Construction Division continued to provide Construction Management
Services for various clients at 38 domestic diverse project locations
and 7 overseas locations. The Division offers services for total
Construction Management including Contract administration, Construction
Quality surveillance, feedback analysis, HSE and Warehouse Management
for projects in Petrochemicals, Refineries, Cross-country pipelines,
Gas Processing Complexes, LNG Terminals, Metallurgy and Offshore
industry. Resource pool of Construction Division includes team of
qualified and experienced engineers who are deployed to various sites
depending upon the requirement. Company have clocked more than 70
million manhours without any loss time accident, which is a credit in
itself.
Process Design & Development
The Process Design & Development Division continued its efforts to
secure business from new clients besides serving various existing
clients, both in India and abroad. Prominent jobs undertaken by the
Division during the year include the following:
- Value maximization study for existing Sohar Refinery of Oman
Refineries & Petrochemicals Company (ORPC), Oman.
- Preparation of a Detailed feasibility study for grassroot refinery in
Rajasthan for the Government of Rajasthan.
- Configuration study for a grassroot refinery in Maharashtra for HPCL.
- Basic Engineering Package for onshore facilities for Deen Dayal Field
Development project of GSPC.
- Basic Engineering Package for additional Gas Processing facilities at
Hazira & Uran for ONGC.
- Basic Engineering Package for a grassroot Sulphur Recovery Unit of
MRPL.
- Detailed Feasibility Report (DFR) for expansion of Petrochemical
Complex at Pata of GAIL.
- Basic Engineering Package for grassroot Naphtha Splitter Unit at
Numaligarh.
The Division also continued to provide requisite support in Process
Design & Development and pre- commissioning & start-up activities to
the following major projects:
- Panipat Naphtha Cracker project of IOCL
- Bina Refinery project of BORL
- Euro-IV project of CPCL
- Phase-II Expansion of KRL
With a view to enhancing the technology portfolio and bringing in
latest technology options for the benefit of the end users, EIL signed
a Memorandum of Understanding with M/s Worley Parsons, USA for joint
promotion of following technologies developed and owned by Worley
Parsons :
- Sulphur Recovery Unit Tail Gas Treating and Liquid Sulphur Degassing
- Gas Processing technologies
Discussions were initiated with M/s Marsulex Environmental
Technologies, USA for joint promotion of Ammonia based Wet Flue Gas
Desulphurization (AS- WFGD) technology for flue gas cleaning. The
technology application includes refineries, petrochemicals, fertilizers
as well as captive power plant.
Research & Development
The Research & Development Division of EIL has contributed
significantly in the consolidation of existing capabilities,
development of new technologies & hardware and enhancement of the
portfolio for special technology related services. The Division
continued to pursue developmental activities, both in-house and in
collaboration with other R&D institutes/organizations like IOCL-R&D,
IIP, BPCL (R&D), etc. to further the objective of enhancing the
Companys technology portfolio.
During the year, the Division has taken major strides towards
commercialization of the following technologies:
- Oxygen enriched Claus Process for enhancing capacity of an existing
Sulphur Recovery Unit had been demonstrated and commercialized at CPCL,
Chennai and NRL. Further commercialization activities have been
initiated for IOCL Mathura, IOCL Panipat and KRL Kochi.
- Preparation of Basic Engineering Design Package for the Sulphur
Recovery unit of Gujarat State Petroleum Corporation for their Deen
Dayal Field Development Project, based on EIL-GNFC-NRDC technology
(CATSOL). This unit is to utilize the CO2 rich acid gas obtained from
Natural Gas Sweetening Unit (also designed by EIL)
- Continuing successful commercialization of CFC technology developed
along with IOCL-R&D. The Unit at HPCL, Visakh designed on this
technology has been successfully commissioned.
- EILs developed proprietary Structured Packing was selected for
commercial application in the Sulphur Recovery unit of BRPL DHDT
Project and in Hydrogen purification section of Catalytic Reformer Unit
of BRPL refinery.
- Commercialization efforts for Naphtha Diesel Desulfurization
(INDADEPT) technology based on IOCL developed catalyst are being done
for implementation of the technology in IOCL- Guwahati.
- Commercialization efforts for SO2 recycle process for improvement in
Sulphur recovery efficiency of SRU have been initiated.
- EIL along with BPCL R&D has entered into an MOU for the Coal
Gasification / Gas clean up / CTL pilot plant project to be funded by
CHT. Setting up of the experimental facilities is in progress. In a
linked activity, the Division is also coordinating due diligence
activities for acquiring IPR for FT Synthesis.
Development of Amine based CO2 separation process for Sweetening of
Natural Gas with high CO2 concentration has been initiated. New
formulation for Amine Solvent will be developed from lab scale and
pilot scale studies. This is being proposed in association with IIT.
In-house developed data reconciliation and gross error detection
software package (RAGE) has been upgraded
The Division has filed for one patent based on innovative work for the
Oxygen enriched Claus process and presented several papers in national
and international conferences / seminars.
Plant Operations and Safety
The Plant Operations and Safety Division (POSD) continued to provide
services in the following areas:
- Process design for Offsite facilities of Refinery, Petrochemicals,
Gas Processing Units, Oil Terminals, On-Shore Terminal etc.
- Safety related studies like Hazards and Operability study, Hazard
Analysis, Risk Analysis, Safety Audit and Emergency Planning.
- Pre-commissioning & Commissioning network, schematics & Operating
manuals and assistance during pre-commissioning/commissioning of
plants.
- Commissioning of plants with total responsibility for LSTK project
executed by EIL.
The following major assignments were completed/are in progress during
the year:
- Process Design Package for Topside facilities for Strategic Storage
of Crude Oil at Mangalore for ISPRL.
- Process Design of Feed, intermediate & product storage and transfer
facilities for Brahmaputra Cracker and Polymers Ltd. (BCPL).
- Intermediate storage and transfer facility for Mangalore Refinery
Project of MRPL, Mangalore
- Process Design of Feed, intermediate & product storage and transfer
facilities for OPal, ONGC, Dahej.
- Hazard & Operability study of different units at Guru Gobind Singh
Refinery (HMEL), Bathinda
- Hazard & Operability study of different units at Mangalore Refinery
of MRPL, Mangalore
- Preliminary Feasibility Report for Strategic Storage of Hydrocarbon
Phase-II for ISPRL.
Commissioning activities for the following Projects were completed/are
in progress during the year:
- GFEC Project of HPCL, Mumbai
- VRCF Project of HPCL, Visakh
- PNCP Project of IOCL, Panipat
- LLDPE/HDPE of IOCL, Panipat
- BORL, Bina.
- NHT/ISOM and DHT unit at CPCL Refinery,
- MS Block of BPCL, Kochi Refinery
- Guru Gobind Singh Refinery, HMEL Bathinda.
Heat and Mass Transfer
The Heat & Mass Transfer Division continued to provide
thermal/hydraulic design for Heat Exchangers, Fired Heater Systems
including Cast/Glass Air preheaters, Mass Transfer systems and detailed
engineering for Fired Heaters, Sulphur recovery Unit Equipment and
Ejectors etc. for various on-going projects including Guru Gobind Singh
Refinery, MRPL Expansion and Upgradation Project, Brahmaputra Cracker &
Polymer Ltd. The Division continued to provide specialist services to
specific clients on need basis.
Abu Dhabi Oil Refining Company (Takreer), Abu Dhabi placed an order for
consultancy services relating to Heater Design review due to tube
replacement for metallurgy up-gradation of HGO heater for Ruwais
Refinery, on crash schedule basis.
Furnace trouble shooting services were provided to BRPL for their
furnaces in the Catalytic reforming unit and IFFCO-Phulpur for start-up
heater for the problems pertaining to frequent tube failures, flame
impingement, tube pitting etc.
The Division provided specialist services to Emirates National Oil Co
(ENOC) to investigate the causes of an explosion in a heater in the
Refinery. The report was well received by the client.
Thermal Design of Methanol Vaporizers for BCPL, Lakwa and Lepetkata
were developed in-house. These are used in Cracker and C2/C3 plants for
cold liquid blow down and cold flare vaporizer superheating. This
design is an alternative to very expensive proprietary design available
in the industry.
The in-house capability of the Division in the areas of Oil & Gas
production was utilized to provide process package for offshore process
platform (with top side pressure of 129 kg/sq.cm.g and 152 deg C),
multi- phase pipe line from offshore to onshore and slug catcher for
GSPC.
Specialist Materials and Maintenance Services (SMMS)
The Division continued to provide specialist services to clients in
Petroleum, Petrochemical, Metallurgical, Pipeline, and Infrastructure
sectors during the year. Some of the important activities are:
- Design modification of Refractory Lining of Secondary Reformer of
Mangalore Chemicals & Fertilizers Ltd., Mangalore
- Design modification in Transition Duct roof Lining of Hydrogen
reformer in HPCL, Vizag.
- Health check and Remaining Life Assessment of flare lines and
associated equipment, study and recommendation for rehabilitation of
damaged load bearing structure of a Heater in Lube Refinery of HPCL,
Mumbai
- Organizing Advance Inspection Technologies and Asset Management for
Oil, Gas and Energy Sector in association with TechCorr, USA, for
providing latest Asset Integrity Management Technology tools and
procedures to Indian operating plants.
- Material Selection for equipment, piping and pipelines for various
on-going projects viz., GGSRL, MRPL, OPaL, BCPL and GSPC.
- Successful development of indigenous capabilities for Automated
Ultrasonic Testing systems for plant piping and for high pressure
vessels, as a substitute for the time consuming radiography.
- Finalization of Dual Layer Fusion Bonded Epoxy Coating specification
for Pipelines and the MOC and Corrosion protection schemes for
underground Strategic Storage facilities.
SMMS has also been providing specialist advice on specifications for
Corrosion Monitoring Systems, Inhibitor Injection Systems, Corrosion
Protection Coatings, Cathodic Protection Systems for On-shore and
Off-shore pipelines and Chemical Cleaning Systems for new plants. SMMS
has been actively involved in evaluating newer materials, fabrication
and inspection techniques for the benefit of chemical process
industries and have also contributed to the National and International
Standardization bodies like BIS and ISO.
Environment Engineering
Global Environmental issues coupled with newer and stricter emission
norms have opened up new areas of exploration for Environment related
activities for EIL. Taking initiative in this direction, the
Environment Division took steps for the implementation of clean and
green technologies in order to reduce carbon footprint of the projects.
The technological advancements in the field of effluent recycle/reuse
leading to Zero Liquid Discharge (ZLD) requirements, control of
volatile organic compounds, hazardous and solid waste management,
contained biological treatment of oily sludge through energy efficient
processes, have given a new vision to the Division.
Some of the major achievements of Environment Division during the year
include:
- Commercialization of Wet Air Oxidation based on Spent Caustic
Treatment technology continued to be thrust area of the division. The
technology is under implementation on LSTK basis at MRPL, Mangalore for
their Phase-III Expansion Project.
- Implementation of new technologies comprising of Sequential Batch
Reactor, Membrane Bio-Reactor, Reverse Osmosis for treated effluent
reuse and recycle have been carried in MRPL PH-III expansion. The
treatment of oily sludge by biological methods and control of volatile
organic compound have also been incorporated in this Project.
- Incorporation of efficient process to achieve higher recoveries in
effluent recycle by RO and to optimize the evaporation plant to meet
regulatory requirements have been incorporated in GGSRP- HMEL at
Bathinda.
Exploration in the new area of Nuclear Energy has been initiated. The
Division is also providing assistance to ITER (International
Thermonuclear Experimental Reactor) for Cooling Water Treatment System
as well as pursuing Environmental Impact Assessment studies for this
sector.
Information Technology
EIL strives for continuous upgradation of IT infrastructure to match
world class facilities. To achieve this, many activities were
undertaken including:
- The Local Area Network (LAN) Systems at HO, Delhi and R&D Complex,
Gurgaon have been upgraded by acquiring latest state of the art LAN
equipment/ system. It implements fault tolerant switching & multi
gigabit fibre optic backbone cabling to increase system availability &
performance, virtual LAN for network security and WLAN for Wi-Fi
connectivity and latest features for deployment of video and voice-
over-IP solutions.
- Keeping in line with the latest IT technologies and to provide value
added services, certain mobile based applications have been developed
and implemented.
- Material handling software packages at construction sites have been
upgraded to ensure better material control.
- Pre Commissioning & Commissioning Activities Management System
(PCAMS) has been developed & deployed on web servers for site
co-ordination activities during pre-commissioning & commissioning of
plants. The system is being used by interdisciplinary teams.
- Electronics Document Management System (eDMS)
which was installed last year for creating automatic workflows and
creating repository of vital document is being utilized for live
projects.
Procurement Services
Successful project execution is largely dependent on timely and
efficient procurement of goods and services. During the year, the
Procurement Services Division continued to manage the complete supply
chain for various ongoing projects.
The Division is fully of implementing new technologies for improving
the efficiency and effectiveness of Contracting & Purchasing function.
Almost all Contracting and Purchasing functions are IT enabled. The
Division has implemented e-procurement as well as Reverse auction for
its procurement.
One landmark achievement during the year was setting up a procurement
office in China in order to study the Chinese manufacturing industry
catering to the oil and gas industry, enlist capable manufacturers and
also offer inspection services to these units.
Public procurement has three vital components, i.e., transparency,
equity and fairness. EIL is continuously focusing on enhancing the same
whilst simultaneously improving the process efficiency. The confidence
reposed by EILs Clients in our procurement systems is one of the
factors enabling EIL in securing several OBE projects from various
Clients.
During the year, ` 2,500 crores of direct purchases/sub- contracts were
done, from all over the world, for various LSTK Contracts including
infrastructure projects. Besides this, Rs. 15,250 crores of goods and
services were procured for various Clients projects.
One of the highlights this year was purchasing of the line pipe
(48"/36"/20":600 km) for Vijaipur-Dadri- Bawana Pipeline Project of
GAIL for a value of Rs. 2,263 crores. The Division carried out
in-process and pre-dispatch inspection of various complex equipment at
the suppliers works through its Regional Procurement Offices located
all over the country and also in London and Italy. This includes
inspection of High Pressure Breach Lock Heat Exchangers, Reactor Feed
Pumps, DHDT Cr-Mo-V modified Reactor, Coke Chamber and more than 1500
kms of line pipes of size 20" to 48" in the Pipe Mills. The Division
is on continuous lookout for identifying capable vendors and suppliers
for which on-line application, evaluation and data bank is an ongoing
activity. A dynamic data base of capable Suppliers and
Contractors is maintained in the Division, which is continuously
upgraded, monitored for their performance through systematic &
transparent audit- cum-assessment programme. This helps the Company and
its customers in sourcing quality products at a competitive price.
Quality Management System
In EIL, Quality is focused on facilitating and achieving long term
success of the Company by building Quality into our workplace,
deliverables and services by using and strengthening the Systems.
The Quality Management System in respect of Companys services has been
reassessed as per the requirement of ISO 9001:2008 by the certification
agency, which conducted the renewal audit during the period under
review. The certification agency after audit, declared that the Quality
Management System of the Company conforms to international standards.
The most important ingredients of our quality initiatives are effective
and comprehensive internal audit process, planned customer perception
surveys, analysis of feedbacks from stake holders and regular
directions from internal Systems Committee consisting of senior
officials which regularly monitors and analyzes the systems/data and
recommends the improvements in processes, products and quality system
to reduce costs, shorten cycle times and improve visibility and
credibility without affecting the environment.
Quality Management System of EIL - UAE (Abu Dhabi) office was also
independently audited and certified by Certifying Agency for its
conformance to the requirement of ISO-9001, during period under review.
In addition, the Company participated as a prominent and active member
in numerous committees for formulating products and quality system
standards by M/s Bureau of Indian Standards.
EIL is constantly trying to position itself to face the challenges of
economic volatility with Quality as a strategic tool.
Risk Management
The Company has well defined Risk Management policy and comprehensive
framework to review the risk assessment and its management for
mitigation. The process is based on pre-identified risks and the risk
events or factors which require regular assessment and quick response.
Based on the probability, impact of the risk and cost of controls, the
risks are prioritized. The objective of risk management in the Company
is to reduce input cost, shorten cycle time and improve visibility.
Risks, their root causes, controls and action plans are prepared by
process owner regularly and are approved by Risk Management Committee
(RMC). RMC consists of executive directors and selected heads of
departments. The management is committed to further strengthen its
risk management capabilities in order to protect and enhance
shareholder value. Considering continuous, planned efforts, monitoring
by top management and participation of all employees, the identified
risks are within the risk appetite of your Company. Given all this,
stakeholders interests are protected.
Vigilance
During the year, vigilance activities such as investigation of
complaints, inspection of files pertaining to in-house
contract/purchases, scrutiny of Immovable Property Returns, review of
Internal Audit Reports, etc. were carried out dedicatedly by the
Vigilance Department with the focused objective of ensuring conformity
to the Company procedures and Government guidelines. For systemizing
the work, various rules, regulations and procedures were reviewed
during the year. The observations reported by CTE/CVC during the
intensive examination of works pertaining to EIL were examined and
necessary actions were taken. System improvements were suggested to the
Management wherever found necessary.
Structured meetings with the C&MD were held as per CVC guidelines also.
Vigilance activities were also presented to the Board. CVO held
interactive sessions on vigilance awareness with EIL officials during
his visit to Regional Office Kolkata, Branch Office Mumbai and
construction site office at Jodhpur.
Finance
The Company continued its strong cash generation driven by business
performance. The efficient financial and cost management system
continued to facilitate cash generation as well as creation of wealth.
The Company optimized the returns on cash reserves by deploying cash
surplus in safe and liquid instruments as per the approved investment
policy of the Company.
Internal Audit
The Company has Internal Audit set up with adequate number of
professionals. Several system and internal audit assignments have been
carried out and the reports have been submitted to Management and the
Audit Committee of the Board.
Human Resource & Industrial Relations
Human Resource being the key driver for business performance at EIL.
The Company has been helping employees to develop their personal and
organization skills, knowledge and abilities. This is being done by
incorporating the competency based approach in various HR sub-systems
especially in the area of employee development.
Competency Mapping was carried out for all lower, middle and senior
management in the organization. Assessment and Development Centres
were organized for 49 role incumbents and their Individual Development
Plans put in place. 145 Competency based training interventions were
planned for various level clusters and focused training was designed
based on the functional, managerial and behavioural competencies which
covered 2539 regular employees and 546 Management Trainees.
Three Management Development Programmes covering 64 employees from
various EIL site offices were conducted in collaboration a Management
Institute in New Delhi. An Advanced Management Programme was also
conducted with one of the IIMs.
With a view to strengthen the Mentor-Mentee relationship and make the
Mentoring practice more fruitful, Mentor-Mentee Meets were organized
for Management Trainees and their Mentors in an out- bound format so as
to focus on issues like Team Building, Trust, Risk taking, Commitment
and Planning.
Aarohan - Leadership Development Programme
EIL embarked on a journey, in partnership with a global management
consulting firm to develop future leaders for EIL with the following
objectives:
- Strengthening organizational capabilities to sustain EILs growth
aspirations
- Developing leaders from within the organization for the existing
business needs and future growth plan
- Enabling sustainable leadership development at EIL The programme
provided opportunities to the participants to self reflect and enhance
understanding of their strengths and development areas. The programme
focused on individual and group leadership development initiatives.
Based on the successful completion of the programme for the first batch
of 25 Business leaders, the programme is being taken forward for two
more batches- one for business leaders and another for Functional
leaders.
Development of E-learning modules
As part of our journey towards making our organization
knowledge driven, two more important e-learning modules were completed:
- Information Technology Services, &
- Construction Management Services
With this a total of six e-learning modules are now available in
various functional areas. Moving forward it is envisaged to integrate
these modules into a comprehensive Learning Management system.
Industrial relations continued to remain cordial and co-operative.
Total regular manpower strength of the Company as on March 31, 2010
stood at 3300. This includes 359 women employees representing 10.8% to
total strength. This is one of the highest interms of percentage in
Oil PSUs.
Scheduled Caste & Scheduled Tribes
With a view to accelerate the pace of socio-economic development of the
nation, EIL has been endeavoring towards safeguarding the interests of
disadvantageous sections of society. In pursuance of the philosophy and
compliance of Presidential Directives dated December 30, 1972 issued by
Ministry of Petroleum and Natural Gas, EIL has incorporated necessary
provisions in its recruitment process and promotion norms.
The Company has appointed a Liaison Officer to work as a catalyst in
ensuring that due attention is paid to the issues of SC/ST employees.
Management also encourages communication with the office bearers of the
SC/ST Employees Welfare Association by holding periodical meetings
with the Association.
As on March 31, 2010, 18.5% of total staff strength was from Scheduled
Castes and 3.10% from Scheduled Tribes. Senior officials of the Company
have been holding regular meetings with representatives of SC/ST
Welfare Association and Liaison Officer for redressal of their
grievances/ concerns. During the year, of the 349 personnel joining the
Company 101 belonged to SC/ST (SC-86, ST-15). Reports are being sent to
MoP&NG/DPE periodically as per Govt. of India guidelines. Post based
rosters are being maintained in direct recruitment and in promotion.
In order to fill up the backlog of vacancies, EIL has been resorting to
special recruitment drives from time to time which have helped in
meeting the constitutional obligations.
Besides, the Company has also taken up special component plan and
sub-tribal plan for the welfare of communities. In coming days, Company
intends to focus its CSR initiatives keeping the welfare of SC/ST
population in mind.
Corporate Social Responsibility
During the year 2009-10, the Company remained focused towards its
social obligations. A budgetary allocation of 2% of PAT of the year was
kept for CSR. The Companys CSR initiatives during the year include :
- Education
- Electrification in Rural areas through Solar Power
- Drinking Water
- Healthcare
Official Language
Quarterly meetings of Official Language Implementation Committee (OLIC)
of EIL were held regularly in which progress made in use of Hindi was
reviewed. The meetings of different OLICs of Regional/
Field/Procurement Offices were also organized as per schedule.
Provisions of the Section 3(3) of the Official Language Act and the
Official Language Rules have been complied with. All assurances given
to Committee of Parliament on Official Language have been fulfilled.
The initiatives taken in the field of IT include - activating Unicode
facilities in all computers, providing Indic IME, Shrutlekh, Shabdika,
Parivartan and other software on the computers and training of above
softwares has been imparted. The Hindi Fortnight was celebrated during
September 14-28, 2009 in the Company. Various competitions were
organized to encourage the progressive use of Hindi and 66 employees
were awarded with prizes.
In pursuance of the Official Language Policy of the Government of
India, 98% employees have already got working knowledge of Hindi. Hindi
Classes (Prabodh, Praveen & Pragya) are being conducted in Head Office
and employees of site offices are being nominated in correspondence
courses. 90% stenographer & 97% typists of EIL are trained in Hindi
stenography and typing respectively. In case of Head Office 100% target
has been achieved in respect of Stenographer & Typist. In the computer
training programme organized by NIC under the aegis of Official
Language Department, Ministry of Home Affairs 11 employees were sent
for training. In order to monitor effective implementation of Official
Language in the Company, EIL Rajbhasha Vibhag conducted inspections of
16 Divisions/ Departments in Head office and 8 Regional/ Fields
/Procurement offices. Besides, Eight Hindi workshops were organized at
Head Office, New Delhi and 8 at Regional/Field/Procurement offices. In
order to uplift the socially backward and
illiterate cleaning staff of the Company, the facility of Hindi
teaching is being provided in official premises. For its outstanding
contribution towards Official Language Implementation, EIL was awarded
3rd prize for "The Indira Gandhi Rajbhasha Award" by Rajbhasha Vibhag,
M/o Home Affairs, Govt. of India. The prize was awarded by Hon.
President, Mrs Pratibha Devi Singh Patil to our C&MD on the occasion of
Hindi Day celebration organized on September 14, 2009 at Vigyan Bhawan,
New Delhi.
Awards
- Certificate of Recognition from IOCL for achieving 70 million
man-hours of continuous work without any LTA for Panipat Naphtha
Cracker Project at Panipat.
- Certificate of Recognition from IOCL for achieving 10 million LTA
free man hours for LLDPE/HDPE Swing Unit Project (EPCC-3) at Panipat.
- Certificate of Appreciation from HMEL for achieving 3 million
man-hours without any LTA for Crude Oil Terminal Project.
- Certificate of Recognition from ISPRL for achieving 2 million
man-hours without any LTA for Strategic Storages Project at Vizag.
- Certificate of Recognition from BORL for achieving 10 million
man-hours without any LTA for Bina Refinery Project.
- Letter of Appreciation from MRPL for achieving 2 million man-hours
without any LTA.
- Memento from HMEL for meeting engineering commitments for GGSRL
Project at Bathinda.
- Eighth time recipient of Indira Gandhi Shield for Rajbhasha
Implementation 2007-08 - 3rd Prize.
- OCEANTEX 2010 Leadership and Excellence Award to C&MD, EIL.
- PRSI (Public Relation Society of India) Award for EIL Annual Report
for the year 2008-09 - 1st Prize.
- EIL ranked at 179 in The BS Real 500 - a Special Issue of Business
World (November 2009).
Subsidiary Companies
Certification Engineers International Ltd. (CEIL)
CEIL, a wholly owned subsidiary of EIL, continued to provide
Certification as well as Third Party Inspection (TPI) services to
various clients. During the year, CEIL secured a number of assignments
from ONGC Petro Additions Ltd (OPaL), VMC, GSPL, L&T, Tecnimont,
various State Governments and others, notable among these being:
- TPI for DFCU & AU of OPaL.
- Infrastructure Projects for VMC, AUDA
- Various Pipeline Projects of GSPL
- TPI for DHT, HGU & Reformer Project of MRPL Refinery from L&T.
- TPI for MRPL HCGO Hydrotreating Unit from Technimont India
Apart form these, CEIL secured many Third Party Inspection assignments
from clients like VTVL, Petron Engineering etc.
The Board of Directors of the Company has recommended for the financial
year 2009-10, a final dividend of `175/-per share (of face value of
`100/- each) in addition to Rs.125 per share interim dividend already
paid during the year. With this the total dividend for the year 2009-10
works out to Rs. 300/- per share. Payment of final dividend is,
however, subject to approval of the shareholders in the Annual General
Meeting.
EIL Asia Pacific Sdn. Bhd. (EILAP)
EILAP is a wholly owned subsidiary of EIL incorporated in Malaysia. The
broad activities of the Company are to provide technical services for
projects in oil & gas and other industrial sectors. However, lately
there have been constraints in operations due to changes in local
regulations and general down turn in business environment leading to
paucity of business for the Company during the year.
Conservation of Energy, Technology Absorption Foreign Exchange Earnings
and Outgo
As the Company operations do not involve any manufacturing or
processing activities, the particulars as per the Companies (Disclosure
of Particulars in the Report of the Board of Directors) Rules, 1988,
regarding conservation of energy and technology absorption, are not
applicable. The particulars regarding expenditure and earnings in
foreign exchange are given in Item No.13 Schedule J Notes to the
Accounts.
Corporate Governance
Certificate of the Auditors of EIL regarding compliance of the
conditions of Corporate Governance as stipulated in Clause 49 of the
Listing Agreement with the Stock Exchanges along with the Managements
Reply on the comments of Auditors is enclosed.
The Board of Directors supports the broad principles of Corporate
Governance. In addition to the basic issues, EIL Board lays strong
emphasis on transparency, accountability and integrity.
A Report on Corporate Governance, as required under Clause 49 of the
listing agreement, is annexed. Code of Conduct
EIL has formulated a Code of Conduct for its Board of confirmation of
compliance of the same is obtained from all concerned on annual basis.
All Directors and senior management personnel have given their
confirmation of compliance for the year under review. A declaration
duly signed by C&MD is given under para 2(e) of the Report on Corporate
Governance.
Directors Responsibility Statement
Pursuant to Section 217(2AA) of the Companies Act, the
Directors confirm:
i. that in the preparation of the annual accounts, the applicable
accounting standards have been followed and that no material departures
have been made from the same
ii. that they have selected such accounting policies and applied them
consistently and made judgments and estimates that are reasonable and
prudent so as to give a true and fair view of the state of affairs of
the Company at the end of the financial year and of the profit or loss
of the Company for that period
iii. that they have taken proper and sufficient care for the
maintenance of adequate accounting records in accordance with the
provisions of the Companies Act, 1956 for safeguarding the assets of
the Company and for preventing and detecting fraud and other
irregularities
iv. that they have prepared the annual accounts on a going concern
basis
Auditors
M/s Jagdish Chand & Co., Chartered Accountants were appointed as
Auditors of EIL for the financial year 2009-2010 by the Office of
Comptroller & Auditor General of India.
Bankers
Bankers of the Company include Indian Overseas Bank, State Bank of
India, State Bank of Travancore, Vijaya Bank, Corporation Bank, Bank of
Baroda, Punjab National Bank, Union Bank of India, HDFC Bank and ICICI
Bank.
Particulars of Employees
Information with respect to employees as required by Section 217 (2A)
of Companies Act, 1956 read with the Companies (Particulars of
Employees) Rules, 1975, as amended is given as Annexure to this Report.
Directors
After the date of last Directors Report i.e. 4th August, 2009, Shri
Ashok Kumar Purwaha was appointed as Chairman & Managing Director of
the Company w.e.f. 01.10.2009 in place of Shri Mukesh Rohatgi, who
relinquished office on 30.09.2009 on attaining the age of
superannuation.
Shri Ram Singh was appointed as Director (Finance) of the Company
w.e.f. 28.01.2010 and consequently the additional charge of Director
(Finance) entrusted with Shri A.K. Purwaha, Chairman & Managing
Director w.e.f. 01.10.2009 on ad-hoc basis was vacated. Shri D.K.
Gupta, Director (Personnel) retired on attaining the age of
superannuation from the Board of the Company w.e.f. 31.01.2010. Shri
P.K. Rastogi was appointed as Director (Personnel) w.e.f. 30.04.2010
and consequently the additional charge of Director (Personnel)
entrusted with Shri A.K. Purwaha, Chairman & Managing Director w.e.f
01.02.2010 on ad-hoc basis was vacated.
Shri R.K. Saxena, Director (Commercial) retired on attaining the age of
superannuation from the Board of the Company w.e.f. 31.05.2010. Shri
G.D. Goyal was appointed as Director (Commercial) w.e.f. 20.07.2010 and
consequently the additional charge of Director (Commercial) entrusted
with Shri A.K. Purwaha, Chairman & Managing Director w.e.f 1.06.2010 on
ad- hoc basis was vacated.
Shri Dependra Pathak, Director (Govt. Nominee) ceased to be Director of
the Company w.e.f. 2nd July, 2010. Shri Adit Jain and Dr. (Prof.) KDP
Nigam were appointed as non-official part-time Directors by the
Ministry of Petroleum & Natural Gas w.e.f. 09.07.2010 and accordingly
they were inducted on the Board of the Company w.e.f. 09.01.2010.
Shri M.K. Joshi, Director (Technical) retired on attaining the age of
superannuation from the Board of the Company w.e.f. 31.07.2010.
The Board has placed on record its sincere appreciation of the valuable
services rendered and contributions made by Shri Mukesh Rohatgi, Shri
Dependra Pathak, Shri D.K. Gupta, Shri R.K. Saxena and Shri M.K. Joshi
during their tenure as C&MD, Director (Govt. Nominee), Director
(Personnel), Director (Commercial) and Director (Technical) of the
Company respectively. In accordance with the provisions of the
Articles of Association of the Company, Shri R.K. Grover, Director
(Projects), Shri U.N. Bose, Director and Shri B.N. Bankapur, Director
would retire by rotation, at the ensuing Annual General Meeting, and
being eligible, offer themselves for reappointment.
In accordance with the provisions of the Companies Act, 1956, Shri Ram
Singh, Shri P.K. Rastogi, Shri Adit Jain, Dr. (Prof.) KDP Nigam and
Shri G.D.Goyal who were appointed as Additional Directors after the
date of last Directors report, shall vacate their offices at the
ensuing Annual General Meeting. Necessary notices have been received
from the Members/Directors of the Company under Section 257 of the
Companies, 1956, proposing their candidature for appointment. The Board
recommends their appointment.
Brief resume of the Directors seeking appointment/ reappointment
together with the nature of their expertise in specific functional
areas, names of companies in which they hold directorships and the
membership of Committees of the Board and Shareholding of non-
executive directors as stipulated under Clause 49 of the Listing
Agreement are given in the Corporate Governance Report and Annexure to
AGM Notice.
Acknowledgement
Your Directors are grateful for all the help, guidance and support
received from Ministry of Petroleum & Natural Gas and from other
Ministries of the Government of India. Your Directors are also grateful
to the Bankers, Statutory Auditors, Comptroller & Auditor General of
India and the investors for their continued patronage and confidence in
the Company.
Your Directors thank all our esteemed clients for the faith and trust
reposed in the Company. With continuous learning, skill upgradation,
technology development we will continue to provide world class
professionalism and services to our clients.
Your Directors thank all associates, vendors and contractors within the
country and abroad, for their continued support without which EIL could
not have achieved the desired results.
Your Directors are grateful to all the Foreign Missions in India and
Indian Missions abroad in countries where EIL has business operations
for their continued help and support.
Your Directors wish to convey their appreciation to all employees for
the valuable services and cooperation extended by them and are
confident that they will continue to contribute their best towards
achieving still better performance in future.
For and on behalf of the
Board of Directors
A.K. Purwaha
Chairman & Managing Director
Place : New Delhi
Dated : August 12, 2010.
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